It’s straightforward to know what type of crusher is used for aggregate, but determining which crusher is the most suitable for your specific needs can be more challenging. Don’t worry —AIMIX Group is here to offer expert guidance and help you choose the right aggregate crushing machine from the market. First, it’s essential to understand what an aggregate crusher near me is.
What is Aggregate Crusher?
The aggregate crusher for sale is a type of equipment used in the construction and mining industries to crush various types of materials, primarily for the production of aggregates. These aggregates can include sand, gravel, and crushed stone, which are essential in building projects, road construction, concrete production, and more.
Kinds Of Crushers Suitable For Aggregate Production
Rock & aggregate crushers can come in different forms, such as aggregate jaw crusher, aggregate impact crusher, aggregate cone crushers, or aggregate sand making machine, each designed to handle different types of materials and achieve specific aggregate sizes and shapes. These aggregate crushers typically operate by applying compressive force to the material to break it down into smaller fragments.
Combination of Crushers in Aggregate Crushing Plants
The above kinds of aggregate screens and crushers can be combined to form stationary or mobile aggregate crushing plants, tailored to the operational environment:
Mobile Aggregate Crusher Plant
Mobile crushers for aggregates (crawler type or wheeled type) are designed for versatility and can be moved between job sites. The mobile crushing plants often include a combination of jaw crushers, cone or impact crushers, and screens, allowing for efficient processing of various materials on-site.
They are particularly useful in projects with space limitations or where rapid relocation is required. Besides, the crusher aggregate plant mobile type requires simpler maintenance requirements and can be operated by a smaller team, but it may have limited output due to size and mobility constraints.
Stationary Aggregate Crushing Plants
Stationary aggregate crushing plant for sale is set up in fixed locations and are ideal for large-scale production. It typically combines jaw crushers for initial crushing, also followed by cone or impact crushers for further processing, even following sand making machine for sand production.
Stationary stone aggregate crusher is best suited for sites where production levels are high and the operational footprint is not a concern.
In general, it require a permanent foundation and installation process, generally have higher production capacities, so it is more expensive upfront due to their larger size and infrastructure needs.
Having explored the types of aggregate crushers and the effective combinations used in both stationary mobile and aggregate crushing plants, it is essential to understand the specific materials these crushers are designed to handle. The choice of aggregate crusher types and configuration directly depends on the type of raw materials being processed.
Applicable Materials for Aggregate Crushing Plants
Aggregate production involves the processing of various materials to create different types of crushed aggregate used in construction. Here are some common materials suitable for aggregate production and suggested crusher combinations for processing them:
Sandstone
Sandstone is a common sedimentary rock with good durability and compressive strength. It is commonly used to create concrete and pavement aggregates.
Suggested crushers for aggregate production: jaw crusher and cone crusher
Granite
Granite is a hard and durable igneous rock commonly used in construction and road projects. Due to its uniform particle size distribution, granite is used to make high quality concrete and pavement aggregates.
Combined Crushers for aggregate production: jaw crusher and aggregate cone crusher
Limestone
Limestone is a sedimentary rock composed of shells, fossils and mineral grains. It is widely used in construction, highway and cement production.
Advised Crushers for aggregate production: jaw crusher and impact crusher / impact crusher + cone crusher
Gravel
Gravel is a mixture of stone particles of different sizes, including sand, pebbles and crushed stone. It is commonly used in pavement sub-base, river embankments and drainage systems.
Crushers for aggregate production: impact Crusher or jaw Crusher
Basalt
Basalt is a black or dark colored igneous rock containing iron and magnesium minerals, which provides high strength and excellent durability. It is commonly used to make pavement aggregate and railroad gravel.
Suggested combined crushers for aggregate: jaw crusher + cone crusher + VSI crusher
Construction Waste
Construction waste can be used to produce aggregates, mainly consisting of discarded concrete, bricks, tiles, wood and metal. These materials can be converted into recycled aggregates through proper handling and processing for use in construction and infrastructure projects.
Suggested crushers: jaw crusher + impact crusher
For the above crushable raw materials, we have provided some suggestions for potentially suitable crushers. However, the actual selection of crusher aggregate equipment for sale needs to be based on specific requirements. We encourage you to contact the aggregate crusher manufacturers or aggregate crusher specialists for a customized aggregate crushing line.
Additionally, the crushed aggregates can have various applications. Next, I will present several case studies to illustrate the purposes for which customers purchase them, along with the specific configurations of the aggregate crushing plants for your reference.
Applications of Crushed Aggregate in Different Fields
Crushed aggregate is a versatile material used in various fields due to its physical and chemical properties. Here are some key applications:
- Small hydroelectric power station
- Bridge construction
- Highway construction
- Cement plant
- Concrete Mixing plant
- Asphalt plant
- Composite bricks
150 tph Aggregate Manufacturing Plant to Produce Crushed Aggregate
- Raw materials:Limestone
- Size of the Finial Products:0-5, 5-10, 10-20, 20-25mm
- Application:aggregate production as the raw material of concrete batching plant
- Configuration: jaw crusher, impact crusher, screening machine.
Limestone Crushing Plant On-site for Aggregate Production
- Capacity:300 t/h
- Size of the Finial Products:5-10, 10-15, 15-20mm
- Application:crushed aggregate as the cold aggregate of asphalt mixing plant
- Configuration: jaw crusher, cone crusher, screening machine.
Aggregate Crushing Plant for Highway Construction
- Processing capacity: 200tph
- Configurations: vibration feeder, mobile jaw crusher, vibrating screen, etc
- Finished Product: 0-5, 10-20mm
- Crushing materials: Volcanic rocks
- Applications: highway construction
For different applications, the right crushing plant configuration needs to be selected. Choosing the right crushing aggregate equipment is not only crucial to the quality of the project, but also directly affects the cost and efficiency of the project. Therefore, understanding how to choose the right aggregate crushing machines is a key step to ensure high-quality crushed aggregate production.
How To Choose The Right Aggregate Crushers?
In this part, we will discuss several important factors to consider when choosing the right aggregate & rock crushing equipment. These factors include raw materials, size of material, shape, and operational environemnts.
Raw Materials Influence the Choice of Aggregate Crusher Model
There are many types of stones that can be used to produce aggregates, common ones include: limestone, granite, gravel, river pebble, etc.
Of course, these are only some common types of stones, in fact, there are other types of stones can be used for aggregate production. In addition, we can not determine the appropriate model based on raw materials alone, because the above mentioned aggregate crusher can basically be used to crush the above raw materials, here we just simply let you know, when you carry out the business of aggregate production, you can use which raw materials.
After all, the price of raw materials is also one of the costs of your investment about aggregate production plant in the project.
The following we combined with the size of the final product, the two factors are superimposed, roughly will be delineated for your project model.
Input and Output Size Requirements
The feeding size of raw materials and output size of finial products can affect the choice of aggregate crushers for sale.
Aggregate is usually divided into two kinds of coarse aggregate and fine aggregate, the particle size larger than 5mm is coarse aggregate, and less than 5mm is fine aggregate.
Coarse aggregate according to the particle size of 80~150mm is extra large stone, 40~80mm is large stone, 20~40mm is medium stone, 5~20mm is fine stone; fine aggregate is divided into coarse sand, medium sand and fine sand.
How To Configure A 200 Tons Of Sand And Gravel Aggregate Crushing Plant
Now let’s take an example, suppose your raw material is 60mm limestone, and you need to produce 1500 tons of sand and gravel aggregate per day, with a particle size of 0-24mm.
From the demand, crushing 60mm limestone into sand and gravel aggregate ranging from 0-24mm, combined with the parameters of our equipment, there must be a jaw crusher to put the raw material Crushing smaller, followed by a cone crusher to meet the crushing needs of small particle size materials.
You can refer to this plan, you can also bring the plan to consult us, we will have professional engineers to reply you.
Moreover, you can also determine which aggregate crusher machine is most suitable for you from the shape of the product required.
Aggregate Product Shape Affects The Choice Of Aggregate Crushers
Aggregate product is an important factor in determining which aggregate crusher is best suited for a specific application. Different aggregate crushers have varying capabilities to produce different shapes of aggregates. Here are a few examples:
Operational Scenarios Influence The Choice Of Crusher
Why mention operational scenarios? Because almost all crushing plant for aggregates has a fixed and mobile distinction. Aggregate crusher is no exception, we can provide customers with the same fixed aggregate crusher, mobile aggregate crusher. As the example of 200 tons of limestone I cited earlier, it is a non-mobile fixed crushing plant aggregate composed of belt conveyor and two kinds of aggregate crusher.
The following I want to amenable is a portable aggregate crusher with very good mobile performance, suitable for multi-site transfer. There are mainly two kinds of chassis to choose from: tire type and crawler type. Then we will have a brief understanding of these two models.
Tire Mobile Aggregate Crushing Plant – Low cost and good mobility
This kind of aggregate crushing equipment is equipped with tires, which makes it easy to move and transport. It is usually more cost-effective and suitable for short-distance transportation. The mobile aggregate processing plant is mounted on a chassis, making it flexible for relocation. However, it may have limited adaptability to rough terrain.
Crawler mobile crushing plant – high cost and high mobility
This type of plant uses crawler or tracked mobile units to traverse a variety of terrains, including rough roads. It offers excellent maneuverability and stability. The tracked design improves mobility in rough conditions. However, the portable aggregate crushers on track can be relatively costly and requires maintenance of the track system.
You can make the right choice with your specific working condition. After understanding the suitable crushing equipment for producing aggregate, how about the process of crushing aggregate? Why there can be so many crushing machines for producing aggregate? A chart takes you to understand the whole process of aggregate production.
What Is The Process Of Crushing Aggregate?
Crushing aggregate involves several steps to break down larger pieces of rock into smaller, usable sizes. In general, the process include several steps, like extraction, transportation, primary crushing, secondary and tertiary crushing, screening, and stockpiling. Here’s a general overview of the process:
If you are new to this business, to provide you with a few aggregates for use, invest in an aggregate crushing production line, is your wealth from start to finish.
If you are ready for investing in aggregate crushers, please leave your requirements below. Then we will contact you and send you best solutions and aggregate crushing plant price timely.
