What is stationary concrete batching plant? A stationary batching plant is a large, permanent facility designed for high-volume concrete production in projects like bridges, dams, highways, and large commercial or residential facilities. Whether for industrial, commercial, or residential developments, Aimix stationary plants deliver precision, durability, and cost-effective performance, keeping your project running smoothly and efficiently from start to finish.
Why stationary concrete plant?
- High production capacity for large-scale projects
- Easy operation and maintenance in wide areas
- High efficiency ensuring optimal performance
- Flexibility in configuration to meet diverse project needs
- Conformity with unique site layouts
How Stationary Batching Plants Support Various Industries
Construction & Infrastructure
Stationary batching plants play a crucial role in large-scale infrastructure projects, providing high-quality concrete for bridges, dams, highways, tunnels, and extensive road networks. They ensure a steady supply of durable and consistent concrete, essential for long-term structural integrity in transportation hubs such as airports, seaports, and railway systems.
Commercial & Residential Projects
For large-scale real estate developments, stationary concrete batching plants support the continuous production of concrete required for high-rise buildings, shopping malls, office complexes, and expansive residential communities. Their ability to deliver precise concrete mixes ensures strong foundations, durable structures, and efficient construction timelines.
Industrial & Manufacturing
Many industrial and manufacturing facilities, including factories, warehouses, and industrial parks, require high-strength concrete for durable flooring, structural components, and equipment foundations. Additionally, precast concrete production benefits from stationary plants, enabling efficient manufacturing of beams, columns, and wall panels for modular construction.
Energy & Utilities
Stationary concrete batch plant is essential for energy and utility projects, including hydroelectric dams, wind turbine foundations, and nuclear power plants, where high-performance concrete is critical for safety and longevity. They also support water treatment and wastewater management facilities, providing durable materials for infrastructure.
Stationary Concrete Batching Plants Tailored for Diverse Projects
AJ-180 Stationarty Concrete Batching Plant for Sale
- Delivery time: April 2024
- Application: For commercial concrete production
- Location: In Kazakhstan
Customer Feedback: “Aimix team is professional in intalling the concrete batching plant and always offers rapid support. This AJ-180 stationary plant meets our concrete production needs. We would be glad to introduce Aimix to other customers who have the need of concrete plants.”
AJ-180 Stationary Concrete Batch Plant for Sale
- Delivery time: December 2022
- Application: For highway construction project
- Location: In Malaysia
Customer Feedback: “This stationary batching plant works efficiently and reliably, producing high-quality concrete for our projects. It is a cost-effective solution for us. Aimix has branch office here and is a reliable partner because the team can provide service and support for us anytime we need.”
AJ-60 Stationary Batching Plant for Sale
- Delivery time: February 2025
- Application: For house building and road construction projects
- Location: In Indonesia
Customer Feedback: “Aimix provided the complete service from design, construction, testing to training. The professional team help us produce high quality pconcrete, reduce cost and increase our company strength.”
AJM-75 Foundation-free Stationary Concrete Plant for Sale
- Delivery time: November 2024
- Application: For substation construction project
- Location: In Saudi Arabia
Customer Feedback: “Would like to appreciate your efforts that you had put in for the installation of batching plant. Your team has put a lot of efforts and hard work for the plant installation which we appreciate from the bottom of our hearts.”
Exploring Different Types of Stationary Concrete Batching Plant
Aimix offers a variety of stationary concrete batching plants tailored to meet specific project requirements. Based on the aggregate conveying method, these batch plants are classified into two types: hopper-type and belt-type batching plants.
Hopper Type Stationary Batching Plant
Our hopper-type stationary batching plants, designed for compact sites and moderate production needs, include models AJ-25, AJ-35, AJ-50, and AJ-75.
- Enhanced Durability and Strength: The track wheels are manufactured using a forging process, ensuring high strength and wear resistance. This significantly reduces track wheel maintenance costs. Compared to cast track wheels, the forging process enhances material strength by approximately 30%.
- Small Footprint: Based on a feed height of 7.5 meters and a bucket design angle of 60°, it saves 18 meters of distance compared to a belt plant system. In practice, the horizontal batching distance for a 50m³/h hopper type stationary plant is 6.2 meters, compared to 37.2 meters for a 60m³/h belt stationary plant—saving approximately 30 meters.
- Suitable for Small-Scale Projects: The design of the feeding mechanism makes
hopper type batching plants more suitable for projects with not very high production demand, such as small construction sites, road maintenance, etc. This type of batching plant is often used to meet the concrete needs of its own projects.
Belt Type Stationary Concrete Plant
For larger-scale projects requiring higher efficiency and continuous material flow, our belt-type stationary concrete plants are available in models AJ-60, AJ-90, AJ-120, AJ-180 and more.
- Efficient Aggregate Conveying: The aggregate is fed via a belt conveyor, ensuring stable operation and high transportation efficiency. Continuous operation reduces maintenance time and costs. For an 800mm-wide belt conveyor, the aggregate transport capacity reaches 450-650 t/h, while a 1000mm-wide belt at 2.5 m/s can transport 1000 t/h.
- Precise Weighing: The aggregate weighing system ensures precise batching, guaranteeing high-quality concrete production. It delivers stable and reliable concrete, meeting the demands of large-scale continuous construction projects. The batching accuracy can reach ±2%.
- Suitable for Large-scale Projects and Commercial Sales: For professional concrete production enterprises or projects that need a large amount of external sales of concrete, belt concrete batching plants, due to their high production capacity and excellent concrete quality, become a more ideal choice.
Specifications
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
Top 5 Considerations When Investing in a Stationary Batch Plant
Investing in a stationary batch plant requires careful evaluation of several key factors to ensure the business succeeds and operates efficiently. Here are the top 5 considerations:
Production Capacity
The first consideration is the batching plant’s production capacity, which should align with the scale of your projects. Choose a plant that can meet your concrete production needs while maintaining efficiency. Too small a plant could result in delays, while an overly large plant could be an unnecessary investment. Aimix offers stationary batching plants with capacities ranging from 25m³/h to 240m³/h or more.
Quality Control and Precision
A stationary batching plant needs to ensure precise material mixing for high-quality concrete. Features like automated control systems and accurate weighing scales will guarantee uniform mixes, ensuring the concrete meets industry standards and client expectations.
Location and Logistics
The concrete plant’s location plays a significant role in the business’s success. It should be accessible to key construction projects and have good transport connections for raw materials and deliveries. This minimizes transportation costs and delays.
Maintenance and Support
Look for a stationary plant that is easy to maintain and has strong after-sales support. Regular maintenance is crucial to avoid unexpected breakdowns and ensure smooth operations. Aimix, as a reputable and reliable batching plant manufacturer in China, provides comprehensive services and supports for customers.
Cost and Return on Investment (ROI)
Consider the upfront investment, ongoing maintenance, and operational costs. Choose a plant that provides the best value for money, with a clear path to profitability based on your project’s scope and duration.
Stationary Concrete Batching Plant Price
The stationary concrete batching plant price can vary based on several factors, including the plant’s production capacity, configuration, level of automation, custom features and others. Here we offer the price ranges of our different stactionary concrete plant models for reference when you are considering buying a batching plant. The final batching plant price will depend on the specific needs. It’s important to consider these factors carefully to determine the most cost-effective solution for your business needs.
| Model | Price |
|---|---|
| AJ-25-AJ-50 | $33000-$48000 |
| AJ-60-AJ-180 | $78000-$210000 |
Practical Guide to Starting a Stationary Concrete Plant Business
Starting a stationary concrete plant business requires careful planning and strategic decision-making. With the right approach, this business can be highly profitable, particularly as the demand for concrete grows with urbanization and infrastructure projects. Here’s a practical guide to help you get started:
Market Research & Business Planning
Conduct comprehensive market research to assess local demand, competitors, and customer needs in construction and infrastructure. Develop a detailed concrete batching plant business plan outlining your production capacity, target markets, financial projections, and marketing strategies.
Securing Financing & Location Selection
Identify the necessary capital for investments in land, equipment, and infrastructure. Explore loans, grants, or investor options. Choose a strategically located site near construction hubs and transportation routes while ensuring compliance with local zoning requirements.
Permits, Licenses & Equipment Investment
Obtain essential permits and licenses for environmental compliance, safety standards, and manufacturing. Invest in a quality stationary concrete batching plant (e.g., Aimix models like AJ-25 to AJ-75 or AJ-120, AJ-180 for larger operations), along with mixers, conveyors, and automated control systems to enhance production precision.
Building a Skilled Team & Supplier Network
Hire experienced plant operators, maintenance personnel, and a dedicated sales/marketing team. Establish strong relationships with reliable suppliers for cement, aggregates, sand, and additives to ensure consistent raw material quality and timely delivery.
Distribution, Logistics & Marketing
Develop an efficient distribution system by organizing a reliable fleet or partnering with logistics providers for on-time concrete delivery. Build your brand through networking, a professional website, social media presence, and competitive pricing strategies to attract long-term clients.
Quality Control & Continuous Improvement
Implement rigorous quality control measures and leverage automation for real-time production monitoring. Regularly inspect plant equipment and refine operational processes. Plan for future expansion by scaling up production capacity and integrating innovative technologies to stay competitive in the market.
Critical Systems of Stationary Concrete Batching Plants
- Mixing System: This system consists of a twin-shaft or planetary mixer, ensuring uniform and high-quality concrete mixing. It provides strong mixing performance, suitable for various concrete grades.
- Storage System: Mainly includes cement silos, and water tanks for raw material storage. The capacity of these storage units can be customized based on project requirements, for example the cement silo is available in 50T, 100T, 200T or other capacities.
- Aggregate Batching System: The aggregate batching system of a concrete batching plant accurately measures and distributes aggregates such as sand, gravel, and stone. It includes storage bins(2 to 5 bins options), weighing units, and conveyors. The system uses either cumulative or separate weighing methods to ensure precise material proportions, contributing to consistent and high-quality concrete production.
- Control System: Features automated PLC-based system for easy operation, monitoring, and troubleshooting, enhancing plant efficiency and reducing human error.
After knowing the main components of the stationary batching plant, next, let’s take a look at how it operates as a whole unit.
From Aggregates to Concrete: Step-by-Step Operations of a Stationary Concrete Mixing Plant
Raw Material Storage and Preparation
The working process begins with raw material storage. Aggregates like gravel, sand, and crushed stone are stored in dedicated bins, while cement is housed in silos. Proper storage ensures material quality and prevents contamination.
Weighing and Batching
Next, precise automated scales measure the required amounts of each material. Aggregates are conveyed via belt or screw systems to the weighing stations, and cement, water, and additives are simultaneously metered according to the mix design. This batching process is critical for achieving the correct proportions.
Mixing Process
Once measured, the ingredients are fed into a high-performance mixer. In this stage, intense mechanical agitation combines the materials thoroughly, resulting in a homogeneous and consistent concrete mix. The mixer’s efficiency directly impacts the strength and durability of the final product.
Quality Control and Monitoring
Throughout the process, automated control systems continuously monitor mix proportions, moisture levels, and the overall performance of the stationary batch plant. Real-time adjustments ensure that each batch adheres to strict quality standards and meets the specific project requirements.
Concrete Discharge and Loading
After mixing, the finished concrete is discharged from the mixer onto a conveyor system or directly into trucks. Timely and efficient discharge is essential to prevent premature setting and to ensure smooth logistics.
Ongoing Maintenance and Optimization
Regular maintenance of equipment, including mixers, conveyors, and control systems, is performed to ensure optimal performance. Continuous monitoring and periodic adjustments help maintain efficiency and minimize downtime, ensuring the plant runs reliably for large-scale construction projects.
FAQs of Stationary Concrete Plants
What is the difference between stationary and mobile concrete batching plants?
Stationary concrete batching plants are installed at a fixed location and remain in place for the duration of long-term, large-scale projects. These stationary plants offer higher production capacities, typically reaching up to 240m³/h or more.
Mobile concrete batching plants, on the other hand, can be relocated as needed, making them ideal for projects that require flexibility or are subject to changing construction sites. The mobile batch plants are well-suited for small to medium-sized projects, offering enhanced mobility and adaptability.
What need to consider when we install a stationary batching plant?
You are suggested to pay attention to the following aspects while installing a stationary plant:
Location: Choose a site that provides easy access to materials and is situated away from residential areas to minimize noise and dust pollution.
Foundation Construction: Design and build a solid foundation based on the equipment’s load requirements to ensure stability.
Compliance: Ensure the project adheres to local regulations on environmental protection, safety, and other relevant standards.
Professional Installation: Cooperated with a professional installation team to ensure the stationary plant is set up safely and operates efficiently.
What are the maintenance tips for stationary concrete batching plants?
Effective maintenance of stationary batching plants includes:
Regular Inspection: Conduct periodic checks on various systems, including electrical, mixing, and feeding systems, to detect and address issues early.
Cleanliness: Ensure that both the equipment and surrounding areas are kept clean, with particular attention to the mixer interior and discharge ports.
Lubrication: Regularly lubricate rotating parts, bearings, and other components to maintain smooth operation.
Anti-freezing Measures: In colder regions, take precautions to prevent freezing of water pipes, tanks, and other sensitive parts.
Spare Parts Management: Keep essential spare parts in stock to enable quick replacements, reducing downtime and ensuring efficient plant operation.
If I have special requirements regarding environmental protection, can Aimix provide me with a solution?
Aimix offers customized eco-friendly concrete batching plant services tailored to meet the specific environmental goals of customers in their construction projects.
Consultation: We begin with a consultation to understand your environmental objectives and project requirements.
Custom Design: The batching plant is designed to be as eco-friendly as possible, incorporating energy-efficient practices, water recycling, dust control, and environmentally friendly materials.
Emission Control: Aimix integrates systems to reduce dust, noise, and pollution, ensuring the plant complies with stringent environmental regulations.
Water Management: The plant design includes options for water reuse and rainwater harvesting to minimize water consumption.
Energy Efficiency: We aim to reduce energy use through automation and intelligent management systems, making the plant as energy-efficient as possible.
Training: Aimix provides training for your staff on eco-friendly plant operation and offers continuous support to maintain environmental standards.
Certification Assistance: Our team helps secure environmental certifications, enhancing your project’s appeal and regulatory compliance.
What are the materials for the stationary concrete plant foundation? How is the foundation constructed?
The materials for the foundation of a stationary batching plant include ordinary concrete, embedded steel plates, and rebars.
First, based on the foundation drawings, mark the foundation dimensions and excavate the pit, adjusting the depth according to local soil conditions.
Then, place the embedded rebars into the pit and pour the concrete.
Afterward, position the embedded steel plates on the rebars, ensuring the rebars penetrate through the plates.
Finally, once the concrete has solidified, weld the embedded plates to the rebars to secure them.
Ready to take your construction projects to the next level? Explore our stationary concrete batching plants and discover how Aimix’s solutions can offer you long-term value and unmatched quality. Reach out today to get started!
