Stone crushing plants are industrial equipment designed to crush and process large rocks and stones for various applications. These plants are integral to various industries, especially construction, mining, and infrastructure development. They transform raw materials into aggregates used in concrete production, road construction, and other applications.
- Application: Quarry / Mining Ore / Construction Project
- Capacity: 0-100 / 100-200/ 200-300/ 300-500/ 500-700/ 700-1000 TPH
- Output Sizes: 0-5/ 5-10/ 10-20/ 20-40 mm, etc. Customized Output Size
Different Types of Stone Crusher Plants
Stone crusher plants come in different types. Understanding the different types of stone crushers is crucial for optimizing construction and mining operations. Each type of plant is designed for specific tasks, catering to various requirements in terms of size, output, and material type.
In terms of mobility, we can divide it into stationary and mobile crushing plant. Here are detailed introduction of them.
Hottest Wheeled 4 in 1 Mobile Crusher Plants – Under 100tph
- Integrated System: It combines a vibrating feeder, jaw crusher, cone crusher, and vibrating screen.
- High Versatility: Ideal for different aggregate supply businesses, including road and construction projects.
- Multiple Aggregate Sizes: Produces various aggregate sizes: 0-5mm, 5-10mm, 10-20mm, and 20-40mm.
The 4-in-1 mobile stone crusher unit is an innovative solution designed for various aggregate production needs, particularly suited for projects with a production capacity of less than 100 TPH. The portable stone crusher for sale has combined several essential components for efficient operation. It is mainly applied for road projects and construction projects as follows:
Applications:
- Road Projects: It efficiently produces high-quality aggregates that are essential for various aspects of road construction and maintenance, ensuring durability and longevity while enhancing the overall performance of the road infrastructure.
- Construction Projects: The portable stone crusher machine for sale supplies a wide range of necessary materials vital for building robust foundations, facilitating concrete production, and enhancing landscaping efforts, all of which contribute to the structural integrity and aesthetic appeal of construction projects.
| 4 in 1 Mobile Crusher Plant - Wheeled Chassis Type | ||||
|---|---|---|---|---|
| Model | APY4-46J2512J-S3 | APY4-46J900C-S3 | APY4-57J110C-S3 | APY4-69J132C-S3 |
| Productivity（t/h） | 30 | 50 | 80 | 100-120 |
| Vibrating Feeder | ||||
| Model | APG-0824Z | APG-0824Z | APG-0930Z | APG-9538Z |
| Primary Stone Crusher | ||||
| Model | APJ-4060E | APJ-4060E | APJ-5075E | APJ-6090E |
| Type | Jaw crusher | Jaw crusher | Jaw crusher | Jaw crusher |
| Secondary Stone Crusher | ||||
| Type | Jaw crusher | Cone crusher | Cone crusher | Cone crusher |
| Model | APJ-2512X | APC-900Y | APC-110C | APC-132C |
| Vibrating Screen | ||||
| Model | APS-1548Y3 | APS-1548Y3 | APS-1848Y3 | APS-1848Y3 |
| Belt Conveyor | ||||
| Vehicle mounted belt conveyor | Yes | Yes | Yes | Yes |
Stationary Crusher Plants – 50 ~ 1000 t/h Capacity
Stationary crusher plants are fixed-location equipment designed for long-term, high-volume crushing operations. It can ensure a consistent supply of aggregate for large-scale projects. The crushing plants are ideal for mining operations and large construction sites where space and mobility are not primary concerns.
As we all know, the crushing plants is formed through combining different crusher machine types, such as a jaw crusher for primary crushing and a cone or impact stone crusher sand for secondary/tertiary processing. The combined crusher plants can make your crushing works efficiently on-site.
Tracked Stone Crusher Machine – Under 400tph
AIMIX Group also have manufactured crawler-type mobile stone crushing machine. The mobile or portable stone crusher plants, mounted on crawler chassis, are easy to maneuver and relocate across rough terrain. They are designed for easy transportation and on-site setup. Generally, the crawler crusher stone for sale is suitable for applications where the crushing location needs to be changed frequently, especially for demolition projects.
Nowadays, with the rapid development of manufacturing technology, the track crusher also have won clients’ favouriate. With its outstanding features of mobility and efficiency, it can work at ease under complex conditions. Let’s check its advantages below.
Crawler Mobile Stone Crushing Plant has Features of High Flexibility
The crawler stone crusher plants use a tracked rail system that allows them to move quickly and flexibly to different work sites. Its mobility allows it to quickly adapt to a variety of terrains and environmental conditions, including urban centers, construction sites and remote areas.
Compared with stationary-type stone crushing plants, it is more convenient as it does not require additional infrastructure or long-distance transportation.
Compared with tire-type mobile crushing plants, it is more capable of moving freely in complex construction environments on site.
The Crusher can Finish the Recycling Efficiently
The tracked mobile stone crushing plant for sale integrates crushing, screening and conveying functions and is able to process construction waste in an integrated manner. It provides high-quality recycled materials by crushing construction waste into reusable materials (e.g. aggregate, sand, etc.) and sorting them. This reduces the need for virgin resources, reduces the volume of construction waste and promotes resource recycling.
Using A Tracked Stone Crusher Plant can Beautify The Environment
In order to meet the requirements of environmental protection, the tracked mobile stone crushing plant China is equipped with advanced dust removal device and noise reduction technology. With an efficient dust removal system, it can effectively control the dust generated during the crushing process and reduce the impact on air quality.
Meanwhile, the adoption of noise reduction technology can reduce the noise level generated during the operation of the stone crusher and screening plant and minimize the disturbance to the surrounding residents and workers.
Owning a Mobile Tracked Stone Crusher Improves Economic Efficiency
Crawler mobile stone crushing plant also has advantages in terms of economic benefits.
First, it can reduce the transportation cost of construction waste. Due to its ability to move quickly to the job site, the shorter transportation distance will save time and fuel costs.
Secondly, it provides an efficient solution for construction waste disposal, saving human resources and operating costs.
Finally, reusing recycled materials generated from construction waste also reduces the purchase cost of new materials, which is economically beneficial in the long run.
To summarize, the tracked mobile stone crusher plant for sale has obvious advantages in terms of flexibility, high efficiency, environmental protection, and economy. This makes it an ideal choice for crushing construction waste and promoting sustainable development.
If you want to buy stone crusher mobile plant for business, rough price of mobile stone crusher plant from $130,000 to $ 900,000 different, you can take it for reference. For more details about the mobile stone crusher machine price, contact us for best offer!
Whether you need a stationary crusher plant of stone or a stone crusher portable, we will customize the most suitable crushing solutions according to the projects. The following are the real cases of AIMIX movable stone crusher and stationary stone crushing plant all over the world. You can check them below.
Exploring Diverse Case Studies of Stone Crushing Plants
AIMIX Group has successfully established a strong presence in the global market, with its crusher plants being sold in over 80 countries, like Malaysia, Indonesia, Philippines, Russia, Mongolia, Tanzania, Honduras, Ecuador, Peru, Colombia, El Salvador, Uzbekistan, etc. Here are a series of case studies showcasing AIMIX stone crusher plants, illustrating the effectiveness of our crushing solutions.
150tph Mobile Stone Crusher Plant For Aggregate Sale Business
- Processing capacity: 150tph
- Output size: 5-10; 10-20mm
- Applications: crushing granite materials for sale of aggregate materials
Configurations: vibrating feeder + mobile jaw crusher + mobile cone stone crusher + vibrating screen+ belt
80tph Crushing Plant For Road Construction
- Processing capacity: 80tph
- Finished Product: 5-10;10-15;15-20mm
- Applications: crushing volcanic rocks for road construction
Configurations: vibration feeder, cone crusher, mobile screener, etc
Crawler Mobile Crusher For Granite Crushing In Malaysia
- Processing capacity: 200tph
- Finished Product: 80-10mm
- Applications: processing granite for road paving
Configurations: vibration feeder, two unints of mobile jaw crushers
600tph Stationary Stone Crushing Plant Processing Cobblestone On-site
- Processing capacity: 600tph
- Finished Product: 0-5-10-20-30mm
- Applications: crushing cobblestone on-site for aggregate for construction industry
Configurations: vibration feeder, jaw crusher, cone crusher, vibrating screen, etc
150tph Crawler Mobile Crushing Plant For Construction Waste Recycling in the Philippines
- Processing capacity: 150tph
- Finished Product: 5-20mm
- Applications: recycling construction waste as the aggregate for concrete production
Configurations: track impact crusher, vibrating screen, etc
The success of customer projects is largely attributed to our customized crushing solutions. These tailored solutions not only meet the unique needs of each client but also enhance operational efficiency and productivity. By addressing specific challenges faced in various industries, our customized solutions ensure optimal performance and results. In the following sections, we will showcase some of our most effective customized crushing solutions.
Customized Crushing Solutions Tailored for Clients’ Specific Needs
Stationary Type Stone Crushing Equipment for Concrete Production
This configuration of 100 tph stone crusher is utilized to crush basalt found in mountainous regions and produce sand and gravel aggregates suitable for ordinary concrete production. This process involves crushing the basalt into smaller sizes, resulting in materials that can be incorporated into concrete mixtures. The produced sand and gravel aggregates serve as essential components in the construction of standard concrete structures.
- Raw materials used:maximum 500mm
- Finished particle size:four kinds of sand between 0-38mm
- Yield demands:100 ton per hour
- Configurations: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-132C-M (medium crushing compound cone crusher) + APC-132C-F (fine crushing compound cone crusher) + APS-2160Y4 (vibrating screen)
- Customer feedback: “I am extremely satisfied with the stone crushing and screening plant project that was carried out by the team. Their expertise in crushing basalt on the mountain and producing high-quality sand and gravel aggregates for ordinary concrete exceeded my expectations. The resulting materials were precisely what we needed for our construction project. The team’s professionalism, attention to detail, and commitment to delivering excellent results were commendable. I highly recommend their services to anyone seeking a reliable and efficient stone crushing solution.”
Mobile type Stone Crushing Plant for Aggregate Production
By crushing hard rocks and mountain rocks sourced from diverse locations, the stone crusher plant generates sand and gravel aggregates that cater to a wide range of building material needs. These aggregates serve as essential components for various construction purposes. The process ensures the production of high-quality materials suitable for use in different building projects. The versatility and reliability of the mobile crusher plant make it an ideal choice for meeting diverse construction material requirements.
- Raw materials used:maximum 600mm
- Finished particle size:sand between 0-24mm
- Yield demands: 200 ton per hour
- Configurations: APG-4211W (vibrating feeder) + APJ-7510E (jaw crusher) + APC-200C (medium crushing compound cone crusher) + APS-2160Y4 (Finished vibrating screen)
- Customer feedback: “I cannot express my satisfaction enough with the solution – 200 tph stone crusher. Their expertise in crushing hard rocks and mountain rocks from different origins to produce exceptional sand and gravel aggregates for a wide range of building materials is truly remarkable.”
60tph Stone Crushing Plant for Recycling Construction Wastes
- Max feeding size: 400mm
- Finished particle size:screen size is 4800*1500mm
- Yield demands: 60 ton per hour
- Main Crusher Configurations: APJ-4060E (jaw crusher) + APF1010V (impact crusher)
- Customer feedback: “This APY4-4610S combined mobile stone crusher crushing plant accomplishes my production needs perfectly, the AIMIX team is very pragmatic and can really consider my budget and requirements, the service is very attentive and timely, highly recommend AIMIX, the crushing solution experts!”
150tph Mobile Sand Making Plant to Make Quartz Sand
The cleint wanted to crush quartz from different origins and then to produce quartz sand as raw material for glass and ceramics.
- Raw materials used:up to 400mm
- Finished product demand:medium and fine sand between 0-3mm
- Crushing capacity:150 ton per hour
- Configurations: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-160C (middle crushing compound cone crusher) + APS-1860Y2 (primary vibrating screen) + APV-9532 (vsi sand making machine) + APW-2816D (sand washing machine)
Besides, all of the above scenarios are aimed at producing the materials needed for construction, but with different raw materials. We also have many other programs for the production of other raw materials, such as the use of granite for the production of concrete, limestone crushing for the production of aggregates, and volcanic rocks for the production of sand.
In addition, we also focus on the development of stone crusher plants for the production of construction waste, which is also very compatible with our stone crusher company’s values, our goal is to “Build A Better World Together”, tracked mobile stone crusher for sale near me can be very good to meet this demand, next let’s explore the application fields of stone crushing plants in details.
The Role of Stone Crushing Plants Across Various Industries
Construction Industry
The stone crushing plants provide aggregates including gravel, crushed stone, and sand for concrete mixture production, which are key components of construction projects. These materials can be widely used for roads, bridges, buildings, and other infrastructures. So it can be said that as long as there is a need for stone materials in the construction field, the stone crushing plant for sale can be perfectly satisfied.
Accordingly, many customers who have bought stone crusher plants have also inquired about concrete plants. In short, owning a stone cresar plant is similar to being a pioneer in the construction field, and will be a fine sample in leading the development of local infrastructure.
Road Construction
In the road construction industry, the stone cresar plant is essential for producing the crushed stone materials used as base layers, sub-base layers, and aggregate for asphalt and concrete paving.
The large rocks and stones are processed into different particle sizes through the stone crushing plants. The crushed stone is used to create a stable foundation for roads, which can provide a level surface and help with drainage. It is also added on top of the base layer to improve road strength and longevity. More importantly, the fine crushed stone is mixed with asphalt or concrete for asphalt mixture or concrete mixture. The mixture is used to pave the surface of roads, providing a smooth and durable finish.
Therefore, by owning automatic stone crusher plant, the client can produce the aggregates needed for the asphalt mixing plant. That means that they can not only be self-sufficient but also provide high-quality stone materials for the people around the local area who need stone materials.
Mining Industry
The stone crushing plants for sale are instrumental in processing raw materials extracted from mines. They mainly crush large rocks and ores into smaller pieces, facilitating the extraction of valuable minerals such as gold, copper, and iron. The crushed materials are then further processed through various techniques to separate the desired minerals from the waste rock.
The stone crushing plant plays a vital role in the construction waste recycling industry by transforming waste materials, such as concrete, bricks, and asphalt, into valuable resources. The process involves breaking down large chunks of waste into smaller, reusable aggregates that can be used in new construction projects, helping to reduce landfill waste and lower environmental impact.
By recycling construction waste, stone crushing plants support a sustainable, circular economy, contributing to cost savings for construction companies and promoting eco-friendly practices in the industry.
In the above industries, customer demand for mobile crushing plants is significantly higher than that of fixed crushing plants, especially crawler crushing plants. Learn more about it in the following description.
What Are The Main Components of Stone Crushing Plants?
Stone crushing plants consist of several key components, each essential for the efficient crushing, screening, and sorting of raw materials. Here’s an overview of the primary components:
Feeder
Feeders, like vibrating feeders, regulate the flow of raw material into the stone crushing machine. They ensure a consistent feed rate, which helps in smooth and continuous crushing operations.
Jaw Crusher
The primary jaw crusher machine stone handles large rocks and reduces them to smaller, manageable sizes for secondary crushing. It’s the first stage in the crushing process.
Cone Crusher
Secondary crusher, like cone crushers, further reduce the size of materials processed by the primary crusher. These are ideal for achieving finer materials.
Impact Crusher
The impact crusher machine for stone is crucial for producing finely crushed materials by using high-speed impact forces, ideal for creating uniform-sized aggregates for construction.
Screening Machine
After crushing, materials are screened to separate different sizes. Vibrating screens are often used to sort and classify crushed stone.
Belts
Conveyor belts transport materials between different stages, from feeding to crushing and screening. They connect the entire system, ensuring a smooth flow of materials.
How Does A Stone Crusher Plant Work?
After understanding the main components of a stone crushing plant above, now we can delve into the working principle of a stone crushing production line. The efficient operation of a stone crushing production line relies on the synergy of various components, which play an important role in the entire process. Next, we will introduce in detail how these components work together to achieve stone crushing and screening.
Large rocks are extracted from quarries or mines. This is typically done using heavy machinery, such as hammer and drill bit.
The extracted stones are fed into the jaw crusher via a feeder. The feeder regulates the flow of materials into the crusher.
The crushed stones are then fed into a cone or impact crusher for further reduction. These crushers refine the size and shape of the stones.
The jaw crusher crushes the large stones into smaller, manageable sizes. This is the first step in size reduction.
After crushing, the material is passed through vibrating screens to separate different sizes. Oversized materials may be sent back to the crusher for further processing.
The screened materials are sorted into various grades and sizes, suitable for different applications like construction, road building, or landscaping.
How to Select A Right Stone Crushing Line for Business?
After looking at so many crushing options in the market, have you been clear about the one you need? It is important to choose the right stone crushing solution, but in the face of expensive stone crusher plants, it is also crucial to choose the right one for ensuring profitability and operational efficiency. Here’s a comprehensive guide to help you make the best choice:.
Define Your Production Requirements
Determine your target production capacity (e.g., tons per hour) based on your hydraulic stone crusher plant business scale. It helps in choosing a plant with adequate power and processing capabilities.
Assess Material Type and Size
Identify the types of raw materials you’ll process (e.g., limestone, granite, basalt) and their sizes. Different stone crushers and configurations are suited to various materials, affecting both cost and efficiency.
Choose the Right Industrial Stone Crusher Equipment
Decide on the primary and secondary stone crushers based on the required product size. Jaw stone crusher machine for sale works well for large rocks, while impact and cone crushers provide finer, uniform particles for specific applications.
Consider Portability
If your projects require frequent site changes, a mobile or portable stone crushing plant, especially a crawler-type one, is ideal for flexibility and mobility. Stationary plants are more suitable for long-term operations in a fixed location.
Budget and Maintenance Costs
Compare initial investment with maintenance expenses, as high-quality batu crusher with durable parts may cost more upfront but save on repairs and downtime in the long run.
Selecting the right stone crushing plant involves above important factors. However, choosing a reliable stone crusher plant manufacturer is also crucial for your stone crushing business. And AIMIX Group is a reliable China stone crusher supplier manufacturer for your choice.
AIMIX in line with the concept of customer first, found many customers in the field of construction on the demand for stone crushing equipment, but also precisely because of the machine stone crusher and our company has been the main products: concrete mixing plant and asphalt mixing plant is closely related, so we spend a lot of money to invite professional crushing technology engineers, set up a production team, sales team, after-sales team, technology research and development team, we have successfully helped more than 100 customers to solve their problems of crushing plant of stone.
So far we have successfully helped more than 100 customers to solve their needs for crushing. We will continue to help more customers to expand their industry chain and become bigger and stronger.
That said, how can you choose a reliable stone crushing plant manufacturer? Here I would like to provide you with some more practical suggestions and hope you can find a reliable partner from numerous manufacturers.
Notes For Choosing a Stone Crusher Plant Manufacturer
A reputable crusher plant manufacturer will provide dependable machine for crushing stone, excellent customer support, and innovative solutions tailored to your specific needs, ultimately maximizing productivity and minimizing downtime for your operations. Therefore, here are some guidance on choosing stone crusher manufacturers:
Reliability and Reputation
Research the stone crushing machine suppliers’ reputation and reliability in the industry. Look for established companies with a track record of producing high-quality and durable new stone crusher plant machinery.
Quality and Performance
Examine the quality of materials used in the construction of the stone crusher plants and their components. Ensure that it meets your specific requirements in terms of capacity, efficiency, and output size.
Global After-sales Service Network
We have an after-sales service network all over the world, and customers can get timely and effective support and services no matter where they are located, including parts supply, fault repair, technical consultation, etc.
Technology and Innovation
Look for stone crusher plant manufacturers that incorporate advanced technology and innovative features in their crusher plants. This can improve overall performance, reduce maintenance, and enhance productivity.
Environmental Protection and Sustainable Development
Check if the manufacturer offers customization options to adapt the stone crushing plant to your specific needs. This includes the ability to adjust the configuration, add or remove components, or integrate additional equipment.
After-Sales Support
Evaluate the after-sales support provided by the stone crusher machine manufacturer. Ensure they offer comprehensive technical assistance, spare parts availability, and maintenance services to keep your plant running smoothly.
Cost and Value
Consider the stone crushing plant cost and compare it with the features, quality, and performance offered. Strive for a balance between cost-effectiveness and long-term value.
Environmental Impact
Pay attention to the environmental impact of the stone crusher plant for sale. Look for manufacturers who prioritize sustainability by incorporating eco-friendly designs and technologies.
Customer Reviews and References
Read customer reviews and seek references from other buyers who have purchased from the manufacturer. Their feedback can provide valuable insights into the company’s reliability and customer satisfaction.
Compliance with Regulations
Ensure that the manufacturer and the stone crusher plants comply with relevant safety and environmental regulations in your region.
Delivery and Installation
Clarify the delivery timeline and installation process with the manufacturer. Make sure they can deliver the stone screening plant within your required timeframe and assist with its proper installation.
Remember to conduct thorough research, compare different options, and consult with experts or industry professionals to make an informed decision when selecting a stone crusher plant manufacturer.
Not long ago we sent out to Tanzania’s business manager feedback that a customer’s real capacity needs is 300 tons, and they received a crushing manufacturer sent the solution to the actual capacity can only reach 100 tons, such a gap let us sigh. Therefore, we must be strict in the selection process, and keep your eyes peeled, investment is a big deal, and we must make a full range of considerations, absolutely not because of the price of capacity, service, after-sales service, installation, and many other issues. Because the stone crusher plant cost of investment is much more than the price of the equipment itself, but also related to all the stone crusher plant setup cost, repairs, and maintenance afterward, do not because of moment of cheap and pay for the problems afterward.
AIMIX is happy to help you solve your worries, if you don’t understand anything, you can contact us at any time, we have more than 20 professional technical and after-sales personnel who can solve the deep technical problems for you.
Stone crusher plant investment needs to be patient and cautious.
If you want to start stone crusher plant business, you can check advice on this page: https://aimixgroup.com/how-to-start-stone-crusher-plant-business/. Or contact us directly contact us. Let’s do a stone crushing plant business plan together!
Thank you for your time.
