Do you know how does a batching plant work? At this moment, we Aimix Group will talk about how does a concrete batch plant work with our users. Generally, concrete batching plant can achieve the six functions of feeding, weighing, batching, mixing, dischagring, and cleaning.
Follow me, a clear understanding of the working process of the concrete batching plant is very helpful for both the equipment and the project.
Batching Plant Process Flow Chart
Equipment cleaning:
After each batch of concrete is produced, mixers and other components are thoroughly cleaned to maintain concrete quality and prevent cross-contamination between batches. This step is very important, because we all know that concrete sets very quickly, and if it is not cleaned in time, there will be a lot of concrete residue, which will affect the accuracy of the amount of concrete used in the project.
Control system operation:
In this complete cycle, the computer control system plays an important role. It takes care of the entire process, automating operations based on predetermined mix design parameters to ensure consistent quality of produced concrete. Let’s take a closer look at the relevant content of the fully automatic control system. As the core of the concrete mixing station, you must keep your eyes open and choose the right product when you choose a batching plant.
The control system in a batching plant plays a pivotal role in ensuring the efficiency, accuracy, and consistency of the concrete production process. Here’s a detailed description of the effects of the control system:
Precision in Batching:
The control system enables precise measurement of each ingredient (aggregates, cement, water, etc.) using advanced sensors and instruments. This ensures that the mix proportions are accurately maintained, resulting in high-quality concrete.
Automated Operations:
Automation through the control system streamlines the entire batching process. It manages the sequence of operations, such as aggregate loading, weighing, mixing, and unloading, without manual intervention. This reduces the likelihood of errors and enhances operational efficiency.
Consistency in Mix Design:
The control system executes operations based on predetermined mix design parameters. This consistency ensures that each batch of concrete adheres to the specified quality standards, contributing to uniformity in the final product.
Real-time Monitoring:
The system provides real-time monitoring of key parameters such as material flow rates, mixing times, and temperatures. This allows operators to promptly identify and address any deviations from the desired conditions, maintaining the quality of the concrete.
Error Prevention and Correction:
Advanced control systems are equipped with error detection mechanisms. If any discrepancy or malfunction occurs during the batching process, the system can automatically identify and, in some cases, rectify the issue, preventing the production of defective concrete.
Adaptability to Variations:
The control system can be programmed to adapt to variations in raw material characteristics, environmental conditions, or specific project requirements. This flexibility ensures that the batching plant can handle diverse scenarios without compromising on quality.
Data Logging and Reporting:
The control system often includes data logging capabilities, recording information about each batch produced. This data can be used for quality control analysis, process optimization, and generating reports for documentation and analysis purposes.
Remote Monitoring and Control:
Many modern control systems offer remote monitoring and control capabilities. This allows operators to oversee and manage batching plant operations from a centralized location, improving overall efficiency and responsiveness.
In summary, the control system in a batching plant significantly enhances the precision, consistency, and efficiency of concrete production. Its ability to automate operations, monitor in real-time, prevent errors, and adapt to variations contributes to the production of high-quality concrete for construction projects.
Through this process, the concrete batching plant uses highly automated and precise operations to ensure the production of concrete with stable quality to meet the needs of different engineering projects.
How Many Types Of Concrete Batching Plant Are There?
So what types of concrete batching plants can AIMIX offer you? Whether you are doing a small project or a long term concrete selling business, we have the right model for you to choose from!
- The most popular models in recent years are: AJ-90, AJ-60, AJY-60, AJY-35
- Stationary type: AJ-60, AJ-90, AJ-120, AJ-180, AJ-240
- Mobile type: AJY-120, AJY-90, AJY-60, AJY-35
Specifications of hopper type
| Model | Bucket type | |||
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 2/3/4 | 2/3/4 | 2/3/4 | 2/3/4 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
Specifications of belt type
| Model | Belt type | |||
| AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 2/3/4 | 2/3/4 | 2/3/4 | 2/3/4 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
Specifications of mobile type
| Model | Belt Type | ||
| AJY-25 | AJY-35 | AJY-50 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72< | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Category of Aggregate | 2/3/4 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
Of course, these are stationary concrete plants, if your project has more than one place, you can also choose semi-trailer unit type mobile concrete batching plant, as long as your project at A place is finished, you can dismantle this mobile concrete plant, and finish installing it at B place, so that you can continue to use it, which is very convenient and efficient.
In a word, concrete batching plant is specially used to produce high quality concrete, which is characterized by mechanization, automation degree and high productivity. It is often used in large and medium-sized water conservancy, electric power, bridge and other projects with large amount of concrete works, long construction period and concentrated sites. It is a good help for construction.
But the prerequisite for this is a clear understanding of how does a concrete plant work so that it can be used efficiently for construction projects.
