Concrete mixer pump is a multiple functional pump, which is used to mix and convey the concrete mixture by using pressure along the pipeline continuously and it is widely applied in housing building, bridge construction and tunnel construction. And this kind of concrete mixer and pump can achieve the perfect combination between concrete mixing and conveying. It has characteristics of small power, small foot print, easy movement and low cost and it is more suitable for spraying of floor heating, shotcrete engineering and refractory. Compared to large and medium concrete pump, trailer concrete pump, concrete boom pump and truck mounted concrete pump, it is more convenient and is much more suitable for five to 10 floors housing buildings of countryside and urban as well as new rural construction. And the actual vertical pumping height is 80 to 100 meters, horizontal pumping height is 150 to 300 meters. And we AIMIX GROUP have been worked in concrete mixer with pump for years, and our main products are electric type and diesel type. This page aims to introduce these two hot types for you and hope you will have a big harvest and can choose the most proper mixer pump for your construction.
Types and classifications
First is a introduction about the types.
HBTS is according to the national unity standard. H represents concrete, B means concrete pump, T means trailer type, S represents S distributing valve, J means mixing concrete and R means the power is diesel.
For instance: HBTS40-12-82(R). 40 represents the output is 40m³/h, 12 represents delivery pressure, 82 represents the power of diesel engine or electric engine, R represents this pump is driven by the diesel. In addition, you can name it on your own, the way of naming is casual.
1.Electric type: JBS10, JBS30 and JBS40. And JBS10 is equipped with JZC200, while both JBS30 and JBS40 are equipped with JZC350.
2.Diesel type: HBT0804, JB30R and JB40R. And similarly, HBT0804 is equipped with JZC200, both JB30R and JB40R are equipped with JZC350.
The way of classification above is according to the the power supply. Electric concrete pump with mixer is usual type, and it has characteristics of high productivity, easy operation and stable performance. And diesel type is well suited to be used in those construction sites where there is lack of electricity or has no electricity. And also, we have another special cement mixer pump, electric compulsory type: JBS40, and it can be equipped with JS500 or JS750 concrete mixer, it all depends you. The most obvious difference between JS series concrete mixer and JZC series concrete drum mixer is the discharge method. For JS series twin shaft concrete mixer, there are three ways to discharge the concrete: pneumatic discharge, hydraulic discharge and manual discharge. When the mixer functions, the mixing cylinder is stable. And discharge process is conducted by opening the discharge door through air, hydraulic and manual operation. For JZC series concrete drum mixer, when the mixer operates, the mixing cylinder rotates, and when the mixing cylinder rotates clockwise, mix the concrete, when the mixing cylinder rotates anticlockwise, discharge the concrete mixture.
|Max Theoretical Conveying Capacity||m3/h||10||30||40||40||40|
|Max Exit Pressure||Mpa||10||10||11||11||11|
|Concrete Cylinder bore * stroke||mm||Ф140×845||Ф140×1000||Φ160×1200||Φ160×1200||Φ160×1200|
|Hydraulic Oil Tank Volume||L||370||370||370||370||370|
|Conveying Pipe Inner Diameter||mm||Ф80/100||Ф100||Φ125/150||Φ125/150||Φ125/150|
|Max Aggregate Size||mm||20||30||40||40||40|
|Max Horizontal Conveying Distance||M||300||500||600||600||600|
|Max Vertical Conveying Distance||M||100||120||150||150||150|
|Drum Rotary Speed (without load)||rpm||—||18||18||—||—|
|Outline Dimension (L*W*H)||mm||4100x2300x2250||4200x2300x2600||4200x2300x2600||5100*2250*2860||5200*2250*3110|
Concrete pump and mixer consists of hopper, pumping system, hydraulic system, clean system, electric system, electric engine and walking chassis. Pumping system is composed of two master cylinder tanks, two concrete cylinders, two swing cylinders, two concrete pistons, reversing device, hopper, S distributing valve, swing arms and discharge mouth.
There are two steps in the working principle of cement mixer and pump: mix and convey. Firstly, mix the concrete in the concrete mixer and after the mixing process, pump the concrete mixture to the construction site through the pipeline. Here will be a detailed introduction about the pumping process. Concrete piston connected with main oil cylinder piston rod does reciprocating motion when pump the concrete mixture, under the effect of hydraulic oil of main oil cylinder. When the piston goes forward, the other piston will retreat. And under the effect of swing oil cylinder, S distributing valve is connected with concrete and concrete cylinder is connected with hopper. In this way, when the piston retreats, the concrete will be inhaled into the concrete cylinder; when the piston goes forward, the concrete mixture will be delivered to the S distributing valve and be pumped to the construction site and achieve continuous delivering. In addition, there is a reverse state. And by the reverse pump operation, connect the concrete cylinder that stays in the inhaling process with S distributing valve, and connect the concrete cylinder that stays in pushing process with hopper and withdraw the concrete of the pipeline to the hopper. The pumping system uses S distributing valve to complete the suction and discharge of the concrete. Therefore, S distributing valve is the key part of the concrete pump, and it will have a direct effect on the performance of the concrete pump.
Features and advantages
1.Use double pumps, two-circuits open hydraulic system, oil circuit of the master pump and swing oil circuit of S distributing valve are independent, which makes the system easy, prolongs the lifespan of elements, the reliability is higher than before and is convenient to judge and exclude the fault;
2.Reverse state is beneficial to eliminate fault of tube plugging and can stop functioning and wait for the materials for a short time;
3.Use advanced S distributing valve, can automatically make up for wearing clearance and the seal performance is good;
4.Use wear-resistant alloy glasses boardand float glass cutting, life service is long;
5.Automatic and intensive lubrication system ensures effective lubrication during the operation;
6.Remote control makes the operation safer and more convenient;
7.All the spare parts meet the national standard, interchangeability is much better;
8.Cooling system uses forced air cooling radiator deviceto ensure the working oil temperature under the 70 centigrade and guarantee the main engine hydraulic system is in normal working condition.
Welcome to contact us and get more about concrete pump mixer, also we have small concrete pump, mini concrete pump, mobile concrete pump, hydraulic concrete pump, cement mortar pump, etc, as long as you send us an inquiry and we will give you a reply within 24 hours.
|Max. Pressure On Concrete||Mpa||4||10||10|
|Main Oil Cylinder Bore/Rod Diameter X||mm||Ф95/60×800||Ф80/55×1200||Ф100/70×1000|
|Oil Tank Capacity||L||100||250||350|
|Outlet Opening Diameter||mm||Ф100||Ф100||Ф125|
|Inner Dia. of Delivery Pipe||mm||Ф80/100||Ф100||Ф125|
|Max. Diameter Of Aggregates||mm||20||30||40|
|Maximum Delivery Horizontal Distance||M||100||600||700|
|Maximum Delivery Vertical Distance||M||30||120||150|
|Capacity of Charge||L||200||560||560|
|Capacity of Discharge||L||300||350||350|
|Water Pump Motor Control||Electromagnetic||Electromagnetic||Electromagnetic|
|Diameter of Drum||mm||1000||1440||1440|