Ready mix concrete plant is a integrated unit used to mix the concrete intensively and mechanically, also named concrete prefabrication plant. And ready mixed concrete batching plant has high mechanization degree and superior automation degree, so its productivity is pretty high and it can save the cements, and at the same time ensure the quality of the concrete. Therefore, readymix concrete batching plant is widely used in construction projects of large-work demand, long construction period and centralized construction site, such as, large and medium water conservancy engineering, electric power project and bridge construction projects. With the development of the urban construction, redi mix concrete plants have superiority of using concentrated mixing and providing ready-mixed concrete. So the ready mixed concrete mixing plant has developed rapidly, and we create conditions for concrete pumping construction and joint operation of mixing, conveying and concrete casting. And batching plant ready mix is equipped with JS series or JSS series compulsory concrete mixer as the mixing console, so it has high productivity and ready mix concrete equipment is well suited to mix dry and harsh concrete and fluidity concrete.
Our company has many kinds of ready mixed concrete plants for your choice.
1.According to the installation method, ready mix concrete plants can be divided into stationary type and mobile type.
2.According to the purpose, concrete ready mix plants consist of engineering station and commercial mixing station.
3.According to the aggregate conveying way, ready mix plants include hopper mixing station and belt mixing station.
We have YHZS25/35/50/60/75/90/120 and this kind of ready mixed concrete plant can be equipped with JS500/750/1000/1000/1500/1500/2000, HZS25/35/50/60/75/90/120/180/240, and this type readymix batching plant can be equipped with JS500/750/1000/1000/1500/1500/2000/3000/4000.
In conclusion, among those classifications, our main machine is stationary type and mobile type. What’s more, they are the mainstream in concrete batching plant field. Thus, this page will emphatically introduce ready mix plant to you. And hope it will help you have a detailed understanding about the ready mix concrete batching plant.
1.Compact structure and less land occupation;
2.High automation and stable performance;
3.High working efficiency and low energy consumption;
4.Smooth functioning and low rate of fault;
5.Fast mixing speed and good mixing quality.
Working process of readymix concrete plant is easy to understand. Send the aggregates by wheel loader according to the types to the storage hopper of the batcher, through separate weighing or accumulative weighing, and after the weighing process, the aggregates will be sent to the waiting storage bin through the belt conveyor or hopper. Waiting storage bin is at the end of the belt conveyor, which is used to store the aggregates permanently. Meanwhile, send cement and coal ash to powder weighing system through the screw conveyor and then discharge the powder into the mixing console. In addition, water pump draws water from the pool and pours the water into the water weighing hopper, additive is pumped to additive weighing hopper by the additive pump and after the weighing, discharge the additive into the water weighing system, and mix them with water, and then discharge the mixture into the mixing console. Firstly, mix the powder, mixture with powder and water for several minutes, and discharge the proportioned aggregates into the mixing console and mix together. After the mixing process, discharge the concrete mixture into the concrete mixer truck and send them to the construction site. And there are three ways to discharge the concrete mixture: pneumatic discharging, hydraulic discharging and manual discharging. The speed of pneumatic discharging is fastest.
1.Mixing console. No matter YHZS series concrete ready mix plant or HZS ready mix concrete machine, they are equipped with JS series twin shaft concrete mixer. We adopt advanced shaft-end seal technology and special designed spiral mixing blades, which greatly save the energy consumption and less residual left.
2.Materials storage system. Aggregates are in open air, while cement, coal ash and additive are all stored in the full closed container. We use high-class steel material, it not only has attractive appearance but also excellent quality.
3.Materials conveying system. From aggregates pile to the aggregates batcher, the aggregates are transported by the wheel loader. From batcher to the mixing console, aggregates firstly are conveyed by the belt conveyor and stored in the waiting storage bin, and then are discharged into the mixing console. As for powder, they are conveyed by the screw conveyor by opening the butterfly bamper under the cement silo body. And water and additive are pumped to their own weighing hopper by the water pump and additive pump.
4.Materials weighing system. Aggregates are weighed in the batcher through separate weighing or accumulative weighing. Powder, additive and water are all weighed by the leverage electronic scale.
5.Electrical control system. There are two kinds of control system. One is full automatic control and another one is semi-automatic control. PLC with computer belongs to full automatic ready mix batching plant, and another one is semi-automatic under the control of panel.
Full-automatic: PLC with computer, it can print all kinds of report forms and display the details clearly.
Semi-automatic：The ready mix concrete plant equipment is under the control of the control panel and the cost is low.
Our company, established in 1982, and we mainly engage in construction machinery of design, production and marketing. After 30 years’ of hard work and innovation, our company has experienced a rapid development, our products are sold abroad, such as, America, Russia, Papua New Guinea, Ethiopia and Tunisia, etc, especially ready-mix concrete plant is sold well and we have been the demonstration enterprise of China construction machinery. Up to now, we have more than 900 employees, including 16 engineers, over 90 professional technicians, over 60 managers and over 300 technicians. Not only our redi mix concrete plant enjoys a good reputation but also our company has been very prestigious in the construction field. And we welcome you to contact us and visit our factory sincerely, our professional salesman will not only display you many ready mix concrete plant photos but also take you to look around the factory if you’d like. And they will provide you with high-quality product and enthusiastic service.
|Matched Aggregate Batcher||PLD800||PLD1200||PLD1600||PL2400|
|Aggregate (KG)||1500Kg ±2%||2000Kg ±2%||3000Kg ±2%||4500Kg ±2%|
|Cement(KG)||300Kg ±1%||450Kg ±1%||900Kg ±1%||1500Kg ±1%|
|Fly ash(KG)||500Kg ±1%||600Kg ±1%||600Kg ±1%||600Kg ±1%|
|Water (KG)||200Kg ±1%||300Kg ±1%||600Kg ±1%||600Kg ±1%|
|Additive(KG)||20Kg ±1%||30Kg ±1%||100Kg ±1%||100Kg ±1%|
|Discharging height(M)||3.8 m||3.8 m||3.8 m||4.1m|
|Aggregate Bin volume(m3)||8.38||12||20||30||40|
|Belt conveying Capacity(t/h)||300||450||550||650||900|
|Weighing Accuracy||Aggregate (KG)||3000Kg ±2%||3000Kg ±2%||2200Kg ±2%||3000Kg ±2%||4200Kg ±2%|
|Cement(KG)||1500Kg ±1%||1500Kg ±1%||1200Kg ±1%||1800Kg ±1%||2200Kg ±1%|
|Fly ash(KG)||600Kg ±1%||900Kg ±1%||400Kg ±1%||500Kg ±1%||800Kg ±1%|
|Water (KG)||600Kg ±1%||600Kg ±1%||500Kg ±1%||800Kg ±1%||1000Kg ±1%|
|Additive(KG)||50Kg ±1%||50Kg ±1%||50Kg ±1%||80Kg ±1%||80Kg ±1%|
|Discharging height(M)||3.8 m||4.1 m||4.1m||4.1m||4.1m|