In the world of construction, mining, and aggregates, the crusher plant stands as a cornerstone of progress. It can produce essential materials that shape our modern infrastructure. But exactly what is a crusher plant? And why is it so crucial to the industries it serves? Next, let’s explore details about it together.
Introduction
If you are new to the crushing field, then what is crushing plant will be the first question you need to know. Actually, the stone crusher plant for sale is a series of crushing equipment that is used to crush, grind, and reduce large rocks, stones, and other solid materials into ideal particle sizes.
The purpose of using a crushing plant depends on the industry in which it is used. In general, it is applied to different industries, such as mining operation, construction waste recycling and construction industry. Here are the primary purposes as follows:
Purpose of Using a Crushing Plant in Various Industries
Mining Operation
In the mining industry, you can use crusher plants to break down large rocks and ores into smaller pieces. The process is essential for extracting valuable minerals and metals efficiently. The crushing plant helps in reducing the size of the raw material, making it easier to handle and transport to further processing stages.
When it comes to construction waste recycling, the crushing plant for sale plays a crucial role. You may use it to crush and process construction debris, turning what would be waste into reusable materials. The adoption of crushing plant and equipment not only helps in reducing landfill waste but also provides a sustainable source of aggregates for new construction projects. It’s the best way of contributing to a greener environment.
Construction Industry
In the construction industry, the crushing plant is indispensable. You can use the crushing plant equipment to process various kinds of materials into different sizes of sand and aggregates, which are vital components in the production of concrete and asphalt. By having a reliable crushing station, you will have a consistent supply of quality materials, which is crucial for the stability and durability of our construction projects.
Now that we’ve covered the primary purpose and significance of crushing plants across different industries, it would be helpful to explore some cases of how these aggregate crushing and screening plants are utilized in practice.
What Are the Diverse Applications of Crushing Plants Across Various Industries?
When it comes to the applications of crushing plants in the industries, it is necessary to know clearly what the raw materials needs to be processed in the certain industry. Here is an overview of the applicable raw materials for reference.
- Mining industry: Iron ore, copper ore, gold ore, coal, quartz sand, shale, etc.
- Construction waste recycling: Concrete, bricks, tiles, asphalt, etc.
- Building materials production industry: Limestone, granite, sandstone, cobblestone, marble, basalt, crushed stone, gravel, etc.
Next, I will show you some usages of these stone crusher plants and how they processes the above materials efficiently on-site.
Application in Construction Waste Recycling Industry – 200tph Mobile Impact Crusher Plant On-site
- Capacity: 200tph
- Main crusher host: Impact crusher
- Output size: 5-15mm, 20-30mm
- Mobile chassis: Track
Usage in Construction Industry – 200tph Combined Mobile Crusher Plant Crushers For Road Construction
- Raw Material: Granite
- Capacity: 150 t/h
- Finished Product: 80-100mm
- Main crusher: Jaw Crusher
Usage in Construction Industry – 350tph Stationary Crushing Plant For Aggregate Production
- Raw Material: Limestone
- Capacity: 320mm
- Finished Product: 5-10, 10-15, 15-25mm
- Main crusher: Jaw crusher and cone crusher
After exploring the practical applications of crushing plants in various industries, it’s clear how integral they are to enhancing operational efficiency. In the above cases, it is not difficult to find different types of crushing plants available, each designed to meet specific needs and challenges across different sectors. In the following paragraph, you can have a better understanding of the types of crushing plants.
How Many Types of Crushing Plants?
There are several types of crusher plant machine available for purchase in the market, which can be broadly categorized as mobile crushing plant and stationary crushing plant.
Mobile Crushing Plant – Flexible On-site
Mobile crusher plants are portable units that can be easily transported and set up on-site. They are designed to provide maximum flexibility and mobility for various crushing and screening applications. According to the movable chassis, there are two options for you: crawler crusher plant and wheeled mobile crushing plant.
Advantages of Mobile Crushing Plants
Mobility and Flexibility
It can be easily transported and relocated to different job sites. Thus, it can greatly increase flexibility and reduce transportation costs.
Reduced Setup Time and Costs
The mobile crushing and screening plant for sale is designed to be operational shortly after arrival on-site, eliminating the need for extensive setup and foundation work. Therefore, it can not only speeds up project timelines but also reduces the overall installation costs.
Compact Design
The compact and modular design make it to be easily maneuvered and deployed in confined spaces.
Stationary Crushing Plant – Fixed On-site
Stationary crusher plants are fixed, permanent crushing and screening equipment designed for large-scale, high-volume operations. The stationary crushing plants are typically installed in a specific location and are not easily moved.
Stationary Crusher Plants Advantages
High Productivity
The stationary crushing screening plant can handle large volumes of materials and are built to operate continuously without the need for frequent re-locations. Thereby, the high capacity feature make it more suitable for large-scale operations, such as mining and quarrying.
Stability and Durability
As we all know, the stationary crusher plants need to install on a solid foundation, providing robust support for heavy machinery and ensuring long-term operational reliability. Besides, the stability of stationary plants minimizes vibrations and structural wear, reducing maintenance needs and prolonging equipment lifespan.
Customization
The screening and crushing plant stationary type is can be customized to meet specific processing requirements, including the type and size of materials, desired output, and production capacity. Through the integration of various rock crushers, screens, and conveyors, an optimized crushing line can work efficiently.
In summary, choosing between mobile and stationary crushing plants depends on the specific needs of your project. If you need professional suggestions, welcome to consult us right now!
Whether choosing a stationary type or mobile screen crusher plant for your work, it is necessary to grasps its components and working procedure.
The Working Procedure of Crushing Plant
In general, a plant crusher consists of several components, like feeder, crusher equipment (jaw crusher, cone crusher, impact crusher, VSI crusher, gyratory crusher, etc) , screening machine, belt conveyors, and control system, etc. These components work together in a sequential manner to achieve the desired size reduction and product separation. Next, let’s check how these components work together and how a crusher plant works.
Material Feeding
The raw material, such as mined rock, ore or construction wastes, is fed into the primary jaw crusher through feeder. This initial stage ensures a continuous supply of material to the crusher machine.
Primary Crushing
The material first undergoes primary crushing, typically using a jaw crusher or a gyratory crusher. These crushers reduce the large, coarse particles to a smaller size, usually ranging from 100 to 150mm in diameter.
Secondary Crushing
The partially crushed material from the primary crusher is then fed into a secondary crusher, such as a cone crusher or an impact crusher. The secondary crusher further reduces the particle size to a range of 20 to 50 mm.
Screening
The crushed material is then passed through a vibrating screen, which separates the particles into different size fractions. This process ensures that the desired particle size distribution is achieved.
Tertiary Crushing (Optional)
Depending on the specific requirements, the material may undergo a third stage of crushing, known as tertiary crushing through sand making machinee. This additional step can be further refine the particle size, ideal for 0-5mm sand production.
Material Handling and Storage
The various size fractions of the crushed material are then conveyed to storage silos or stockpiles for further processing or distribution.
Here is a working video show the whole working process of stone crushing plants. You can check more crushing videos on Youtube:
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