What is an asphalt mixing plant? Asphalt Mixing Plant is an equipment designed to produce asphalt mixtures suitable for road construction, maintenance and repair. The asphalt mixing plant is essential for building highways, repairing urban roads, and constructing large bridges. Understanding and utilising asphalt mixing equipment can not only improve the construction quality, but also save time and cost. Here are some asphalt mixing plant cases in the following!
Batch Type Asphalt Plant in Uzbekistan
Capacity: 120 TPH
Model: ALQ-120
Project Location: Uzbekistan
Mobility: Stationary Type
Application Scenario: Urban Road Construction and Maintenance
Batch Type Asphalt Plant in the Philippines
Capacity: 80 TPH
Model: ALQ-80
Project Location: Philippines
Mobility: Stationary Type
Application Scenario: Asphalt Plant in the Philippines for Maintenance of Urban and Rural Roads
Batch Type Asphalt Plant in Indonesia
Capacity: 80 TPH
Model: ALQ-80
Project Location: Indonesia
Mobility: Stationary Type
Application Scenario: Asphalt Mixing Plant Indonesia for Road Construction and Repairment
Drum Mix Asphalt Plant in Guatemala
Capacity: 120 TPH
Model: ALT-120
Project Location: Guatemala
Mobility: Stationary Type
Position: Guatemala City to Southern Ports
Batch Type Asphalt Plant in Kazakhstan
Capacity: 80 TPH
Model: ALQ-80
Project Location: Kazakhstan
Mobility: Stationary Type
Application Scenario: Local Road Construction and Maintenance
Batch Asphalt Plant in Malaysia
Capacity: 80 TPH
Model: ALYQ-80
Project Location: Malaysia
Mobility: Mobile Type
Application Scenario: Asphalt Plant in Malaysia for Road Construction and Maintenance Projects
Drum Mix Asphalt Plant in Ecuador
Capacity: 100 TPH
Model: ALYT-100
Project Location: Ecuador
Mobility: Mobile Type
Application Scenario: Road Repair and Maintenance Project
Types Of Asphalt Mixing Plants
This equipment, vital for road construction, offer different asphalt mixing plant types tailored to specific project requirements and environmental factors. From 40 tph to 400 tph, types of asphalt plants have different asphalt mixing plant capacity. Understanding different types of asphalt plants helps optimize efficiency, quality, and sustainability.
Batch Type Asphalt Plant
Batch type asphalt plant produces asphalt in separate, individual batches. This allows for precise control over the mix and ensures consistent quality. It’s ideal for projects that need customized asphalt mixtures. It can be divided into three types: Stationary asphalt batch plant, mobile asphalt batch plant and simple type asphalt batch plant. Let’s learn the asphalt batch plant in the following.
Stationary Batch Type – ALQ Series – Large-Scale Projects
The ALQ Series Stationary Asphalt Plant is engineered specifically for large-scale road and bridge projects. The stationary asphalt plant is designed to stay in one fixed location, making it ideal for extensive infrastructure projects.
- Fixed installation: Installed at a fixed location and is suitable for continuous production requirements.
- High capacity: Designed to produce large quantities of asphalt mix continuously and efficiently.
- Applications: Widely used in highway construction, airport runways, large infrastructure projects.
Mobile Batch Type – ALYQ Series – Quick Assemble And Disassemble
The ALYQ Series Mobile Asphalt Mixing Plant is suitable for operations that necessitate quick assembly and disassembly. This mobility factor makes it perfect for projects requiring frequent relocation.
- Flexible assembly and disassembly: Once disassembly is complete, the equipment can be reused.
- Short assembly and disassembly cycle: disassembly and reassembly takes about 5 days.
- Wide applicability: Ideal for diverse construction projects, quick to adapt to different sites and requirements.
Simple Batch Type – ALYJ Series – Compact
The ALYJ Series Batch Type Asphalt Plant is known for its simple and compact design. The simple type asphalt plant is ideal for projects that require precise control over mix specifications.
- Easy to Assemble: the asphalt plant near me is assembled at the construction site by technicians on several trailers.
- Simple Maintenance: the small portable asphalt plant is designed to be simple, easy to maintain and low cost.
- Flexible Application: Ideal for small to medium road projects, like rehabilitation, needing frequent mobility.
Continuous Drum Type
Drum type asphalt plant produces asphalt continuously, in a single process. The materials are mixed and dried in a rotating drum, allowing for a steady output. It’s ideal for large-scale projects that require a constant supply of asphalt. The asphalt drum mix plant can be divided into stationary/mobile type.
Stationary Drum Type Asphalt Plant – ALT Series
The ALT Series stationary drum type asphalt plant operates on a continuous production process. The drum mix plant is designed for projects that require a constant and steady supply of asphalt.
- Continuous Processing:Continuously heat and mix raw materials using drying systems and drum mixers.
- Precise Control: Equipped with precise control for stable production and excellent mix quality.
- Wide Applications: Ideal for large-scale asphalt production in highway, airport, and infrastructure construction.
Mobile Drum Type – ALYT Series – Cost Effective
The ALYT Series mobile drum type asphalt plant is recognized for its cost-effectiveness and innovative design. The mobile asphalt plant combines the mobility of a mobile setup with the continuous production capabilities of a drum mix plant.
- Towerless Design: Low design height, adaptable and suitable for various site conditions.
- Low cost and High performance: Budget-friendly option for projects with limited funds.
- Compact Structure: Compact and with a mobile chassis for easy transportation and quick relocation.
New Simple Type Continuous New Asphalt Plant Mobile – ALYZ Series – Integrated Design
The ALYZ Series Continuous Mobile Asphalt Plant is a newer, more integrated type of asphalt plant. The new asphalt plant combines the benefits of continuous production with the flexibility of mobility.
- High-Efficiency Production: Optimized design enhances asphalt mixing production efficiency.
- Energy Saving and Environmental Protection: Using technology to lower energy use and environmental impact.
- Widely Used: Great for small and medium road projects, especially fast changed temporary sites.
Asphalt Mixing Plant Specifications
When selecting an asphalt plant, understanding the specifications is crucial to ensure it meets your requirements. AIMIX provides various types of asphalt plants, each with unique features and capacities. What is the capacity of asphalt plant? Below, you will find detailed specifications for AIMIX asphalt plants for sale. These specifications will help you make an informed decision tailored to your project’s specific needs.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | |
|---|---|---|---|---|---|---|
| Capacity | t / h | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity | kg | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle | s | 45 | 45 | 45 | 45 | 45 |
| Total power | Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 | |
| filter area | m2 | 370 | 420 | 480 | 510 | 620 |
| Courts Models | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Capacity | 20 t/h | 45 t/h | 60 t/h | 80 t/h | 100 t/h |
| The ability to | 40kw | 75kw | 120kw | 165kw | 200kw |
| Cold Aggregate Hoppers | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finished Product Hopper | 3t | 3t | 7t | 7t | 9t |
| Asphalt Temperature | 120-180 ℃ | ||||
| Fuel consumption | 13-15kg/t | ||||
| Asphalt Tank | 10 t | 20 t | 30 t | 30 t | 35 t |
| Control room | 2.2m | 2.2m | 3m | 3m | 3.5m |
| Option | Bag dust filter | ||||
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
| Model | AYLZ100 | AYLZ120 |
|---|---|---|
| Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
| composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
| Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
| Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
| Measuring accuracy | Aggregate±2% | Aggregate±2% |
| Powder ±1% | Powder ±1% | |
| Asphalt ±1.5% | Asphalt ±1.5% | |
| Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
| Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
| Discharge temperature stability of finished product | ±3℃ | ±3℃ |
| Equipment operation reliability | ≥95% | ≥95% |
| Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
| Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
| Total installed power | Maximum 180kw | Maximum 230kw |
| Overall machine quality | About 70t | About 75t |
| Ingredients bin volume | 3x8m³ | 3x8m³ |
| Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
| Bag filter | 320㎡ | 400㎡ |
| Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
| Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
| New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
How Much Is Asphalt Mixing Plant
Therefore, you can know about the asphalt plant price now. Besides, as a senior buyer, the asphalt plant price is not really the most important thing. When investing in an asphalt mixing plant, it’s important to consider all costs involved. How much does an asphalt mixing plant cost? This includes not just the plant itself, but also shipping, duties, installation, insurance, replacement parts, and ongoing maintenance. All these factors add up to the total cost of your investment. Next, let’s take a closer look at how to minimize these costs.
How To Minimize The Asphalt Mixing Plant Cost
Reducing the expenses associated with an asphalt plant involves implementing various strategies focused on enhancing efficiency. Here are several key methods to achieve cost minimization:
Determine Your Specific Requirements
Assess your project needs and determine the necessary amp asphalt mixing plant capacity and features. Avoid oversizing the plant, as it can lead to unnecessary costs. Choose a plant size that matches your project scale to optimize investment.
Opt for a Cost-Effective Plant Type
There are different types of asphalt plants available, such as stationary, mobile, and portable asphalt plants. Evaluate your project requirements and select the most cost-effective option. Mobile asphalt plants, for example, offer lower initial investment costs compared to stationary plants.
Consider Used or Refurbished Equipment
Instead of purchasing a brand-new asphalt mixing plant machinery, explore the option of buying used or refurbished equipment. This can significantly reduce the investment cost while still ensuring reliable performance. Ensure that the used equipment is in good condition and meets your project requirements.
Evaluate Financing Options
Research various financing options available for acquiring an amp asphalt mixing plant. Explore options such as equipment leasing, loans, or rental agreements. Assess the terms, interest rates, and repayment options to find the most suitable and cost-effective financing solution.
Compare Quotes from Multiple Suppliers
Obtain quotes from different asphalt plant manufacturers or suppliers. Compare the prices, features, and after-sales services offered by each supplier. This will help you identify the most competitive and cost-effective option.
Optimize Energy Efficiency
Look for batch asphalt mixing plants that incorporate energy-efficient technologies. These can include advanced burner systems, heat recovery systems, and insulation features. By reducing energy consumption, you can lower operating costs and minimize long-term investment.
Consider Long-Term Maintenance and Operating Costs
Apart from the initial investment, consider the long-term maintenance and operating costs of the asphalt mixing plant equipment and asphalt mixing plant parts. Evaluate the availability and cost of spare parts, the ease of maintenance, and the overall durability and reliability of the equipment. Choosing a plant with lower maintenance requirements can lead to cost savings in the long run.
Explore Shared or Rental Options
If your project is relatively small or short-term, consider shared or rental options for an amp asphalt mixing plant. Sharing the model asphalt plant with other contractors or renting it for the duration of your project can help minimize upfront investment costs.
Proper Planning and Scheduling
Efficient project planning and scheduling can help optimize the use of the asphalt mixing equipment, reducing idle time and maximizing productivity. This, in turn, can help minimize overall investment by completing the project within the planned timeframe.
By implementing these strategies, you can minimize the investment required for an asphalt manufacturing plant while still ensuring its effectiveness and efficiency in meeting your project needs.
Is It Worthy of Investing An Asphalt Plant in Road & Bridge Projects?
Stable Market Demand
Road construction and urbanization drive the continuous demand for asphalt mixes. As a key construction material, asphalt plays an important role in a variety of road and bridge projects, ensuring continued demand and relatively stable market performance.
High Return on Investment
Asphalt mixer plants offer a high return on investment as a production base. By providing a stable supply, the investment can be recovered in the short term and sustained profitability can be achieved in the long term.
Technological and Management Advantages
Modern asphalt plant near me adopts advanced technology and automatic control system, which can improve production efficiency and product quality. Reasonable management and operational capabilities can further optimize production costs and enhance competitiveness.
Environmental Protection and Sustainability
With the increasing awareness of environmental protection, investing in an asphalt mixing plant that meets environmental protection standards can not only obtain government policy support, but also enhance corporate image and market competitiveness.
Long-Term Investment Value
As an important part of road and bridge construction, the value and demand for asphalt concrete mixing plant is stable and durable in the long run. Therefore, investors can get long-term stable cash flow and capital appreciation.
In summary, investing in asphalt concrete plant is an option worth considering, especially for investors looking for stable returns and long-term growth in the road and bridge industry.
What are the Advantages of Asphalt Mixer Plant?
What are the cons of asphalt plants? An in-depth understanding of the asphalt mixing plant advantages helps to understand their importance and impact on infrastructure development. Let’s delve into what are the advantages of asphalt plant.
- Efficient production: The tarmac plant for sale is able to produce asphalt mixture continuously and in large quantities, improving construction efficiency.
- Controllable quality: through strict batching and mixing process control to ensure stable quality of the mixture.
- Wide range of application: the proportion and production specifications can be adjusted according to different project requirements, applicable to a variety of road construction needs.
- Saving resources: it can make full use of raw materials, reduce waste and lower construction costs.
- Environmental protection and energy saving: adopting advanced production technology, reducing the impact on the environment and saving energy consumption.
All in all, you can know the asphalt batch mixing plant advantages. Let’s next learn the basic things you may want to know about the asphalt mixing equipment together!
Customer Reviews About Asphalt Mix Plant
When considering an asphalt mix plant, firsthand experience is crucial. We’ve gathered customer reviews to help you decide. These reviews highlight the performance, reliability, and satisfaction with these machines.
Importances of Asphalt Manufacturing Plant in Road & Bridge Construction
Asphalt mixing plants near me are essential in road and bridge construction for various reasons. They form the core of asphalt paving, significantly influencing the quality, productivity, and overall success of construction projects. The following points highlight the importance of hot mix plant:
- Producing key materials: Hot mix asphalt plants for sale provide essential asphalt concrete for road and bridge construction.
- Ensuring quality: Asphalt mixing machine controls ratios to ensure concrete quality and strengthen road durability.
- Improve efficiency: Modern tar plant for sale can swiftly produce ample concrete, aiding in timely project completion and cost reduction.
- Environmental protection and energy saving: Adopting advanced technology lowers energy use and emissions, fulfilling environmental protection needs.
- Economic benefits: Producing on-site asphalt cuts costs, boosts construction efficiency, and enhances economic benefits.
In short, tar plant for sale plays an indispensable role in road and bridge construction. Actually, it directly affects the quality, project progress and cost-effectiveness of roads and bridges.
What Is the Use of Asphalt Mixing Plant?
Want to know what is the purpose of asphalt mixing plant? Asphalt plant for sale is mainly used to produce asphalt mixture. Its application areas include:
| Road Construction | to produce asphalt mixtures for paving roads, motorways, airport runways and other types of pavements. |
| Infrastructure Construction | pavement materials for concrete pavement, cement pavement, bridges, tunnels and other infrastructure projects. |
| Road Maintenance | used to repair, reinforce and maintain the asphalt surface layer of the existing road, to extend the service life of the road surface. |
| Industrial Use | asphalt mixtures can also be used for road surfacing in certain industrial places, such as factories and logistics centres. |
| Ground Cover | In car parks, open-air stadiums, etc., asphalt mixtures can also be used for ground cover to provide a level surface for driving. |
Difference Between Asphalt Batch Mix Plant and Drum Mix Plant
Understanding the differences between an asphalt batch mix plant and an asphalt drum mix plant is crucial for choosing the right equipment. Different projects and environments may require different asphalt plants. Here are the main differences in mixing process, production capacity, flexibility, cost, maintenance, and applications between the two types. Let’s see the asphalt batch plant vs drum plant.
Mixing Process
Batch Type: Produces asphalt in separate batches.
Drum Type: Produces asphalt continuously in a single drum.
Production Capacity
Batch Type: Suitable for smaller projects with varied mix designs.
Drum Type: Ideal for large projects needing high production rates.
Flexibility
Batch Type: Offers more control and flexibility over mix designs.
Drum Type: Less flexible but highly efficient for uniform mixes.
Cost
Batch Type: Higher initial cost due to complex machinery.
Drum Type: Lower initial cost, making it cost-effective for large projects.
Maintenance
Batch Type: Requires more frequent and complicated maintenance.
Drum Type: Easier and less frequent maintenance due to simpler design.
Applications
Batch Type: Best for urban areas and projects needing different mix types.
Drum Type: Suited for highway construction and large-scale paving.
How to Choose the Right Asphalt Plant
Choosing the reliable asphalt plant is crucial for the success of your project. Here are some key factors to help you make an informed decision. Let’s see how to choose the right asphalt mixing plant together!
Production Capacity
First, determine the amount of asphalt your project requires. The asphalt batch mixing plant’s capacity should match your project’s needs to avoid overproduction or shortfalls. Larger projects typically need higher-capacity plants, while smaller projects can use lower-capacity equipment.
Type of Asphalt Plant
Choose the type of asphalt plant sale based on your project requirements. The main types are batch mix plants and drum mix plants. Batch mix plants are suitable for projects needing high precision and varied mix designs. Drum mix plants are ideal for large-scale, continuous production.
Portability
Consider the mobility of the asphalt mixing machine. If your project involves multiple locations, a portable asphalt plant would be more convenient. Portable plants are easy to dismantle and reassemble, making them perfect for temporary projects.
Quality of Mix
Ensure the plant can produce high-quality asphalt that meets your project specifications. Modern hot mix plants usually have advanced control systems to improve the accuracy and consistency of the mix.
Evaluate Asphalt plant Cost
Evaluate both the initial purchase cost and the operational and maintenance expenses of the asphalt mixing plant. While high-end equipment may require a larger initial investment, it can save asphalt plant costs in the long run through efficient operation and low maintenance.
Environmental Considerations
Make sure the asphalt mix plant near me complies with environmental regulations. Choose hot selling asphalt plant that features emission reduction and energy-saving capabilities. This not only mitigates environmental impact but can also reduce operating costs.
Supplier Reputation
Select a reputable supplier known for reliable equipment and excellent customer service. Check user reviews and testimonials. If needed, ask the supplier for references from previous clients.
By considering these factors, you can choose the right asphalt plant that meets your project’s needs and ensures smooth asphalt plant operation.
How to Start an Asphalt Plant Business
With growing demand due to urbanization and infrastructure projects, there’s a good market for start an asphalt plant business. To succeed, you’ll need to do market research, create a business plan, secure funding, and manage operations well. From finding a location and buying equipment to hiring staff and marketing your products, each step is important. This guide will help you get started and run an asphalt plant effectively. Learn how to start an asphalt plant business in the following.
Research and Plan
Market Demand: Study the demand for asphalt in your area.
Competition: Check out your competitors.
Business Plan: Write a plan covering goals, costs, and revenue projections.
Secure Funding
Estimate Costs: Calculate startup and operational expenses.
Funding Sources: Look for loans or investors.
Choose a Location
Accessibility: Ensure easy access for deliveries and distributions.
Zoning Laws: Confirm the land is zoned for industrial use.
Buy Equipment
Type of Ashplant Plant: Decide between batch mix and drum mix plants.
Suppliers: Find reliable suppliers for equipment and materials.
Obtain Permits and Licenses
Environmental Permits: Get necessary environmental approvals.
Business License: Register your business and obtain a license.
Hire Staff
Skilled Workers: Hire experienced operators and technicians.
Training: Provide training for safety and efficiency.
Set Up Operations
Install Equipment: Set up and test your reliable asphalt plant for sale.
Standard Procedures: Implement processes for production and quality control.
Marketing and Sales
Branding: Develop a brand and marketing strategy.
Networking: Build relationships with potential clients like contractors and local governments.
Monitor and Improve
Track Performance: Keep an eye on production and sales.
Customer Feedback: Use feedback to improve your services.
Starting an asphalt plant business for sale takes planning, investment, and effort, but it can be rewarding if done right.
What Are the Components of Asphalt Mixing Plant
Asphalt mixing plant is a key equipment used to produce asphalt concrete, and its important asphalt plant components include cold aggregate supply system, drum dryer, coal burner or other fuel burning equipment, dust collector, hot aggregate elevator, vibrating screen, filler supply system, weighing and mixing system, and asphalt storage and supply system.
Why You Should Learn the Components of Asphalt Mixing Plant
For the road and bridge construction industry, it is especially important to understand the asphalt mixing plant components. In-depth understanding parts asphalt mixing plant aids road and bridge construction teams in utilizing tarmac asphalt plants effectively. Then you can know what is an asphalt plant comprehensively.
Ensure the Quality of Roads and Bridges
Asphalt concrete is a key construction material for pavements and bridges, directly impacting project durability and safety. The uniformity and proportioning accuracy of concrete depends on the coordinated operation of all parts plant asphalt.
Improve Construction Efficiency
Optimizing equipment and operations can speed up asphalt concrete production and reduce construction time. Therefore, it thus reduces the construction cost and improving the project schedule control.
Meet Project Requirements
Different road and bridge projects have different asphalt concrete requirements, such as durability and compressive strength. Knowing the mixing plant parts helps tailor production to project requirements, ensuring design standards and specifications are upheld.
Meet Environmental Requirements
Asphalt concrete production process involves energy consumption and emissions. Knowing equipment’s environmental traits aids in forming sustainable strategies to lessen environmental impact.
Comprehensive knowledge of asphalt mixing plant components enhances construction efficiency, quality, project compliance, environmental standards, and industry leadership. Here is the asphalt mixing plant layout in the following.
How to Install An Asphalt Mixing Plant
Before installing an asphalt mixing plant, it’s crucial to follow the correct steps to ensure a smooth process. This guide will cover key points you need to pay attention to, from site preparation to final production. Each step is important to ensure the asphalt plant machine runs safely and efficiently.
Site Preparation
Choose a flat, solid ground. Ensure there is enough space around the site for equipment placement and operation.
Foundation Construction
Build the foundation according to the drawings provided by the equipment manufacturer. The foundation should support the weight and vibration of the equipment.
Equipment Transport and Unloading
Ensure the transportation tool is suitable for the size and weight of the best asphalt plant. Be careful when unloading to avoid damaging the equipment.
Main Unit Installation
Place the main unit on the foundation. Use a level to adjust it, ensuring stability.
Auxiliary Equipment Installation
Install auxiliary equipment in sequence, such as hot aggregate bins, cold aggregate bins, and burners. Each component must be securely connected.
Electrical Connections
Follow the electrical schematics to connect wires and the control system. Ensure all connections are secure to prevent short circuits or power failures.
Pipeline and Duct Connections
Connect various pipelines and ducts. Ensure they are sealed to prevent leaks.
Commissioning and Testing
After installation, perform equipment commissioning. Ensure all systems operate normally without abnormal noise or vibration.
During the installation process, prioritize safety and strictly follow the operating procedures.
How to Perform a Running Test on Asphalt Plants After Setup
Once your asphalt batching plant is set up, it’s crucial to perform a trial run to ensure everything works correctly. This helps catch any issues early and ensures smooth operation. Here are six essential steps about how to perform a trial run on asphalt batching plants after set up to follow.
Initial Inspection
Check all components, connections, and safety features to ensure they are secure and in proper condition.
Power Up
Turn on the main power and control systems, ensuring they initialize without issues.
Dry Run
Operate the plant mix asphalt without materials to verify that all mechanical parts and motors function correctly.
Cold Run
Introduce aggregates into the system to check the feeding, drying, and conveying processes.
Hot Run
Add asphalt and run the mixing process, monitoring temperatures and consistency of the final product.
Final Checks
Conduct a final inspection and document the trial run findings to ensure the plant asphalt is ready for regular operation.
By following these steps, you can ensure your asphalt batching plant is correctly set up and ready for efficient production.
What is the Asphalt Mixing Plant Working Principle
How does an asphalt plant work? Asphalt mixing plants play a vital role in road and bridge construction. To better understand the function of an asphalt mixing plant for sale, it is important to know how it works. The following is a brief overview of how an asphalt plant works.
Cold Aggregate Handling
cold aggregate such as stone and sand is fed into the dryer through a conveying system.
Drying and Heating
In the dryer, the cold aggregate is heated and dried to reduce the moisture content.
Asphalt Treatment
The asphalt is heated to a suitable temperature by means of a supply system.
Mixing
The hot aggregate and asphalt are mixed together and stirred to ensure homogeneity.
Screening and Dusting
The mixed asphalt concrete may need to be screened and dust removal equipment used to remove dust.
Finished Product Output
The final asphalt concrete is delivered to the construction site for use.
Together, these steps ensure the quality and performance of asphalt concrete for road and bridge construction. See the asphalt plant 3d model here and the asphalt plant youtube video.
How to Carry Out Daily Repair and Maintenance of Asphalt Plant
An asphalt mixing plant is a large machinery and equipment that requires frequent maintenance and servicing to ensure its normal operation and extend its service life. Therefore, it’s essential to know common problems and solutions of asphalt mixing stations. The following are recommendations for the daily maintenance and servicing of the asphalt mixing plant.
- Regularly check and replace oil and grease for optimal lubrication, minimizing friction and wear.
- Replace worn parts like screen and nozzle in the asphalt mixer plant for proper operation.
- Regularly clean debris like asphalt, sand, and other materials in the asphalt plant near me to prevent equipment damage.
- Inspect and tighten the transmission system components of the asphalt mixing plant to maintain normal operation.
- Clean and check the heating system of the small asphalt mix plant for sale to make sure it works properly.
- Regularly inspect and maintain the asphalt mixing plant’s electrical system to ensure normal operation and prevent failures.
- Perform thorough maintenance on the asphalt mixing plant, including replacing worn parts and cleaning to ensure long-term optimal performance.
The above are suggestions for daily repair and maintenance of asphalt mixing plant. Specific repair and maintenance should be adjusted according to the equipment type and usage condition. Meanwhile, for some more complicated maintenance work, it is recommended to be operated by professional technicians in order to avoid unnecessary damage and safety accidents.
Why Do Asphalt Plants Have Multiple Silos to Store Asphalt?
Asphalt plants have multiple silos to store asphalt for several important reasons:
- Increased Capacity: More silos mean more storage space for asphalt, meeting high demand.
- Diverse Mixes: Different projects require different asphalt types. Multiple silos allow storage of various mixtures.
- Operational Efficiency: Multiple silos enable continuous production. One silo can be filled while another is emptied.
- Temperature Control: Different asphalt types need different temperatures. Multiple silos help maintain these conditions.
- Quick Loading: Multiple silos can load several trucks at once, speeding up delivery times.
- Quality Assurance: Separate silos prevent contamination, ensuring high-quality asphalt.
- Reliability: If one silo has an issue, others can still function, keeping production steady.
These advantages make asphalt plants more efficient and reliable, benefiting both the asphalt plant equipment and its customers.
What Are the Features Of AIMIX Asphalt Mixing Plant China?
The AIMIX tarmac plant for sale has several outstanding features, including:
- 1. Modular cold aggregate supply system to ensure feed efficiency and reliability.
- 2. High-efficiency fuel heating and drying system to optimize energy utilization efficiency and increase productivity.
- 3. High-strength plate chain bucket elevation system with zero-decibel silent reversing device for safer and more convenient operation.
- 4. Screening system based on strict experiments to ensure the quality and consistency of asphalt mixture.
- 5. High-precision and stable weighing system ensures accurate control of each batching.
- 6. Uniform and efficient large-circulation solid boiling system to enhance mixing effect and production efficiency.
- 7. Adjustable dust particle size, equipped with high pressure pulse bag dust removal system, with remarkable environmental protection effect.
- 8. New and old powder hopper with vertical modularity. Various conveying modes for flexible response to diverse needs.
- 9. Install modular asphalt supply system for faster equipment deployment.
- 10. Intermittent asphalt concrete plant finished product silo with low failure rate and excellent thermal insulation effect.
- 11. The different types of asphalt mixing plants use a top international air compressor and German FESTO components for stability and reliability.
- 12. The PC + PLC control system, with independent rights, boosts production management and user experience efficiency.
With its advanced technology configuration and high performance features, AIMIX asphalt mixing plant amp is suitable for all kinds of road construction and maintenance projects. At the same time, the batch type asphalt plant excels in energy saving and environmental protection, as well as ease of operation.
Frequently Asked Questions About Plant Mix Asphalt
When considering a asphalt production plant, customers often have additional questions and considerations. We have collected some frequently asked questions about asphalt batching plant for sale from our customers. The following are detailed answers to some common questions that will help you make an informed decision.
Technical Performance and Quality Assurance
Cost Effectiveness and Return on Investment
Environmental and Energy-Saving Features
How to Ensure the Quality of Asphalt Mixture?
The quality of asphalt mix is directly related to the durability and construction quality of the road. Our asphalt concrete mixing plants are equipped with advanced automated control systems and precise batching technology to achieve uniformity and stability of the mix. We strictly follow international standards and quality management systems to ensure that each batch of asphalt mix meets our customers’ requirements.
How Reliable and Durable Is the Asphalt Plant?
Reliability is a crucial consideration when choosing an asphalt mixing plant. Our large or mini asphalt plant is rigorously engineered and tested for durability and long-term stability. In addition, we offer comprehensive after-sales service and regular maintenance programs to ensure that the equipment remains efficient throughout its lifecycle.
What Is the Return on Investment of an Asphalt Mixing Plant?
The return on investment of an asphalt production plant depends on a number of factors, including the price for asphalt mixing plant, operating costs, productivity, and the size and duration of the project. AIMIX asphalt plant helps our customers maximize their return on investment by increasing productivity and reducing energy consumption and maintenance costs. We can provide you with a detailed cost-benefit analysis to help you understand the real contribution of your equipment to the project economy.
How Can I Reduce Costs While Maintaining Quality?
Our asphalt mixing equipment can reduce the cost of producing asphalt mixtures through optimized design and advanced production technology. At the same time, we provide energy-saving equipment and efficiency-oriented operation processes to help customers reduce long-term operation costs while ensuring product quality. Through rational equipment selection and use, you can improve cost-effectiveness without sacrificing quality.
How Does the Asphalt Mixing Plant Meet the Environmental Protection Requirements?
With the increasingly stringent environmental regulations, our asphalt mixing plant machinery adopts advanced environmental technology and equipment, such as closed production process, dust collection system and exhaust gas treatment device, to effectively control emissions and reduce environmental pollution. We contribute to providing our customers with solutions that meet the latest environmental standards and add green value to your construction projects.
How Energy Efficient Is the Asphalt Mixing Plant?
Energy saving is one of our important considerations when designing an asphalt mixing plant. We use advanced heat recovery technology and optimized energy efficiency design to maximize the use of energy and reduce operating costs through energy-saving measures. Our plants not only improve productivity, but also save our customers important energy expenses.
More Asphalt Plant Cases Globally
Videos
Around the world, AIMIX asphalt plants are not only satisfying customers, but also providing reliable solutions for road construction projects. Take a look at these asphalt plant videos to learn more about how AIMIX asphalt plant models support and safeguard construction projects around the world. See the youtube asphalt plant in the following.
Stationary Batch Type Asphalt Plant
Drum Mix Asphalt Plant
Mobile Asphalt Plant
80 tons In The Philippines
Location: Luzon, Philippines
Project: Road Expansion and Rehabilitation Project
Utilizer: Local construction company
Capacity: 80 tons/hour
Fuel: Heavy oil/natural gas
Control System: Fully automated PLC control
Drying Drum: High efficiency drying drum
Burner: Energy saving and environmentally friendly burner
60 tons in Uzbekistan
Project Type: Urban Road Construction
Project Size: Medium to Large
Capacity: 60 tons/hour
Mixing Type: Continuous Mixing
Fuel Type: Heavy Oil/Diesel/Natural Gas
Control System: PLC automatic control system
Characteristics: Energy efficient, environmentally friendly configuration, stable and reliable production performance
80 tons in Indonesia
Location: Medan, Indonesia
Model: ALQ-80
Client: PT. Karya Tumbuh Mulia
Application: Road construction
Capacity: 80 tons/hour
Mixing capacity: 1200kg/batch
Burner: Oil burner (gas burner optional)
Control system: Fully automatic PLC control system
Dedusting system: Multi-stage dedusting, in line with environmental requirements
80 tons In Russia
Project: Guatemala National Highway Project
Location: Russia
Asphalt plant model: ALQ 80
Application: Urban road construction
Capacity: 80 tons/hour
Project type: Major road reconstruction project in Russia
Project requirements: High-quality, high-volume asphalt mixtures are needed for road expansion and maintenance.
40 tons in Bosnia and Herzegovina
Project type: Urban road construction and maintenance
Location: Sarajevo, Bosnia and Herzegovina
Project scope: Small and medium-sized road repair and maintenance works
Capacity: 40 tons/hour
Fuel: Diesel, Heavy Oil, Coal
Cold bins: 4
Drying drum: Diameter 1.2m, Length 5.2m
Mixing time: 45 seconds
120 tons in Guatemala
Project: Guatemala National Highway Project
Location: Guatemala City to Southern Ports
Capacity: 120 tons per hour
Mixing type: Continuous drum mixing
Fuel: Oil or gas
Temperature Control: Precision temperature control system
120 tons in Guatemala
Project: Guatemala National Highway Project
Location: Bangkok, Thailand
Project Type: Urban Road Maintenance
Project Size: Medium
Blending capacity: 60 tons/hour
Fuel Type: Light oil, heavy oil or natural gas
Asphalt storage: Integrated asphalt tanks to provide a steady supply of asphalt
80 tons in Malaysia
Project: Guatemala National Highway Project
Project Location: Kuala Lumpur, Malaysia
Model: ALYQ-80
Capacity: 80 tons/hour
Application Scenario: Used for various road construction and maintenance projects in Malaysia.
AIMIX Service
AIMIX is committed to providing high quality China asphalt mixing plants and related equipment to our customers around the world, and winning their trust and support with excellent service experience. The following are the main services we provide:
Equipment selection and customization
Installation and Commissioning Services
After-Sales Service and Support
Market Coverage and Global Supply
Customer Needs Analysis
Our professional team will conduct in-depth communication and analysis with customers to understand the specific requirements and technical needs of the project, in order to ensure that the most suitable asphalt mixing plant equipment is recommended for customers. Here are some key considerations for selecting an asphalt plant equipment.
Customized Design
We provide customized design services for specific customer needs, including equipment specifications, configuration options and functional optimization to best meet customer project requirements.
Installation Planning and Coordination
Our professional and technical team will work closely with the customer to develop a detailed installation plan and provide on-site coordination and support to ensure that the asphalt plant installation is smooth and meets the expected operating requirements.
Commissioning And Start-Up
After the installation is completed, we will carry out the equipment commissioning and start-up process to ensure that all systems and functions operate normally, while providing customers with the necessary operational guidance and training.
Regular Maintenance and Overhaul
AIMIX provides regular maintenance services, including regular inspection, maintenance and servicing of the equipment to ensure long-term stable operation and maximize the service life of top 3 best selling asphalt plants in the world. And AIMIX will provide our customers related asphalt mixing plant pdf if needed.
Technical Support and Training
Our technical support team is always ready to provide remote and on-site support for customers to solve technical problems in the operation of the equipment, and provide operation training and technical guidance for customers to help them make better use of the equipment and optimize the production process.
Global Market Service
AIMIX’s service covers all over the world. Through our stable supply chain and efficient logistics network, we ensure timely delivery and service response, and provide customers with consistent and high standard service experience globally.
In Conclusion
Don’t hesitate to give us an inquiry and get more detailed information for asphalt production plant. AIMIX, as a leading China asphalt plant supplier, will give you best asphalt mixing plant! Our salesman will give you the most professional advice, then you won’t pay a lot of asphalt mixing plant cost. Want to buy asphalt mixing plant amp? We promise we will give you the most competitive price and the most thoughtful service.
