Track crusher, also known as crawler crusher, is a common crushing equipment, which is widely used in quarries, construction sites and waste disposal sites. Its efficient crushing capacity, flexible mobility and reliability make it one of the indispensable equipment in the modern crushing industry.
If you are considering whether to buy a crawler crusher, you can take a look at the following:
The Benefits of Choosing a Track Mobile Crusher
- First of all, the crawler crusher is time-saving and efficient
- Secondly, the track crusher has excellent mobility.
- Besides, the tracked mobile crusher is reliable and stable.
- In terms of environmental protection, the crawler type crusher also performs well.
- Additionally, the crawler crusher also pays attention to the ease of operation and maintenance.
It uses a powerful crushing chamber and a high-speed rotating hammer head, which can effectively crush raw materials of various hardness and sizes. This makes the track crusher ideal for using as hard rock crusher, limestone crusher, ore crusher, etc. Its unique crushing structure and design ensure efficient crushing and high-quality finished product output.
Equipped with a tracked chassis, it can move freely in different terrains and harsh environments. Whether it’s flat, mountainous or urban construction sites, the crawler crusher can handle it easily and get to where it needs to be operated quickly. This flexibility facilitated the project and reduced the cost and time of material transportation.
Its construction is sturdy and durable, and it is able to withstand long, high-intensity work. Its key components are manufactured with high-quality materials and advanced technology, which has good compressive and wear resistance, which prolongs the service life of the equipment. At the same time, the crawler crusher machine is equipped with advanced hydraulic system and intelligent control technology, which can achieve precise operation and automatic control, and improve production efficiency and safety.
It adopts closed design and noise reduction technology, which effectively reduces the emission of dust, and protects the environment of the construction site and the health of the surrounding residents. At the same time, the crawler crusher can also be used with other equipment, such as excavators, feeders, etc., to form a complete crushing production line, which further improves the resource utilization rate and production efficiency.
The equipment is equipped with convenient maintenance channels and access platforms, which are convenient for daily maintenance and maintenance work. The manufacturer also provides comprehensive after-sales service and technical support to ensure the normal operation of the equipment and solve problems in a timely manner.
In summary, crawler crushers play an important role in the crushing industry due to their excellent crushing capacity, flexible mobility, reliability and environmental protection.
With the continuous development of engineering technology, crawler crusher is bound to continue to play a greater role and make more contributions to the development of the crushing industry.
Products and Applications
There are many areas in which crawler crushers can be used. Depending on the working environment and the characteristics of the raw materials, you can choose jaw, impact or cone crusher. Each type has its own unique characteristics and applications.
- Jaw crusher on tracks is one of the common configurations of crawler crushers. It uses a jaw plate to squeeze and crush the raw materials, which has the following characteristics:
The tracked jaw crusher for sale has a large inlet size and is able to adapt to raw materials with different particle size and hardness.
The adjustable outlet size allows the tracked jaw crusher to produce finished products with different particle sizes that meet the requirements.
Track mounted jaw crusher is suitable for crushing and screening of ore, coal, iron ore and other minerals.
- Impact crushers are also a common choice in crawler crushing plants. It quickly crushes the raw materials through a high-speed rotating rotor and a strong impact plate, and has the following characteristics:
The track impact crusher crushes the raw material into particles of the required size under the action of impact force.
It has good uniformity and control, which can produce fine particles and uniform finished materials that meet the requirements.
Impact crushing is particularly suitable for processing raw materials with high compressive strength.
It’s often applied to construction waste disposal and highway and railway construction.
- Cone crushers are also commonly found in crawler crushers. It achieves a high proportion of crushing through a conical crushing chamber and has the following features:
Cone crushers have a high crushing ratio and are able to crush raw materials into the required particle size range.
The finished material has good uniformity and can meet the requirements of various engineering projects.
The tracked cone crusher is suitable for secondary and tertiary crushing operations, especially for medium-hard raw materials.
It is often used for crushing of limestone, granite, basalt and other stones.
|Vibrating screen model
|Maximum feed size (mm)
|Parallel double shaft
|Parallel double shaft
|Parallel double shaft
|Parallel double shaft
|Parallel double shaft
|Parallel double shaft
|Feeding belt conveyor model (optional)
|Output belt conveyor model (optional)
|Under-sieve belt conveyor model
|Generator power (kW) (optional)
|Production capacity (t/h)
|Transport Length (mm)
|Transport width (mm)
|Transport height (mm)
Each of these three types of crushers has its own characteristics and areas of application in the crawler crusher.
Jaw crusher has a wide range of adaptability and can handle raw materials of different hardness and particle size, impact crusher has excellent particle size control ability and is suitable for raw materials with high compressive strength, and cone crusher has the advantages of high proportion crushing and uniform finished material.
Depending on your specific needs, choosing the right type of crusher can improve crushing efficiency and product quality.
Technical Characteristics of Crawler Crusher:
The crawler crusher adopts advanced technology and design, and has the following characteristics:
• Noise absorption system: It has a high-quality noise absorption system and selects the appropriate diesel engine noise emission status, which minimize disturbance to the surrounding environment.
• Compact and flexible: The equipment is compact, flexible and adaptable, and can adapt to various working environments and site constraints.
• Dust removal system: Equipped with an effective dust removal system to reduce dust emissions and protect the environment and the health of workers.
• Remote control: Using hydraulic system and remote control technology, the equipment can be remotely controlled to remove obstacles on the job site.
Comparison of Crawler Crusher and Tyred Crusher：
1. Flexible and time-saving
The mobile crusher can reach the mining site directly and is not affected by site changes. Due to the small size of the equipment, it is particularly suitable for places with narrow crushing sites. At the same time, it eliminates the cumbersome steel frame structure and foundation construction when crushing, saving a lot of time.
2. Integrated complete set of units
The installation form of integrated unit equipment eliminates the complicated site infrastructure installation operation of split components and reduces the consumption of materials and person-hours. It is a production line integrating process equipment such as receiving, crushing, and conveying, which improves the flexibility of site stationing.
3. Reduce the cost of material transportation
The mobile crushing plant can process materials on site without having to move materials away from the site for reprocessing, which greatly reduces the transportation cost of materials.
4. Flexible combination and complete functions
According to the actual production requirements of users, it is equipped with corresponding equipment and carries out a variety of combinations.
- It can be composed of “crushing first and then sifting”, and can also be composed of “sifting and then crushing” process
- It can be combined into a two-stage crushing and screening system of coarse crushing and fine crushing
- It can also be combined into a three-stage crushing and screening system of coarse crushing, medium crushing and fine crushing.
- It can also be operated independently, with great flexibility.
In fact, the transfer of the tyred mobile crushing plant relies on the semi-trailer for traction. Therefore, tyred mobile crushing plants are suitable for relatively flat sites while crawler crushers are able to overcome undulating and uneven ground.
2. Applicable venues
Because the tire type mobile crushing machine is a vehicle-mounted traction, it is more suitable for crushing various sand and gravel materials in some construction waste treatment, infrastructure and road construction, construction and other industries.
The chassis of the crawler mobile crusher adopts a crawler structure, which has good adaptability to mountains and wetlands, and can even achieve climbing operations. Therefore, it is mostly used in some harsh operating environments such as mining and open-pit coal mining.
3. Cost differences
Generally speaking, The technical difficulty of the crawler crusher is relatively high, and it requires a higher level of design and manufacturing technology. Therefore, the purchase and production costs are also higher.
How to Carry On your Project?
Here are some key steps to a successful crushing project:
- First and foremost, it is essential to adequately prepare raw materials in ample quantity and quality for the project’s needs. Purchase the necessary raw materials to meet production requirements.
- Next, obtain the required certifications and permits to comply with local regulations and standards for the project.
- Selecting high-quality equipment is crucial. Collaborate with a trustworthy supplier to choose crawler crusher plant that meets project requirements, ensuring reliable performance and quality.
- When choosing a site, consider installation and operational requirements. Select a convenient location with a suitable environment, ample space, and necessary resources.
Establish a partnership with a reliable supplier to ensure timely supply of consumables, spare parts, and ongoing maintenance and support services.
- Thorough planning and evaluation are crucial before finalizing the project plan. Take into account investment costs, risk factors, expected returns, etc., to develop the optimal plan.
- During shipping, installation, and commissioning, follow guidance and requirements to ensure correct installation and operation of the equipment.
- Train local operators extensively to ensure they understand equipment operation and maintenance.
- After successful production commencement, continuously monitor and optimize the project. Regularly assess equipment performance, perform necessary maintenance, and make adjustments to ensure efficient operation and output.
In conclusion, to ensure a successful crushing project, you should prepare materials, obtain certifications, choose quality equipment, select a site and partner, plan thoroughly, follow installation guidelines, train operators effectively, and continuously monitor and optimize for efficient operation.
How to Find a Reliable Track Crusher Manufacturer:
Finding a reliable supplier for your crusher is crucial to the success of your project. Here are some tips to help you find the appropriate crusher supplier:
- Firstly, prioritize suppliers with a strong track record and reputation in the industry. Look for customer testimonials, industry reports, and participate in relevant discussions to gauge their experience and reputation.
- Secondly, assess the supplier’s product quality and technical expertise. Ensure they offer advanced, efficient, and dependable crusher equipment that meets your project’s requirements.
- Thirdly, consider the level of service provided by the supplier. A reputable supplier will offer comprehensive services, including installation, commissioning, training, and timely after-sales support throughout the project.
- Additionally, evaluate the supplier’s customization capabilities. Verify if they can tailor the crusher equipment to suit your specific project needs.
- Lastly, compare quotations and contract terms from multiple suppliers. Understand the price structure, payment methods, and after-sales service provisions to select a supplier with reasonable pricing and clear contractual terms.
If you are looking for track crusher for sale, you could consider ours.
By following the above guidelines for selecting suppliers, we are equipped to meet the needs of our customers as a reliable supplier.
We- AIMIX Group, offer high-quality, state-of-the-art and reliable track-mounted crusher and provide all-round support for your project with outstanding service.
Our customized solutions can be adapted to your specific needs.
At the same time, we will wholeheartedly provide you with reasonable prices and clear contract terms.
By choosing us as your partner, you can purchase our products with confidence to ensure the success of your project.