How Does a Batching Plant Work

How Does a Batching Plant Work?

As we all know, concrete batching plant is a construction equipment to produce concrete. However, do you know how does a batching plant work? At this moment, we Aimix Group will talk about how does a concrete batch plant work with our users. Generally, concrete batching plant can achieve the four functions of storing, conveying, batching and mixing. After measuring, aggregate are discharged to a hopper by belt conveyor. Cement and fly ash are transported by screw conveyor to measure in measuring bucket. Water and additives are pumped and metered in pump and metering bucket. After the measurement of various materials, all materials are mixed in concrete mixer. After finish mixing, open discharge door, concrete can be used to many concrete construction projects.

How Does a Batching Plant Work

After all, how does a batching plant work? It should include the following stages:

Stage of raw material preparation

The raw material preparation stage includes the following process: Aggregate, cement and other admixtures are put into cement silo to store.

Stage of raw material metering

Start mixing plant and set the required production of concrete raw material formulations to operate the batching machine.

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Stage of raw material transportation

 After weighing, aggregate hopper door is closed. Opening discharging gate and discharging aggregates to the running flat belt conveyor. The flat belt conveyor will transfer aggregates to the inclined belt conveyor, and the inclined belt conveyor will transfer aggregates into aggregate hopper.

Stage of raw material unloading

After water and admixture are weighed, and admixture metering bucket is discharging by pneumatic butterfly valve, and then the admixture enter into the water metering bucket. The aggregate, water, cement and admixture are finally discharged into the diesel engine concrete mixer according to the sequence of operation.

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Stage of mixing

The concrete mixer will mix the raw materials until it get the desired concrete mixing time accordance with the computer control system. The concrete mixer adopts advanced technology, and it has the advantages of event mixing, quick speed and high efficiency.

Stage of finished material discharge

After complete mixing,  open discharging gate and put the finished concrete into concrete mixer truck. In addition, the discharging time machine can be adjusted according to usage. Unloading the material in the mixer, and users can enter the next working cycle when the discharging gate is closed.

How does a Batching Plant Work Concrete Truck

Contact Us

Now, do you know how does a batching plant work? If you still have any question, consult we Aimix Group, and we will reply timely. Of course, if you have needs for concrete batching plant, concrete pump, concrete mixer, concrete mixer pump, dry mortar plant, construction lift and other products,  call we Aimix Group and we will keep 24 hours contact. Welcome your coming and visiting, and we hope that we can meet each other next time. If you have many interest in our company, factory and products, email or call we Aimix Group.

Specifications: 

Type HZS25 HZS35 HZS50 HZS75
Theoretical production capacity(m³/h) 25 35 50 75
Concrete mixer Type JS500 JS750 JS1000 JS1500
Power(KW) 24.75 38.6 51 65.5
Discharging capacity(L) 500 750 1000 1500
Aggregate size(Pebble/Macadam)(mm) 80/60 80/60 80/60 80/60
Aggregate Bin volume(m³) 2/3×3.2 2/3/4×7.3 2/3/4×8.3 2/3/4×12
Weighing Accuracy Aggregate (KG) 1500Kg ±2% 2200Kg ±2% 3000Kg ±2% 4500Kg ±2%
Cement(KG) 300Kg ±1% 450Kg ±1% 600Kg ±1% 1500Kg ±1%
Fly ash(KG) 400Kg ±1% 600Kg ±1%
Water (KG) 200Kg ±1% 200Kg ±1% 400Kg ±1% 600Kg ±1%
Additive(KG) 30Kg ±1% 50Kg ±1% 50Kg ±1%
Discharging height(M) 3.8 m 3.8 m 3.8 m 4.1m
Gross weight(T) 10 15 40 50
Type HZS60 HZS90 HZS120 HZS180 HZS240
Theoretical production(m3/h) 60 90 120 180 240
Concrete mixer Type JS1000 JS1500 MAO3000/2000 MAO4500/3000 MAO6000/4000
Power(KW) 18.5 65.5 74 110 150
Discharging
capacity
(L)
1000 1500 2000 3000 4000
Aggregate size
(Pebble/
Macadam)
(mm)
80/60 80/60 80 150 150
Aggregate Bin volume(m3) 8.38 12 20 30 40
Belt conveying Capacity(t/h) 300 450 550 650 900
Weighing Accuracy Aggregate (KG) 3000Kg ±2% 3000Kg ±2% 2200Kg ±2% 3000Kg ±2% 4200Kg ±2%
Cement(KG) 1500Kg ±1% 1500Kg ±1% 1200Kg ±1% 1800Kg ±1% 2200Kg ±1%
Fly ash(KG) 600Kg ±1% 900Kg ±1% 400Kg ±1% 500Kg ±1% 800Kg ±1%
Water (KG) 600Kg ±1% 600Kg ±1% 500Kg ±1% 800Kg ±1% 1000Kg ±1%
Additive(KG) 50Kg ±1% 50Kg ±1% 50Kg ±1% 80Kg ±1% 80Kg ±1%
Total power(KW) 120Kw 165Kw 130Kw 170KW 220KW
Discharging height(M) 3.8 m 4.1 m 4.1m 4.1m 4.1m
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