Strategic Partner of Fortune Global 500 Enterprises
One-click Start, Intelligent Operation, Efficient Production
IOT Remote Monitoring, Real-time Status tracking, Lower Failure Rates
Type: Mobile or Stationary
Capacity: 0-100 / 100-200/ 200-300/ 300-500/ 500-700/ 700-1000 TPH
Output Sizes: 0-5/ 5-10/ 10-20 / 20-40 mm, etc. Customized Output Size
Application: Aggregate Production / Mining / Mining Processing / Construction Waste Removal and Recycling
Stone crushing plants are industrial equipment designed to crush and process large rocks and stones into aggregates for various applications, like concrete production, road construction, and other applications. AIMIX stone crushing plants can efficiently process materials of various hardness, including hard stone (granite, basalt, quartz), soft stone (limestone), river pebbles, and ores (iron ore, copper ore). We offer customized stationary or mobile crushing solutions for each projects. First, you can explore more about our solutions.
Customized Crushing Solutions Tailored for Different Stones
Stationary 100 tph Stone Crusher for Concrete Production
- Raw material size: basalt rocks ≤500mm
- Finished product specifications: 0-5mm / 5-12mm / 12-25mm / 25-38mm
- Processing capacity 100 tons/hour
- Application scenarios: Commercial concrete batching plant, road infrastructure construction
- Configured Solution: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-132C-M (medium crushing compound cone crusher) + APC-132C-F (fine crushing compound cone crusher) + APS-2160Y4 (vibrating screen)
- Technical highlights of Solution: Double cone crusher tandem process – improve crushing efficiency by 30%
- “I am extremely satisfied with the stone crushing and screening plant project that was carried out by the team. Their expertise in crushing basalt on the mountain and producing high-quality sand and gravel aggregates for ordinary concrete exceeded my expectations. The resulting materials were precisely what we needed for our construction project. The team’s professionalism, attention to detail, and commitment to delivering excellent results were commendable. I highly recommend their services to anyone seeking a reliable and efficient stone crushing solution.”
Mobile type Stone Crushing Plant for Aggregate Production
- Raw materials and its sizes: hard rocks and mountain rocks ≤ 600mm
- Finished particle size: sand and gravel between 0-24mm
- Processing capacity: 200 tons/hour
- Application: aggregates for building construction
- Configured Solution: APG-4211W (vibrating feeder) + APJ-7510E (jaw crusher) + APC-200C (medium crushing compound cone crusher) + APS-2160Y4 (Finished vibrating screen)
- Core advantages of the solution: 4 in 1 unique design, save landing space; no foundation installation required
- “I cannot express my satisfaction enough with the solution – 200 tph stone crusher. It can proecss 2,400 tons of stone materials per day. The mobile stone crusher plant has moved to 3 operating areas and continuously supplies 200,000 cubic meters of high-quality sand and gravel for my building projects!”
150tph Mobile Sand Making Plant to Make Quartz Sand
- Raw materials and its sizes: high-siliceous quartz ≤400mm
- Finished particle size: medium-fine sand 0.1-0.6mm / fine sand 0.6-3mm
- Processing capacity: 150 ton per hour
- Application: crush quartz produce quartz sand as raw material for glass and ceramics.
- Configured Solution: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-160C (middle crushing compound cone crusher) + APS-1860Y2 ( vibrating screen) + APV-9532 (vsi sand making machine) + APW-2816D (sand washing machine)
- Core advantages of the solution: 1. Rock-on-rock mode of VSI crusher can achieve more than 95% sphericity. 2. Sand washing machine Three-stage scrubbing: spiral blade + high-pressure spray + ultrasonic vibration triple impurity removal
- “In the photovoltaic glass sand supply project, this mobile sand production line has made a difference. It keeps 4000 hours of trouble-free continuous operation. The high-quality sand produced ensured smooth glass and ceramics production.”
Besides, all of the above scenarios are aimed at producing the materials needed for construction, but with different raw materials. We also have many other programs for the production of other raw materials, such as the use of granite for the production of concrete, limestone crushing for the production of aggregates, and volcanic rocks for the production of sand. If you want to customized a crushing solution for you, welcome to contact us without hesitation.
Different Types of Stone Crusher Plants
Stone crusher plants come in different types. Understanding the different types of stone crushers is crucial for optimizing construction and mining operations. Each type of plant is designed for specific tasks, catering to various requirements in terms of size, output, and material type.
In terms of mobility, we can divide it into stationary and mobile crushing plant. Here are detailed introduction of them.
Hottest Wheeled 4 in 1 Mobile Crusher Plants – 30-120 t/h
- Integrated Design: Combining feeding, crushing, and screening in one system to streamline the process and reduce operating costs.
- Fast Relocation: 3-axle chassis design enables quick site transfers with minimal setup. Move between job sites effortlessly.
- Enhanced Operational Stability: With Ski Plate Support, Increased ground contact area and Reduced vibration movement to keeps the plant steady during operation.
Integrated Controlling
One-click start supports both PLC touchscreen operation and button control, enhancing productivity by 30%. In addition, operator training difficulty and cost can be reduced.
IOT Remote Monitoring
Real-time equipment status tracking, automated maintenance alerts, and reduced failure rates. It can greatly longer the service life of the stone crusher plant.
Smart Feeding
The feeder is equipped with remote control, the dosing speed can be adjusted to ensure production continuity, supporting efficient and timely project completion.
| 4 in 1 Mobile Crusher Plant - Wheeled Chassis Type | ||||
|---|---|---|---|---|
| Model | APY4-46J2512J-S3 | APY4-46J900C-S3 | APY4-57J110C-S3 | APY4-69J132C-S3 |
| Productivity（t/h） | 30 | 50 | 80 | 100-120 |
| Vibrating Feeder | ||||
| Model | APG-0824Z | APG-0824Z | APG-0930Z | APG-9538Z |
| Primary Stone Crusher | ||||
| Model | APJ-4060E | APJ-4060E | APJ-5075E | APJ-6090E |
| Type | Jaw crusher | Jaw crusher | Jaw crusher | Jaw crusher |
| Secondary Stone Crusher | ||||
| Type | Jaw crusher | Cone crusher | Cone crusher | Cone crusher |
| Model | APJ-2512X | APC-900Y | APC-110C | APC-132C |
| Vibrating Screen | ||||
| Model | APS-1548Y3 | APS-1548Y3 | APS-1848Y3 | APS-1848Y3 |
| Belt Conveyor | ||||
| Vehicle mounted belt conveyor | Yes | Yes | Yes | Yes |
Apart from the hottest 4 in 1 mobile crushing plant, we also provide 3 in 1 type that has combined feeder, primary crusher, and screening machine into one unit. There are mobile jaw crusher, mobile cone crusher, and mobile impact crushing machine for choice. If you want to buy stone crusher mobile plant for business, rough price of mobile stone crusher plant from $100,000 to $ 200,000 different, you can take it for reference. For more details about the mobile stone crusher machine price, contact us for best offer!
Stationary Crusher Plants – 50 ~ 1000 t/h Capacity
- Heavy-Duty Performance: Comprising advanced kinds of crushers and screens, they are engineered for high-capacity, continuous operation.
- Tailored for Large-Scale Projects: Ideal for mining, infrastructure, and major construction projects that need high-volume aggregate production.
- Multi-Material Compatibility: Suitable for various hard or soft rock materials such as granite, limestone, basalt, recycled concrete, etc.
Stationary crusher plants are fixed-location equipment designed for long-term, high-volume crushing operations. It can ensure a consistent supply of aggregate for large-scale projects. The crushing plants are ideal for mining operations and large construction sites where space and mobility are not primary concerns.
As we all know, the crushing plants is formed through combining different crusher machine types, such as a jaw crusher for primary crushing and a cone or impact stone crusher sand for secondary/tertiary processing. The combined crusher plants can make your crushing works efficiently on-site.
Tracked Stone Crusher Machine Plant – Under 400tph
- High adaptability: adapt to rugged mountain roads, muddy construction sites or narrow sites.
- Ready to Use: no need for complex installation and debugging, start production within 30 minutes.
- Quick response to demand: Suitable for short-term projects (such as urban building demolition) or decentralized operations (such as rotational mining in multiple quarries).
AIMIX Group also have manufactured crawler-type mobile stone crushing machine. The mobile or portable stone crusher plants, mounted on crawler chassis, are easy to maneuver and relocate across rough terrain. They are designed for easy transportation and on-site setup. Generally, the crawler crusher stone for sale is suitable for applications where the crushing location needs to be changed frequently, especially for demolition projects.
Whether you need a stationary crusher plant of stone or a stone crusher portable, we will customize the most suitable crushing solutions according to the projects. The following are the real cases of AIMIX movable stone crusher and stationary stone crushing plant all over the world. You can check them below.
Exploring Diverse Case Studies of Stone Crushing Plants
AIMIX Group has successfully established a strong presence in the global market, with its crusher plants being sold in over 80 countries, like Malaysia, Indonesia, Philippines, Russia, Mongolia, Tanzania, Honduras, Ecuador, Peru, Colombia, El Salvador, Uzbekistan, etc. Here are a series of case studies showcasing AIMIX stone crusher plants, illustrating the effectiveness of our crushing solutions.
150tph Mobile Stone Crusher Plant For Aggregate Sale Business
- Processing capacity: 150tph
- Output size: 5-10; 10-20mm
- Applications: crushing granite materials for sale of aggregate materials
- Configurations: vibrating feeder + mobile jaw crusher + mobile cone stone crusher + vibrating screen+ belt
Customer reviews: “In my aggregates business, operational efficiency and cost control are critical to the project. The AIMIX 4-in-1 combined mobile crushers simplify the crushing process and lower the operating costs. This significantly boosts our ROI.”
80tph Crushing Plant For Road Construction
- Processing capacity: 80tph
- Finished Product: 5-10;10-15;15-20mm
- Applications: crushing volcanic rocks for road construction
- Configurations: vibration feeder, cone crusher, mobile screener, etc
Customer reviews: “Our road project had special needs for aggregate size and site layout. AIMIX tailored a solution with a fixed cone crusher and a mobile screening plant. The setup runs efficiently and is easy to move, saving us time and costs. It’s great to work with a team that really understands on-site demands.”
Crawler Mobile Crusher For Granite Crushing In Malaysia
- Processing capacity: 200tph
- Finished Product: 80-10mm
- Applications: processing granite for road paving
- Configurations: vibration feeder, two unints of mobile jaw crushers
Customer reviews: “In the rugged terrain of my granite quarry, the AIMIX crawler mobile crusher performs exceptionally. Its track system easily adapts to uneven ground, remains stable, climbs efficiently, and eliminates the need for additional road construction.”
600tph Stationary Stone Crushing Plant Processing Cobblestone On-site
- Processing capacity: 600tph
- Finished Product: 0-5-10-20-30mm
- Applications: crushing cobblestone on-site for aggregate for construction industry
- Configurations: vibration feeder, jaw crusher, cone crusher, vibrating screen, etc
Customer reviews: “We chose the crushing line primarily for its user-friendly integrated control system. Both the PLC touchscreen and physical buttons make operation intuitive for workers, with smooth shift changes between day and night crews. The one-touch start/stop feature significantly improves efficiency.”
150tph Crawler Mobile Crushing Plant For Construction Waste Recycling in the Philippines
- Processing capacity: 150tph
- Finished Product: 5-20mm
- Applications: recycling construction waste as the aggregate for concrete production
- Configurations: track impact crusher, vibrating screen, etc
Customer reviews: “Our construction waste recycling has reached new levels of productivity with it. The mobility ensures site transitions, while the impact crushing action ensures uniform, high-quality output. What really stands out is how quickly we can deploy it – minimal setup time combined with low fuel consumption makes it an primary choice for our operations.”
The success of customer projects is largely attributed to our customized crushing solutions. These tailored solutions not only meet the unique needs of each client but also enhance operational efficiency and productivity. By addressing specific challenges faced in various industries, our customized solutions ensure optimal performance and results.
After looking at so many crushing options in the market, have you been clear about the one you need? It is important to choose the right stone crushing solution, but in the face of expensive stone crusher plants, it is also crucial to choose the right one for ensuring profitability and operational efficiency.
How to Select A Right Stone Crushing Line for Business?
Here’s a comprehensive guide that provides actionable insights to assist you in selecting the most suitable stone crushing plant tailored to your business needs.
Define Your Production Requirements
Determine your target production capacity (e.g., tons per hour) based on your hydraulic stone crusher plant business scale. It helps in choosing a plant with adequate power and processing capabilities.
Assess Material Type and Size
Identify the types of raw materials you’ll process (e.g., limestone, granite, basalt) and their sizes. Different stone crushers and configurations are suited to various materials, affecting both cost and efficiency.
Choose the Right Industrial Stone Crusher Equipment
Decide on the primary and secondary stone crushers based on the required product size. Jaw stone crusher machine for sale works well for large rocks, while impact and cone crushers provide finer, uniform particles for specific applications.
Consider Portability
If your projects require frequent relocation, the mobile crushing plant offers optimal flexibility and mobility. AIMIX mobile units has featured a triple-axle chassis design provide enhanced stability while enabling rapid site transfers, significantly reducing downtime between moves. In contrast, stationary plants are better suited for long-term operations at fixed locations.
Budget and Maintenance Costs
Compare initial stone crusher plant investment with maintenance expenses, as high-quality batu crusher with durable parts may cost more upfront but save on repairs and downtime in the long run.
Selecting the right stone crushing plant involves above important factors. However, choosing a reliable automatic stone crusher plant manufacturer is also crucial for your stone crushing business. How can you choose a reliable stone crushing plant manufacturer? Here I would like to provide you with some more practical suggestions and hope you can find a reliable partner from numerous manufacturers.
And You can choose the AIMIX Group manufacturer with safety. AIMIX Group is a reliable China stone crusher supplier manufacturer for your choice. AIMIX, in line with the concept of customer first, spends a lot of money to invite professional crushing technology engineers, set up a production team, sales team, after-sales team, and technology research and development team. We have successfully helped more than 100 customers to solve their problems with crushing plant of stone. We will continue to help more customers expand their industry chain and become bigger and stronger.
Notes For Choosing a Stone Crusher Plant Manufacturer
A reputable crusher plant manufacturer will provide dependable machine for crushing stone, excellent customer support, and innovative solutions tailored to your specific needs, ultimately maximizing productivity and minimizing downtime for your operations. Therefore, here are some guidance on choosing stone crusher manufacturers:
Reliability and Reputation
Research the stone crushing machine suppliers’ reputation and reliability in the industry. Look for established companies with a track record of producing high-quality and durable new stone crusher plant machinery.
Quality and Performance
Examine the quality of materials used in the construction of the stone crusher plants and their components. Ensure that it meets your specific requirements in terms of capacity, efficiency, and output size.
Global After-sales Service Network
A reliable manufacturer should offer a robust global after-sales service network to ensure timely support, spare parts supply, and technical assistance—especially for overseas projects. This minimizes downtime and keeps your operations running smoothly, no matter where the plant is installed. AIMIX Group has over 100+ service networks and 6 branch offices all over the world, and customers can get timely and effective support and services no matter where they are located, including parts supply, fault repair, technical consultation, etc.
Technology and Innovation
Look for stone crusher plant manufacturers that incorporate advanced technology and innovative features in their crusher plants. This can improve overall performance, reduce maintenance, and enhance productivity.
Environmental Protection and Sustainable Development
Check if the manufacturer offers customization options to adapt the stone crushing plant for sale to your specific needs. This includes the ability to adjust the configuration, add or remove components, or integrate additional equipment.
After-Sales Support
Evaluate the after-sales support provided by the stone crusher machine manufacturer. Ensure they offer comprehensive technical assistance, spare parts availability, and maintenance services to keep your plant running smoothly.
Cost and Value
Consider the stone crushing plant cost and compare it with the features, quality, and performance offered. Strive for a balance between cost-effectiveness and long-term value.
Environmental Impact
Pay attention to the environmental impact of the stone crusher plant for sale. Look for manufacturers who prioritize sustainability by incorporating eco-friendly designs and technologies.
Customer Reviews and References
Read customer reviews and seek references from other buyers who have purchased from the manufacturer. Their feedback can provide valuable insights into the company’s reliability and customer satisfaction.
Compliance with Regulations
Ensure that the manufacturer and the stone crusher plants comply with relevant safety and environmental regulations in your region.
Delivery and Installation
Clarify the delivery timeline and installation process with the manufacturer. Make sure they can deliver the stone screening plant within your required timeframe and assist with its proper installation.
How Stone Crusher Plants Power Key Industries
Stone crusher plants are essential for many industries, processing raw materials into valuable resources. Whether for buildings, paving highways, or extracting minerals, these plants play a vital role in driving efficiency and reducing costs. Here’s how they make a difference in three industries:
Construction Industry: Finish Projects 20% FasterThink about how frustrating materials delays can be on a construction site—waiting for materials can greatly affect the schedule and increase costs. With a stone crusher plant on-site, you get a steady supply of high-quality aggregates without relying on expensive suppliers. That means fewer delays, lower costs, and projects that finish 20% faster!
Road Construction: Roads Last 30% LongerSmooth, long-lasting roads require uniform aggregates. Traditional crushing methods often fail to meet these standards, resulting in frequent repairs. The advanced stone cresar plant ensures uniform, well-graded aggregates, making roads smoother and more durable. The result? Roads that last 30% longer with fewer repairs and lower maintenance costs!
Mining Industry：Get Hidden Value from Raw MaterialsIn mining, every ton of raw material counts. Inefficient crushing processes can lead to significant material loss and lower profits. Stone crusher plants optimize this by maximizing material recovery and producing uniform sizes for easier processing. Plus, you can extract valuable minerals like gold, copper, and iron more efficiently!
No matter what industry you are in, modern stone crushing plants can provide you with tailor-made solutions to help you advance your projects efficiently and control costs.
What Are The Main Components of Stone Crushing Plants?
Modern stone crushing plants integrate a complete processing system from feeding to final product output, offering flexible solutions that precisely match customer requirements. The essential components work together to handle the entire production process, including material feeding, primary/secondary crushing, precise screening, sand making (when needed), forming a fully customizable stone crushing solution. Here’s an overview of the primary components:
Feeder
Feeders, like vibrating feeders, regulate the flow of raw material into the stone crushing machine. They ensure a consistent feed rate, which helps in smooth and continuous crushing operations.
Jaw Crusher
The primary jaw crusher machine stone handles large rocks and reduces them to smaller, manageable sizes for secondary crushing. It’s the first stage in the crushing process.
Cone Crusher
Secondary crusher, like cone crushers, further reduce the size of materials processed by the primary crusher. These are ideal for achieving finer materials.
Impact Crusher
The impact crusher machine for stone is crucial for producing finely crushed materials by using high-speed impact forces, ideal for creating uniform-sized aggregates for construction.
Screening Machine
After crushing, materials are screened to separate different sizes. Vibrating screens are often used to sort and classify crushed stone.
Belts
Conveyor belts transport materials between different stages, from feeding to crushing and screening. They connect the entire system, ensuring a smooth flow of materials.
How Does A Stone Crusher Plant Work?
After understanding the main components of a stone crushing plant above, now we can delve into the working principle of a stone crushing production line. The efficient operation of a stone crushing production line relies on the synergy of various components, which play an important role in the entire process. Next, we will introduce in detail how these components work together to achieve stone crushing and screening.
Large rocks are extracted from quarries or mines. This is typically done using heavy machinery, such as hammer and drill bit.
The extracted stones are fed into the jaw crusher via a feeder. The feeder regulates the flow of materials into the crusher.
The jaw crusher crushes the large stones into smaller, manageable sizes. This is the first step in size reduction.
The crushed stones are then fed into a cone or impact crusher for further reduction. These crushers refine the size and shape of the stones.
After crushing, the material is passed through vibrating screens to separate different sizes. Oversized materials may be sent back to the crusher for further processing.
The screened materials are sorted into various grades and sizes, suitable for different applications like construction, road building, or landscaping.
Maintenance Tips for Your Setup Stone Crusher Plants
Running your crusher plant at full capacity daily without proper maintenance accelerates wear and tear. To further enhance your crusher plant’s efficiency and extend its lifespan, regular manual maintenance remains essential. Here are key practices to keep operations smooth while minimizing costly repairs and downtime.
Regular Inspections
Check rock crusher wear parts frequently, like jaws, liners, blow bars, and mantles. Replace them when worn to maintain efficiency and prevent damage to other components. Besides, remember to examine bolts, frames, and supports for looseness caused by vibrations. Tighten or repair as needed.
Clean the Equipment
Regularly clean the stone crushing equipment, especially after processing materials like clay or sticky substances, which can build up and affect efficiency. Check for any material build-up inside the crushing chamber, which can reduce performance.
Check Electrical Systems
Inspect wiring, connections, and motors for damage. Monitor motor amp draw to prevent overload and ensure efficient operation.
Lubrication Management
Use stone crusher manufacturer-recommended grease/oil for bearings, shafts, and moving parts. Follow scheduled intervals to prevent overheating and friction. Monitor oil temperature and quality in hydraulic systems; replace fluids as specified.
Belt Maintenance
Ensure conveyor and drive belts are properly tensioned (neither too loose nor tight) and aligned to avoid slippage or uneven wear.
Check for Vibrations and Noise
Excessive vibrations or unusual noise may indicate issues with bearings, alignment, or balancing. Address these problems early to avoid major repairs.
By systematically addressing these areas, you can boost your stone crusher plant’s longevity, efficiency, and safety while reducing downtime. For additional support, AIMIX engineers are ready to assist. Contact us anytime for operational queries!
