Asphalt mixing plant is designed to mix aggregates, asphalt binder, and filler materials in the right proportions to produce asphalt mixtures of various types and grades.
The application of an asphalt batch mixing plant is primarily in road construction and maintenance projects.
As for how to meet the requirements of highway construction, classified highway construction, urban road construction, parking lots, airport construction and port construction, etc, you can freely contact us, our technicians will give you professional analysis. And in this page, we will show you some hot asphalt mixing plants for our regular use for your reference.
Firstly, let’s look at a few different countries using AIMIX asphalt mixing machine.
And there are dazzling asphalt mixing plant manufacturers on the market. And as for our company, we have been engaged in innovation and the creation of our machines for years. With a long history and rich experience in production and export, we have redesigned our products and optimized their performance, so we are confident that our asphalt mixing plant for sale can satisfy you greatly. So on this page, I will give you a detailed introduction to our asphalt concrete mixing plant.
At firstly, let’s learn about how many types of asphalt mixing plants we can supply. So that you will know which type you need.
Types Of Asphalt Mixing Plants
Stationary Type Asphalt Mixing Plant AMP – ALQ Series – Large-Scale Projects
ALQ series batch asphalt mixing plants are stationary type: https://aimixgroup.com/lb-series-stationary-asphalt-mixing-plant/. This type of asphalt mix plant is set up at a fixed location and remains in place for an extended period. It is designed to produce large quantities of asphalt mix consistently and efficiently. And they are suitable for large-scale projects and continuous production, especially for highway construction, airport runway, large-scale infrastructure projects, municipal roadworks, etc.
Specifications Of ALQ Series
|Cold Aggregate Feeding System|
|Collect Belt Capacity||60t/h||80t/h||100t/h||120t/h||140t/h||200t/h||220t/h||280t/h||360t/h|
|Vibrating Screen (Layer)||4 layer||4 layer||4 layer||4 layer||4 layer||5 layer||5 layer||5 layer||6 layer|
|Aggregate Metering hopper||500kg||800kg||1000kg||1300kg||1500kg||2000kg||2500kg||3000kg||4000kg|
|Mineral Flour Metering hopper||120kg||150kg||200kg||200kg||300kg||300kg||320kg||600kg||700kg|
|Bitumen Metering hopper||100kg||120kg||150kg||150kg||250kg||250kg||250kg||480kg||500kg|
Mobile amp asphalt mixing plant – ALYQ Series – Quick Assemble And Disassemble
Mobile asphalt mixing plants are compact and portable asphalt equipment designed to produce asphalt mixture on-site, offering flexibility and convenience for construction projects.
The biggest mobile asphalt mixing plant advantage is that it can be assembled and disassembled freely. Moreover, once disassembled, it can be reused. The period for disassemble and re-assemble it nearly about 5 days.
Mobile asphalt mixing plant types
Specifications Of ALYQ Series
|Cold Aggregate Feeding System|
|Collect Belt Capacity||80t/h||100t/h||120t/h||140t/h||180t/h|
|Vibrating Screen (Layer)||4 layer||4 layer||4 layer||4 layer||5 layer|
|Aggregate Metering hopper||800kg||1000kg||1300kg||1500kg||2000kg|
|Mineral Flour Metering hopper||150kg||200kg||200kg||300kg||300kg|
|Bitumen Metering hopper||120kg||150kg||150kg||250kg||250kg|
The stock bin and mixing pot of the asphalt mix plant for sale have tires and they can move with the transfer of construction site, and it is more suitable for county and country highway and low grade highway.
AYLQ100 Mobile Asphalt Batch Plant In Kazakhstan
Simple Batch Type Asphalt Plant – ALYJ Series – Compact
This kind of asphalt mixing plant equipment is on the several trailers, our technicians will assemble them in the construction site. This type of simple type asphalt mixing equipment has characteristics of simple design, convenient maintenance, and low cost. The ALYJ series asphalt mixing plant China is more suitable for small and medium-sized road construction projects that require frequent site relocation, such as roads, bridges and other infrastructure or road repair.
Simple type asphalt mixing plant capacity
Specifications Of ALYJ Series
|Cold Aggregate Feeding System||3m³×3||3m³×3||3m³×3||5m³×3||5m³×3||5m³×3||5m³×4|
|Finihsed Asphalt Storage Bin||2t||5t||5t||9t||9t||9t||20t|
|Fuel Consumption||Fuel Oil||5-7.5kg/t|
|Option||Water Dust Filter、Bag Dust Filter、Contol Room、Asphalt Heat Tank、Mineral Flour Tank|
ALYJ60 drum type asphalt mixing plant was installed in the Philippines
- Project: Road repair
- Date: 2019
- Location: Philippines
- Customer Feedback: The plant can totally satisfy his medium road construction items
How Much Is Asphalt Mixing Plant
As for the price, I believe it is an important factor of investing in asphalt mixing plant that all customers are very concerned about. However, since the price of asphalt mixing plant is a company secret and the price is affected by many factors, we can’t show you the price directly. However, we will show you the price range of our exported asphalt mixing plants below for your reference.
- ALQ40-ALQ80: 220,000-370,000
- ALQ100-ALQ160: 420,000-560,000
- ALQ200-ALQ320: 710,000-1220,000
- ALYQ60-ALYQ100: 270,000-380,000
- ALYQ120-ALYQ160: 440,000-600,000
- ALT20-ALT60: 60,000-150,000
- ALT80-ALT100: 210,000 – 250,000
- ALYJ10-ALYJ30: 50000-100,000
- ALYJ40-ALYJ80: 130,000-200,000
Besides, as a senior buyer, the asphalt mixer plant price is not really the most important thing. What you should be most concerned about is the cost of investing in an asphalt mixing plant, because the asphalt mixing plant cost includes not only the cost of investing in an asphalt mixing plant, but also the cost of many other things, such as shipping, duties, installation, insurance, and the cost of replacement parts that may be incurred, as well as the cost of maintenance. Next, let’s take a closer look at how to minimize these costs.
How To Minimize The Asphalt Plant Cost
Determine your specific requirements
Assess your project needs and determine the necessary capacity and features of the asphalt mixing plant. Avoid oversizing the plant, as it can lead to unnecessary costs. Choose a plant size that matches your project scale to optimize investment.
Opt for a cost-effective plant type
There are different types of asphalt mixing plants available, such as stationary, mobile, and portable asphalt mixing plants. Evaluate your project requirements and select the most cost-effective option. Mobile asphalt plants, for example, offer lower initial investment costs compared to stationary plants.
Consider used or refurbished equipment
Instead of purchasing a brand-new asphalt mixing plant, explore the option of buying used or refurbished equipment. This can significantly reduce the investment cost while still ensuring reliable performance. Ensure that the used equipment is in good condition and meets your project requirements.
Evaluate financing options
Research various financing options available for acquiring an asphalt mixing plant. Explore options such as equipment leasing, loans, or rental agreements. Assess the terms, interest rates, and repayment options to find the most suitable and cost-effective financing solution.
Compare quotes from multiple suppliers
Obtain quotes from different asphalt mixing plant manufacturers or suppliers. Compare the prices, features, and after-sales services offered by each supplier. This will help you identify the most competitive and cost-effective option.
Optimize energy efficiency
Look for asphalt mixing plants that incorporate energy-efficient technologies. These can include advanced burner systems, heat recovery systems, and insulation features. By reducing energy consumption, you can lower operating costs and minimize long-term investment.
Consider long-term maintenance and operating costs
Apart from the initial investment, consider the long-term maintenance and operating costs of the asphalt mixing plant. Evaluate the availability and cost of spare parts, the ease of maintenance, and the overall durability and reliability of the equipment. Choosing a plant with lower maintenance requirements can lead to cost savings in the long run.
Explore shared or rental options
If your project is relatively small or short-term, consider shared or rental options for an asphalt mixing plant. Sharing the equipment with other contractors or renting it for the duration of your project can help minimize upfront investment costs.
Proper planning and scheduling
Efficient project planning and scheduling can help optimize the use of the asphalt mixing plant, reducing idle time and maximizing productivity. This, in turn, can help minimize overall investment by completing the project within the planned timeframe.
By implementing these strategies, you can minimize the investment required for an asphalt mixing plant while still ensuring its effectiveness and efficiency in meeting your project needs.
Working Principle Of Plant Mix Asphalt
The working process of asphalt mixing equipment is the combination of aggregates mixing, mineral powder mixing and asphalt mixing. You can find more details below.
- 1. Aggregates conveying. Cold aggregate supply system is to store all kinds of raw materials. At first, send the broke stones to the drying system through the tilted belt feeding conveyor, and after the drying and heating, the aggregates will be sent to the screening system through the hot aggregate elevator, and in the vibrating screen, according to the grain diameter, different aggregates will enter the hot aggregates storage bin, and then send the aggregates to the aggregates weighing system, after the weighing, send them to the mixing cylinder. This is the process of conveying aggregates;
- 2. Mineral powder conveying. During the aggregates conveying, there is a drying process, and this process will produce some dusts, so these dusts will be collected by the dust collecting system and then enter into the recycling powder storehouse, at the same time, new mineral powder will be sent to the mineral powder bin, so mix them up and send them to the mineral powder weighing system and after the weighing, discharge the mineral powder into the mixing cylinder. And this is the process of mineral powder conveying;
- 3. Asphalt conveying. Pour the asphalt into asphalt tank by the asphalt pump, by the way, asphalt tank plays an important role in keeping warm and heating. And then, send the asphalt to the asphalt weighing system and after the weighing, discharge the proportioned asphalt into the mixing cylinder. This is the process of asphalt conveying.
After those processes above finished, begin to mix them together in the mixing cylinder according to the designated time. And after finish mixing, discharge the asphalt mixture into the finished product storage bin. Finally, send the asphalt mixture to the construction site by the heated bitumen tanker.
Basic Components Of Asphalt Mixer Plant
- 1. Cold aggregate supply system;
- 2. Burning system;
- 3. Hoisting system;
- 4. Screening system;
- 5. Weighing system;
- 6. Mixing system;
- 7. Dust collecting system;
- 8. Filler supply system;
- 9. Asphalt supply system;
- 10. Pneumatic control system;
- 11. Electric control system.
And tilted belt feeding conveyor and finished product storage bin haven’t been labeled in this figure. But they also belong to the components of the asphalt mixing plant (amp).
Compositions of batch type asphalt mixing plant
Components of drum mix plant
Features Of China Asphalt Mixing Plant
- 1. Modular cold aggregate supply system;
- 2. Fuel-efficient heating and drying system;
- 3. High strength plate chain bucket type hoisting system with zero decibel mute reverse device;
- 4. Screening system is on the basis of strict experiment;
- 5. Weighing system with high accuracy and good stability;
- 6. Even and high effective large circulation solid boiling system;
- 7. The dust particle size is adjustable and has high pressure pulse cloth dust-collecting system;
- 8. Vertical up and down modular new and old powder hopper, powder supply system has various powder conveying patterns;
- 9. Fast installation of modular asphalt supply system;
- 10. Finished product storage bin of batch asphalt plant is with the characteristics of low rate of fault and good insulating effect;
- 11. Adopt international famous brand air compressor with large air volume and air control system with Germany FESTO pneumatic elements of high quality;
- 12. PC + PLC control system with independent intellectual property rights and easy operation.
Watch asphalt mixing plant Youtube
Other Information About Asphalt Manufacturing Plant
The capacity of the machine is from 8t per hour to 320t per hour and its main raw materials are asphalt, stone, sand, ashes and mineral powder, the main fuels are coal, oil and natural gas.
In addition, there are two ways to collect dust. One is wet dust collection, another is cloth dust-collecting, the former is cost-saving and the latter is environmentally friendly.
Don’t hesitate to give us an inquiry and get more detailed information for asphalt production plant. We will give you best asphalt mixing plant! Our salesman will give you the most professional advice on how to choose asphalt mixing plant, they will customize best one for you, you won’t pay a lot of asphalt mixing plant cost. What’s more, we have many cost-effective concrete batching plants, such as, mobile concrete batch plant, wet concrete plant, stationary concrete batching plant, etc, they are mostly related to the asphalt mixing plant. We promise we will give you the most competitive price and the most thoughtful service.