Basalt crusher is equipment specially used to crush large black basalt. The the crushed basalt rock is used as the best raw materials for building roads, railways, airport runways, and as aggregate for high-rise buildings. Therefore, the basalt would be the valuable resource for you to invest and mine.
So do you know what kind of stone is basalt, and which crusher is best for processing basalt? Where can the processed materials be used? Here I will explain it one by one and guide you to choose a suitable crusher machine.
What is Basalt? Is the Basalt Hard to Crush?
As a type of volcanic rock, basalt is a fine-grained, dense, black-appearing igneous rock with a density of approximately 2.8-3.3g/cm3. The dense one has a very high compressive strength, which can be as high as 300MPa, sometimes even higher. Basalt has a hardness of about 6 on the Mohs scale, which means it is relatively hard to crush compared to many other rocks.
While basalt is hard, it can be crushed into desired sizes, especially with appropriate right basalt rock crusher. The hardness contributes to its use in construction, as crushed basalt is often used as aggregate in concrete and road base materials. So, how can we choose the most suitable crusher? First of all, the most important thing you need to know is which crusher is suitable for processing basalt.
What is The Best Crusher for Basalt?
The crushed basalt is regarded as the best aggregate and sand for different uses. How to crush basalt into aggregate and sand? Now I will show you the basalt crushing process and what kind of crusher is best to use in the crushing process.
In the design of crushing basalt into aggregate, crushing equipment based on the lamination principle should be used as much as possible to reduce the loss of wear-resistant parts. The typical equipment configuration is a two-stage jaw crusher or a jaw crusher plus cone crusher process. If you have higher requirements on the particle size of the stone, such as sand making, a VSI crusher can be configured for integral crushing, thus forming a three-stage crushing process configuration. Check the crusher machine usages of crushing stages below.
The basalt raw materials are large in size and require an advanced jaw basalt stone crusher for crushing. The large stones can be broken into medium particles (about 10-30cm) at one time to prepare for the second crushing.
After the crushed basalt gravel transported to the cone crusher is medium and finely crushed, it is screened using a circular vibrating screen. Materials that are too large would be returned to the cone crusher for crushing again. Why to use the cone basalt crushers as the secondary basalt crushing?
Because the basalt has a high silicon content and high hardness. If you choose to use impact crushing or hammer crushing for medium and fine crushing, it will cause too much wear and tear on the basalt crusher machines and cause high maintenance costs in the future. Therefore, using cone crushing is a reasonable choice.
If you want to reshape basalt stones or further break them into sand, use VSI crusher. The hardness of basalt is too high and other sand making machines are not durable. Only the impact of “stone on stone” can reduce the pure impact on the machine and use the impact between stones to achieve the crushing effect.
The above is the conventional configuration in a basalt crushing line, which mainly includes jaw crusher, cone crusher and VSI crusher. However, the actual specific configuration needs to be determined according to the actual situation. Recent AIMIX engineer has customized a basalt crushing solution for clients. Check the solution below.
Customized Basalt Crusher Plant for Concrete Production
200tph Basalt Crushing Plant For Aggregate Production
- Capacity: 200 TPH
- Output size: 15mm; 20mm; 30mm
- Applications: Crush basalt extracted from mountainous to manufacture sand and gravel aggregates
Configuration: 1 Jaw Crushers + 2 Cone Crushers + 2 Vibrating Screeners + 8 Conveyor Belts;
As the case show, the processed basalt aggregate is mainly for sand gravel for concrete production. Next, I will show you the main applications of the processed basalt.
What is Crushed Basalt Used For?
Crushed basalt is a versatile material widely utilized in construction and landscaping due to its unique physical and chemical properties. Here are some expanded details on its applications:
Road and Railway Construction
Crushed basalt is extensively used as a sub-base material in road and railway construction. Its durability and strength make it ideal for providing a solid foundation that can withstand heavy loads and resist deformation. As ballast material for railroads, crushed basalt near me ensures stability and aids in proper drainage, crucial for maintaining track integrity.
Concrete and Asphalt Aggregate
In the production of concrete and asphalt, processed basalt serves as a key aggregate component. Its angular shape and rough texture enhance the bonding characteristics of concrete, improving its overall strength and longevity. Additionally, using basalt in asphalt mixtures increases the durability and resistance to wear and tear, making it suitable for high-traffic surfaces.
Erosion Control and Drainage Systems
Crushed basalt is effective in erosion control applications due to its ability to resist weathering and its weight, which helps stabilize soil. It is often used in drainage systems to facilitate water flow and prevent sedimentation. The porous nature of processed basalt allows for effective water management, reducing the risk of flooding and soil erosion.
Landscaping and Decorative Purposes
Beyond its functional uses, processed basalt is also popular in landscaping. Its dark color and angular stones provide an aesthetically pleasing option for pathways, driveways, and garden beds. It can also be used as a decorative mulch, offering a modern look while helping to retain soil moisture and suppress weed growth.
I believe you have learned a lot about the basalt crusher equipment and application through the above. However, to start a crushing business, it is necessary to choose a suiable crusher machine for sale in the market. Next, as a senior basalt crushing equipment supplier, we provide you with a few points of purchase suggestions, I hope to help you with your investment.
How to Choose A Basalt Crusher?
Choosing the right crusher involves considering several key factors to ensure optimal performance and efficiency for your specific needs:
Crushing Capacity
Evaluate the required production capacity for your project. Select a crusher that can handle the volume of material you need to process.
Feed Size Compatibility
Ensure the crusher is suitable for the size of basalt rocks you’ll be working with. Matching the feed size to the crusher’s capabilities prevents clogs and maximizes efficiency.
Crushing Mechanism
Consider the type of crushing mechanism the crusher employs. Common types include jaw crushers, cone crushers, and impact crushers. Each has its advantages, so choose based on your specific requirements.
Adjustable Settings
Opt for a crusher with adjustable settings to control the size of the output material. This flexibility is crucial for meeting varying project specifications.
Operating and Maintenance Costs
Assess the overall operating and maintenance costs associated with the crushing machine. Look for a balance between upfront investment and long-term cost-effectiveness, especially for the basalt crusher price and its ROI.
Durability and Build Quality
Choose a crusher from a reputable manufacturer known for producing robust and durable equipment. Quality construction ensures longevity and reliability.
Energy Efficiency
Consider the energy efficiency of the crusher to minimize operational costs and environmental impact. Energy-efficient models can contribute to sustainable operations.
Safety Features
Prioritize crushers for basalt with advanced safety features to protect operators and prevent accidents. This is crucial for creating a secure working environment.
Reviews and Recommendations
Research customer reviews, industry recommendations, and testimonials about the crusher for basalt you’re considering.
By carefully assessing these factors and aligning them with your project requirements, you can make an informed decision when choosing a crusher that meets your specific needs and delivers optimal results.
In addition to knowing which crusher is best suited, we also need to focus on the working principle of the portable basalt crusher and need to know the how does the crusher process basalt? Let’s briefly understand the working process of the crusher to crush basalt.
How Does A Basalt Crusher Work?
To make full use of the working principle, it is necessary to have an in-depth understanding of their structure.
Structure of Basalt Crushing Machine
In terms of structure, basalt crushing plant is mainly composed of crushing chamber, rotor, hammer head, screen, transmission device and control system. Among them, the crushing chamber is the main space of rock crushing; the rotor and the hammer head are responsible for impact crushing of the rock, and the screen is used to control the discharge particle size. The transmission provides power to the crusher, while the control system ensures the stable operation of the crushing plant equipment.
Next, we will look in detail at the various components of the basalt crusher for sale and how they work together.
Working Flow
Its core working principle is to impact, shear and grind the basalt rock through a high-speed rotating hammer head, so as to break the large basalt rock into the required granularity of stone.
The processing of basalt is divided into three stages: coarse crushing of jaw crusher, medium and fine crushing of cone crusher and sand shaping of sand making machine.
The large basalt material is uniformly fed by the vibrating feeder through the silo and transported to the jaw crusher for coarse crushing. After coarse crushing, the material is screened by the vibrating screen and transported by the belt conveyor to the cone breaking process for fine crushing.
After the basalt transported to the cone crusher is finely crushed, the circular vibrating screen is used for screening, and the material greater than or equal to 40mm is returned to the cone crusher for crushing again.
The basalt particles less than 40mm after crushing are sent to the sand making machine for further crushing and shaping, and the materials greater than or equal to 20mm are sent back to the sand making machine for fine crushing again. Materials less than 20mm are sent to the circular vibrating screen for screening and packaging. If clean basalt is needed, it can be sent to the sand washing machine for cleaning.
After knowing how the crushing equipment breaks basalt, let’s specifically understand the benefits of having a crusher machine!
The Benefits of Investing A Basalt Crusher Machine from AIMIX Group
Basalt crusher has significant advantages in terms of performance:
Significantly Reduce The Construction Period
The bearings used in the crusher have large specifications and high load-bearing capacity, which ensures high crushing efficiency and high output, and can easily complete the project within the scope provided.
Customizable to Meet Diverse Customer Needs
By simply replacing crushers and screens with varying apertures, the discharge particle size can be adjusted to suit different engineering projects, catering to the specific requirements of different clients.
Reduce Maintenance Costs
According to the characteristics of hard rocks such as basalt, the crusher uses high-wear-resistant materials—the movable jaw assembly is made of high-quality cast steel, and the bearing seat is made of integral cast steel structure. Effectively extend the service life of equipment and reduce maintenance times and costs.
Complies with Local Environmental Protection Policies
AIMIX basalt crusher adopts advanced noise control technology and dust treatment device to reduce noise and dust emissions during equipment operation. and meet environmental protection requirements.
Simplifies Maintenance and Transportation
The detachable structure of the crusher facilitates easy transportation, installation, and maintenance. With training provided by AIMIX engineers, operators can quickly become proficient in handling the equipment.
Enhances Operational Flexibility
The AIMIX basalt crusher for sale can be adapted for various applications, allowing it to be used in different settings such as construction sites, mining operations, and recycling projects. This versatility enhances operational flexibility, enabling businesses to optimize their resources and respond to changing project demands.
These impressive performance characteristics make AIMIX’s crusher machines the preferred choice across various industries.
Advice on Using a Basalt Crusher Equipment
Safety and maintenance are paramount during the operation of a stone crusher. To ensure professional and efficient use of the equipment, pay special attention to the following key aspects:
Follow Operating Manual Procedures
Strictly adhere to the operating manual to prevent the crushing equipment damage and avoid accidents that may arise from improper use.
Perform Regular Professional Maintenance
Conduct routine maintenance on the crusher to ensure stable operation and extend its lifespan. This includes inspections and upkeep of the lubrication system, electrical components, and mechanical parts.
Monitor Operational Status
Continuously monitor the aggregate crusher‘s operational status. If any abnormalities are detected, immediately stop the equipment and perform inspections to rectify issues before they escalate.
Provide Professional Training for Basalt Crusher Operators
Ensure that operators undergo professional training to enhance their proficiency in using the crushing equipment and to develop a strong awareness of safety protocols. Implementing an effective management system, including regular training sessions, can reinforce safety awareness within the team.
These measures contribute to the safe operation and effective maintenance of the basalt crusher machine, ensuring optimal performance and reliability.
If you encounter any issues during the operation of your crusher equipment, don’t hesitate to reach out to the AIMIX team for assistance. Our experts are ready to help you troubleshoot and ensure your crushing equipment runs smoothly. Contact us today for support and guidance!
