“We don’t need the biggest plant. We need one that runs every day without problems and keeps costs under control.” This was the contractor’s first words when discussing their Banjarmasin road project. With past asphalt plant experience, they knew the usual issues: downtime, inconsistent mix, and unpredictable fuel. For this project, reliability and efficiency were the priority. Our ALQ80 asphalt batch plant became the solution. Read on to see how this plant helped them keep production steady, reduce costs, and finish the project on schedule.
The project involved constructing a medium-scale road in South Kalimantan, where high humidity and variable fuel availability add complexity to daily operations. The contractor’s past experience with asphalt plants made them especially cautious. They were not looking for peak capacity; they wanted stability, ease of use, and operational flexibility.
Key concerns before purchase:
These practical requirements shaped the selection process and set the foundation for an asphalt mixing plant Indonesia that delivers real value on site.
The ALQ80 asphalt batch plant was chosen to meet these real-world needs. Its 80 t/h capacity matched the project scale, while its dual-fuel burner (coal + fuel oil) gave the contractor flexibility to optimize fuel costs. The integrated baghouse dust collection system met environmental standards and reduced site cleanup effort, further improving operational efficiency.
| Model | ALQ80 |
|---|---|
| Capacity | 80 t/h |
| Cold Aggregate Hoppers | 4×7.5m³ |
| Dryer Size | φ1.5m×6.7m |
| Fuel consumption | 120-600kg / h |
| Vibrating Screen (Layer) | 4 layers |
| Mixer Capacity | 1000kg |
| Cycle Time | 45s |
| Filter Area | 420m² |
| Asphalt Temperature | 140-180 ℃ |
| Total Power | 300kw |
Beyond specifications, the stationary asphalt plant’s performance on site directly impacts daily productivity and cost savings.
Installation was critical. Delays in setup often translate into lost production days, which affect ROI. AIMIX modular design and engineering support minimized downtime during assembly.
Installation benefits:
Result: commissioning started on schedule, enabling immediate production and early return on investment.
Once production began, the contractor noticed differences from previous plants.
Observed benefits in the first weeks:
Every uninterrupted day of operation translated into direct cost savings and faster project progress.
Over weeks of continuous use, several practical benefits became apparent:
These cumulative improvements supported faster project completion, which also contributed to overall cost efficiency.
The dual-fuel burner gave the contractor flexibility in daily operations:
According to the contractor’s calculations, fuel flexibility alone contributed to approximately 10–15% savings in daily operational costs, which is significant for multi-month projects.
After a few months, the contractor shared their candid view:
“This asphalt plant feels reliable. It keeps up with our schedule every day, saves fuel, and allows our team to focus on building roads, not fixing equipment.”
Unlike previous experiences, this stationary asphalt plant combined stability, consistent asphalt quality, operational simplicity, and cost efficiency. The result is a smooth, predictable production cycle that directly supports the project’s budget and timeline.
At AIMIX, we focus on practical solutions for real projects. By understanding your site conditions, team capabilities, and operational challenges, we help configure an asphalt mixer plant that delivers stable production, cost efficiency, and predictable project schedules.
Contact us today and discover how the ALQ80 asphalt mix plant can make your asphalt production reliable, efficient, and profitable.