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Mobile and Stationary Type
Application: Aggregate Production / Mining / Mining Processing / Construction Waste Removal and Recycling
Capacity: 0-100 / 100-200/ 200-300/ 300-500/ 500-700/ 700-1000 TPH
Output Sizes: 0-5/ 5-10/ 10-20/ 20-40 mm, etc. Customized Output Size
In the world of construction, mining, and aggregates, the crusher plant for sale stands as a cornerstone of progress. It can produce essential materials that shape our modern infrastructure. But exactly what is crusher plant? And why is it so crucial to the industries it serves? Next, let’s explore details about it together.
Introduction
If you are new to the crushing field, then what is crushing plant will be the first question you need to know. Actually, the stone crusher plant near me is a series of crushing equipment that is used to crush, grind, and reduce large rocks, stones, and other solid materials into ideal particle sizes. The purpose of using a crushing station depends on the industry in which it is used. In general, it is applied to different industries, such as mining operation, construction waste recycling and construction industry. Here are its common applications as follows:
- Sand and aggregate production for road bases, concrete batching plants, and asphalt mixing
- Mining operations to process ore and minerals on site
- Demolition recycling, turning construction waste into reusable materials
- Infrastructure projects such as highways, bridges, and railways
- Quarrying operations for limestone, basalt, granite, and more
A Breakdown of Materials Crusher Plants Can Process
As shown above, the crushing and screening plant for sale have diverse applications in the industries. And it is necessary to know clearly what the raw materials needs to be processed in the certain industry. Here is an overview of the applicable raw materials for reference.
- Mining industry: Iron ore, copper ore, gold ore, coal, quartz sand, shale, etc.
- Construction waste recycling: Concrete, bricks, tiles, asphalt, etc.
- Building materials production industry: Limestone, granite, sandstone, cobblestone, marble, basalt, crushed stone, gravel, etc.
Customized Crushing Solutions: Powering Projects Worldwide
200tph Mobile Cresar Plant For Aggregate Production
- Processing capacity: 200tph
- Output size: 5-10; 10-20mm; 20-40mm
- Applications: crushing cobblestone materials for building construction
Configurations: vibrating feeder + mobile cone crusher + mobile vibrating screen + belts
200tph Stationary Crusher Plant For Aggregate Sale Business
- Processing capacity: 200 tph crusher plant
- Location: Tuban, Indonesia
- Applications: crushing limestone materials for sale of aggregate materials
Configurations: vibrating feeder + jaw crusher + impact crusher + vibrating screen +belt conveyor
150tph Mobile Type Crushing Plant for Construction Waste Processing
- Processing capacity: 150tph – 2 stage crusher plant
- Finished Product: 0-1/4’-3/4′-1′-2′(0-5-19-25-50mm)
- Applications: recycling construction waste as the aggregate for subway construction
Configurations: wheeled mounted mobile impact crusher, vibrating screen, etc
80tph Crushing Plant For Road Construction
- Processing capacity: 80 tph crusher plant
- Finished Product: 5-10;10-15;15-20mm
- Applications: crushing volcanic rocks for road construction
Configurations: vibration feeder, cone crusher, mobile screener, etc
How Many Types of Crushing Plants?
There are several types of crusher plant machine available for purchase in the market, which can be broadly categorized as mobile and stationary crushing plant.
Mobile crusher plants are portable units that can be easily transported and set up on-site. They are designed to provide maximum flexibility and mobility for various crushing and screening applications. According to the movable chassis, there are two options for you: crawler crusher plant and wheeled mobile crushing plant.
Wheeled Mounted Crusher Plants Mobile Type
Feeding Size: ≤500mm
Capacity: 50-300T/H
Models: APY3 3-in-1; APY4 4-in-1
Main Crusher: jaw crusher, cone crusher, impact crusher
Finished Particle Size: 0-40mm
Crawler Chassis Crusher Plants Mobile Type
Feeding Size:
Capacity: 70-500T/H
Main Crusher: jaw crusher, cone crusher, impact crusher
Finished Particle Size: 35-650mm / 0-180mm
Stationary crusher plants are fixed, permanent crushing and screening equipment designed for large-scale, high-volume operations. The stationary crushing plants are typically installed in a specific location and are not easily moved.
Stationary Type Crusher Plant
Capacity: 50-1000T/H
Hot-sale capacity: 100 tph, 150 tph, 200 tph, 300 tph crusher plant or larger capacity
Main configurations: feeder, jaw crusher, cone crusher, impact crusher, screener, and belts
In summary, choosing between mobile and stationary crushing plants depends on the specific needs of your project. If you need professional suggestions, welcome to consult us right now!
Whether choosing a stationary type or mobile screen crusher plant for your work, it is necessary to grasps its components and working procedure.
Advantages of Crushing and Screening Plants
Integrated Control Systems One-click start supports both PLC touchscreen operation and button control, enhancing productivity.
IOT Remote Monitoring System Real-time equipment status tracking, automated maintenance alerts, and reduced failure rates.
Smart Feeding The feeder is equipped with remote control, the dosing speed can be adjusted to ensure production continuity.
Integrated Design Combines feeding, crushing, and screening in one unit, streamlining workflows and lowering operational costs.
Tri-axle Chassis Design Enables rapid relocation and easy site transition.
Ski Plate Support With Ski Plate Support, Increased ground contact area for enhanced stability.
High Productivity The stationary crushing screening plant can handle large volumes of materials and are built to operate continuously without the need for frequent re-locations. Thereby, the high capacity feature make it more suitable for large-scale operations, such as mining and quarrying.
Customization The screening and crushing plant stationary type is can be customized to meet specific processing requirements, including the type and size of materials, desired output, and production capacity. Through the integration of various rock crushers, screens, and conveyors, an optimized crushing line can work efficiently.
Stability and Durability As we all know, the stationary crusher plants need to install on a solid foundation, providing robust support for heavy machinery and ensuring long-term operational reliability. Besides, the stability of stationary plants minimizes vibrations and structural wear, reducing maintenance needs and prolonging equipment lifespan.
The Working Procedure of Crushing Plant and Equipment
In general, a plant crusher consists of several components, like feeder, crusher equipment (jaw crusher, cone crusher, impact crusher, VSI crusher, gyratory crusher, etc) , screening machine, belt conveyors, and control system, etc. These components work together in a sequential manner to achieve the desired size reduction and product separation. Next, let’s check how these components work together and how a crusher plant works.
Material Feeding
The raw material, such as mined rock, ore or construction wastes, is fed into the primary jaw crusher through feeder. This initial stage ensures a continuous supply of material to the plant crusher machine.
Primary Crushing
The material first undergoes primary crushing, typically using a jaw crusher or a gyratory crusher. These crushers reduce the large, coarse particles to a smaller size, usually ranging from 100 to 150mm in diameter.
Filtering
Secondary Crushing
The partially crushed material from the primary crusher is then fed into a secondary crusher, such as a cone crusher or an impact crusher. The secondary crusher further reduces the particle size to a range of 20 to 50 mm.
Screening
The crushed material is then passed through a vibrating screen, which separates the particles into different size fractions. This process ensures that the desired particle size distribution is achieved.
Tertiary Crushing (Optional)
Depending on the specific requirements, the material may undergo a third stage of crushing, known as tertiary crushing through sand making machinee. This additional step can be further refine the particle size, ideal for 0-5mm sand production.
Material Handling and Storage
The various size fractions of the crushed material are then conveyed to storage silos or stockpiles for further processing or distribution.
Here is a working video show the whole working process of stone crushing plants. You can check more crusher plant videos on Youtube:
If you want to start mining crusher plant business, welcome to leave your requirements below. Our sales manager will reply to you and we will design customized crushing solution for you.
How to Choose A Right Crusher Plant for Your Project?
Selecting the right equipment is about matching the right configuration to your specific project needs. With so many options on the market, from mobile units to high-capacity stationary plants, the decision can be overwhelming. To make the best choice, consider the following key factors that will impact your plant’s performance and long-term value.
Based on Project Type
The nature of your project directly determines the type of crushing solution you need. For instance, road construction projects often require mobile crush plants for site-to-site movement, while mining operations are better served with high-capacity stationary units. Recycling construction waste may benefit from compact and flexible configurations with stationary or mobile impact crushers.
Required Production Capacity
Define how many tons of material you need to process per hour. A small scale urban project may only require 30–50TPH mini crusher plant, while a large quarry operation might need 150–300TPH or more. Underestimating your capacity needs can lead to production delays and higher operational costs.
Site Conditions and Mobility Needs
If your site is remote or difficult to access, a wheeled-mounted or track crushing plant equipment can be more practical. For stable, long-term operations on a permanent site, a stationary crush plant may offer better durability and cost efficiency.
Material Type and Hardness
Different crushers are designed to handle different materials, like jaw crushers for harder stones like granite, impact crushers for softer materials like limestone or recycled concrete. Understanding the compressive strength and abrasiveness of your material helps in choosing the right primary and secondary crushers. This ensures longer equipment life and better output quality.
Particle Size Requirements
Consider the input size of raw materials and the desired final size of aggregates. If your goal is to produce fine sand, you’ll need tertiary crushing stages with cone or VSI crusher plant. Proper sizing also affects screening configurations and total plant design.
Budget and Lifecycle Cost
While initial investment matters, it’s equally important to consider operational costs, energy consumption, maintenance frequency, and spare parts availability. Mobile units may seem more expensive upfront but can reduce transportation and installation costs significantly. Always evaluate total cost of ownership, not just the crusher plant price.
By evaluating key factors like capacity, mobility, input material, and budget, you can avoid costly mismatches and ensure smooth, efficient crushing operations. The right decision today leads to higher productivity and lower costs tomorrow. Ready to find the perfect crushing solution for your next project? Contact AIMIX crushing plant manufacturer right now to get expert recommendations and custom designs tailored to your jobsite needs!
