What is quarry crusher? Quarry crusher is a piece of equipment that break down natural stone or other solid materials, such as limestone, granite, cobblestone, quartz, and basalt, into sand, aggregates or gravel that can be used for a variety of construction applications, such as the production of concrete, asphalt, roadbeds, and other building materials.

Quarry crushers are an essential part of the quarrying process, as they help you produce the raw materials needed for different purpose, such as aggregate selling business, raw materials for your building construction projects, raw materials for infrastructure development. AIMIX Group has helped many users to get considerable profits from the quarry business. Let’s check what AIMIX equipment they have used in the quarry.
Quarry Crushing Operation for Different Materials On-site
150TPH Crusher Quarry to Handle with Cobblestone In Malaysia
For this road construction project, the Malaysian client, a major construction company in the region, will be processing cobblestone from a quarry using a combination of advanced equipment. The processed cobblestone will be used for various road paving applications, ensuring high-quality materials for durable and reliable road surfaces. Check the quarry crushing plant configurations below.
- Capacity:150 t/h
- Size of the Finial Products:0-5, 5-10, 10-20, 20-25mm
- Application:Road construction
- Configuration: track jaw crusher, tracked cone crusher, track screening machine.
350TPH Stationary Quarry Rock Crusher Plant To Produce Aggregates in Honduras
The customer in Honduras owns a commercial concrete factory and previously sourced aggregates externally. With a newly acquired mining license, he plans to invest in a new crushing equipment setup to crushing granite at his quarry. He aims to produce his own aggregates for in-house use and also plan to sell the surplus to expand his business. The following is the details of quarry crusher plant machinery invested from AIMIX.


- Materials:granite
- Capacity:350 t/h
- Output sizes:10-25mm
- Outlet specifications:5-30mm
- Configurations: jaw crusher, cone crusher, and conveyors.
- Application: Aggregate materials one part for self using, others for aggregate sale business.
The successful execution of these projects is inseparable from AIMIX’s customized crushing solutions. Generally speaking, the efficiency of a quarry’s operations depends significantly on whether the crusher manufacturer can provide effective solutions. AIMIX, as a reputable manufacturer, has already delivered hundreds of successful solutions to its clients. Let’s explore some of these solutions together.
Tailored Solutions for Efficient Quarry Crushing
150tph Quarry Crushing Line To Process Quartz
- Applications: Used to crush quartz from different origins and then to produce quartz sand as raw material for glass and ceramics
- Raw materials used:up to 400mm
- Finished product demand:medium and fine sand between 0-3mm
- Yield demands:100TPH
- Crushing capacity:150TPH
- Configuration: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-160C (middle crushing compound cone crusher) + APS-1860Y2 (primary vibrating screen) + APV-9532 (vsi sand making machine) + APW-2816D (sand washing machine)
150 ton/h Quarry Crushing Equipment to Crush Pebble
- Raw materials used:maximum 500mm
- Finished particle size:four kinds of sand between 0-38mm
- Yield demands:150TPH
- Configuration: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-132C-M (medium crushing compound cone crusher) + APC-132C-F (fine crushing compound cone crusher) + APS-2160Y4 (vibrating screen)
60 t/h Quarry Crushing Plant to Handle with Basalt
Configuration: APG-0724Z (vibrating feeder) + APJ-4060E (jaw crusher) + APC-900Y (coarse crushing compound cone crusher for basalt) + APS-1548Y3 (vibrating screen)
Wheeled Mobile Quarry Crusher for Aggregate Production
- Raw Material:Granite
- Raw material specification:below 500mm
- Finished product specifications: 0-5mm, 5-12mm, 12-19mm
- Applications: use concrete plants
- Configuration: APG-3896W vibrating feeder + APJ-6090E jaw crusher + APC-160C compound cone crusher + APS-1860Y3 circular vibrating screen
If you also want to invest in a quarry crushing line, it is necessary to provide us the key information, like raw material type, size, and output size. With the information, we can preliminarily help you customized a quarry crushing plant.
In a typical quarry crushing operation, several types of crushers may be required to handle the various stages of the quarrying process and to produce different sizes and types of products. Which crushers machine are needed for quarry? Check the types of quarry crusher equipment below.
Which Crushers Machine Are Needed For Quarry?
Here are several types of crushers are commonly used in the different stages of the crushing process:
Primary Jaw Crushers:
- Function: Quarry jaw crusher is responsible for reducing the size of quarry raw material from large pieces to smaller pieces. It can handle large feed sizes materials and has feature of high crushing ratios.
Secondary/Tertiary Cone Crusher:
- Function: A secondary quarry crushing machine takes the material processed in a quarry primary crusher and further reduces it to a finer grade. The cone quarry stone crushing machine produces finer grades suitable for concrete and asphalt production.
Secondary/Tertiary Quarry Impact Crusher:
- Function: The impact crusher is commonly used as a tertiary crusher in quarry operations to produce finely crushed aggregate material for concrete and asphalt production.
Quaternary VSI Crushers:
- Function: A four-stage VSI crusher is used to produce finer material than that produced by a tertiary crusher. The VSI crusher is mainly used for making sand especially. Thus, it is also called sand making machine.
Other Essential Equipment Used In The Quarry Crushing Process
Screening Equipment:
- Function: Screening equipment is used to separate processed materials into different sizes based on size distribution requirements.
Feeding Equipment:
- Function: Feeding equipment is used to convey raw materials from the quarry to the crusher in an efficient and consistent manner.
You can combine any two or three types of crushers and the additional equipment as a quarry crushing line to reach great crushing effect. Here are two examples:
Example 1:
Use two jaw crushers and vibrating screening equipment
Example 2:
Use crawler mobile cone and impact type quarry crushers
Based on the above crusher introduction and crushing line shows, it is easier to know “what is the process of quarry crushing”. It simply consists several setpes as follows:
- Site Preparation
- Drilling and Blasting
- Loading and Hauling
- Primary Crushing
- Secondary Crushing
- Tertiary and Quaternary Crushing
- Screening and Classification
- Washing (Optional)
- Stockpiling
- Quality Control
- Distribution
But there are many factors to consider in order to select the right configuration, such as the type of raw material being mined, the size and shape of the product required, production capacity requirements and operational considerations. Before making a selection, it is still recommended that you consult with quarry operators, engineers and equipment manufacturers to determine the quarry stone crusher machinery best suited for a particular quarry operation.
Therefore, some customers may ask, with so many uncertainties, how do I choose the right crusher for my quarry? Below, I will answer your questions from the perspective of an equipment supplier.
How To Choose The Right Crusher For Quarry?
Selecting the right crusher for a quarry requires consideration of a number of factors to ensure that the crusher equipment selected meets production needs, material characteristics and operational requirements. Below are the key steps to guide the selection process:
1. Understand The Quarry Requirements
- Material type: Determine the type of material (e.g. limestone, granite, basalt) and its characteristics (hardness, abrasiveness, moisture content).
- Production capacity: Determine the required production capacity of the quarry to select a stone crusher quarry capable of handling the expected throughput.
2. Define The Final Product Specifications
- Product Size: defines the desired final product size distribution. Different stone crusher plants quarry produce different size ranges, so it is critical to understand product specifications.
- Shape Requirements: Consider whether the final product requires a specific shape (cubic, flake or elongated), as some crushers excel at shaping material.
3. Consider The Crushing Stages
- Primary crushing: Select a primary quarry rock crusher that can handle large feed sizes and produce an initial coarse product.
- Secondary Crushing: Select a secondary quarry crusher machine that further reduces the material size and produces medium-sized particles.
- Tertiary and Quaternary Crushing: Consider tertiary and quaternary crushers to fine-tune particle size and shape, depending on the requirements of the quarry.
4. Evaluating Crusher Types
- Jaw crusher: suitable for primary crushing, especially of hard and abrasive materials. They produce coarse products and are suitable for a wide range of applications.
- Cone Crushers: Suitable for secondary, tertiary and quaternary crushing with good crushing ratios. Ideal for producing a well-shaped cubic end product.
- Impact Crushers: Suitable for primary and secondary crushing and offer high crushing ratios. They excel in material shaping and are suitable for softer rocks.
5. Evaluate Equipment Mobility
- Stationary vs. mobile: Determine whether a stationary or mobile quarry crusher for sale is more appropriate based on the quarry’s geographic location, material stockpiles and operational flexibility.
- Mobile crushing plant: Crawler or Tire type with jaw/cone/impact crusher or screening equipment, combined two or three.
6. Consider Environmental Factors
- Dust and noise control: Choose a quarry and crusher machine with effective dust and noise suppression to comply with environmental regulations.
- Energy efficiency: Consider the energy efficiency of the crusher to minimize operating costs.
7. View Maintenance Requirements
- Ease of maintenance: choose a crusher with removable components and easy maintenance procedures to minimize downtime.
- Spare parts availability: Ensure spare parts are readily available to meet ongoing maintenance needs.
8. Budget Considerations
- Initial investment: consider the upfront cost of the stone crusher plant and associated equipment.
- Operating Costs: Evaluate ongoing operating costs, including energy consumption, maintenance and wear parts replacement.
9. Consult the Manufacturer
- Consult the manufacturer: seek advice from the rock crusher quarry manufacturer to understand the features and limitations of different crusher models. You can also request the best quarry crusher price from manufacturers.
- Site assessment: Conduct a thorough site assessment with an expert to evaluate geological conditions and operational considerations.
By carefully considering these factors and consulting with experts, quarry operators can make an informed decision on the quarry crushing equipment that is right for their specific needs, ensuring efficient production and long-term success.
How To Start A Quarry Business?
Starting a quarry business involves several key steps and considerations. Here is a step-by-step guide to help you start your own quarry business:
- Market Research and Feasibility Study
- Site Selection
- Obtain Necessary Permits and Licenses
- Develop a Business Plan
- Secure Funding
- Land Acquisition and Leasing
- Purchase Quarry Crusher Run and Build Infrastructure
- Hire and Train Personnel
- Implement Safety and Environmental Protocols
- Set Up Quality Control Measures
- Market Your Quarry Business
- Operational Management
- Build Relationships with Suppliers and Distributors
- Monitor Financial Performance
Starting a quarry business requires careful planning, compliance with regulations, and effective operational management. Seek professional advice when necessary, and continually assess and adapt your business strategies to ensure long-term success.
Therefore, choosing the right rock quarry crusher for sale will be the most important first step for you to open this field. So here are some small steps for your reference.
- Understanding quarry crushing requirements
- What type of material are you processing?
- Where will the crushed material be used?
- Which crushers machine are needed for quarry?
- What is your budget for your particular project?
By answering these questions, finding the ideal quarry crusher will no longer be an uphill battle. After that, you can completely deliver the questions to the supplier and everything will be solved.
Finally, we look forward to seeing you find the right quarry crusher for your project soon, and welcome your inquiry for more! It is our honor to help you!