concrete Pump AIMIX

Concrete Pump

A concrete pump is a machine that delivers liquid concrete by pumping. It is an indispensable tool in the construction industry for efficiently delivering concrete to the construction site.

test diesel concrete mixer pump

Diesel concrete pump worked in Uzbekistan
ABT30C diesel concrete pump in Papua for road and bridge construction
ABT40C concrete pump in Myanmar for high building
ABT40C diesel concrete pump in Russia

Therefore concrete pumps have a wide range of applications, which we explore carefully below.

What are Concrete Pumps Used For?

Concrete pumps facilitate various construction endeavors, from erecting skyscrapers and bridges to laying residential foundations. They primarily ensure quick and efficient transportation of concrete within a site, embodying the essence of modern construction methodologies by enhancing quality and reducing manpower.

The needs of the customers we have contacted are roughly as follows, if you have the same needs, or the same type of needs, you can also contact us, we can recommend the right concrete pump machine for you, to help you complete your project faster and better.

  • Road and bridge construction: road and bridge, tunnel construction, road maintenance
  • Building construction: low-rise housing construction, agricultural construction, schools, hospitals, aqueducts and other expansion and repair.

With a grasp on their applications, it’s natural to delve into the types of concrete pumps available. This allows for a targeted selection of the right concrete pumping machine.

Learn more about our customers’s applications here.

How many types of concrete pump are there

There are several types of concrete pumping machines designed for different scenarios and needs.
ABT40C diesel concrete pump
ABJZ40C diesel concrete mixer pump

Trailer or Line Concrete Pump

Trailer or line concrete pumps, are smaller and used for lower volume tasks where boom pumps are impractical.

  • Forms of work: They pump concrete through flexible hoses laid out from the concrete pump equipment to the pouring location.
  • Applications: This kind of pumps are suitable for residential projects, sidewalks, and small slabs.

Concrete Mixing Pump

Combining the functions of a concrete mixer and a concrete pump, a Concrete Mixing Pump allows for the mixing of concrete on-site and its subsequent pumping.

  • Applications: This integration saves time and labor costs, making it perfect for small to medium-sized construction projects like residential building foundations, road constructions, or bridge repairs.
  • Advantages: Its compact design offers flexibility and cost-effectiveness, especially in tight spaces or for projects requiring both mixing and pumping of concrete directly at the site.

Next we formally understand the concrete pump, first we first understand the components of the concrete pump, fully understand the components, in order to lay a solid foundation for safe operation.

Solutions Make Your Project Safer And Efficient

Wheel loader + concrete mixer pump

Concrete mixer + concrete trailer pump

Wheel loader + concrete batcher + concrete mixer pump

wheel loader and concrete mixer pump
  • Advantages: Enhances productivity by integrating loading, mixing, and conveying processes into a single operation.
  • Applications: Small to medium construction projects such as building foundations, sidewalks, and low-rise structures, where space may be limited and efficiency is key.
concrete mixer and concrete trailer pump
  • Advantages: This setup allows for on-site mixing of concrete, ensuring freshness and quality, followed by direct pumping to the application site, even at considerable distances or heights. It significantly reduces labor and time.
  • Applications: From residential housing to infrastructure development, this combination is especially beneficial in areas where access is challenging or when precise, timely pouring is crucial.
batcher and wheel loader and concrete -mixer pump
  • Advantages: Automates the loading, precise batching, mixing, and pumping of concrete, the setup reduces manpower, minimizes waste, and ensures seamless operation, making it a cost-effective and reliable choice for modern construction environments.
  • Applications: For mid to large-scale construction projects, such as residential complexes, commercial buildings, and infrastructure developments, where consistent concrete supply is crucial.

Components of Concrete Pump

Hopper

A large receptacle into which the mixed concrete is poured.

Valve System

Typically, a pompa concrete employs either a ball valve or an S-tube valve to control the flow of concrete from the hopper into the pumping system.

Pumping Cylinders

These are hydraulic cylinders that alternately draw the concrete from the hopper (suction phase) and then push it into the discharge outlet (pumping phase).

Concrete Piston

Works within the pumping cylinders to move the concrete.

Delivery Pipeline

A series of connected pipes or hoses through which the concrete is pumped to its destination.

How Does a Concrete Pump Work?

Loading the Concrete

Suction Phase

Switching Valve

Pumping Phase

Discharge

Loading the Concrete

Initially, concrete is mixed in a mixing truck or at a batching plant and then transferred to the hopper of the pump beton.

Suction Phase

Inside the pump machine concrete, there are two concrete pistons that operate in a reciprocating motion. When one piston draws back, it creates suction that pulls concrete from the hopper into the cylinder.

Switching Valve

As one piston is pulling concrete into the cylinder, the other piston pushes the concrete out. This action is coordinated by a switching valve (either an S-tube, ball valve, or gate valve) that directs the flow of concrete into the correct cylinder.

Pumping Phase

When the piston moves forward, it pushes the concrete out of the cylinder and into the delivery pipeline. The high pressure generated ensures the concrete can be transported over long distances or to great heights.

Discharge

The concrete moves through the delivery pipeline until it reaches its destination, where it is poured into the required forms.

In addition to understanding how it works, it is necessary to understand how to operate a concrete pump that, properly operating a concrete pump is vital for several reasons, encompassing safety, efficiency, effectiveness, and durability of both the pumping equipment and the construction project itself.

How to Operate a Concrete Pump?

Operating a Chinese concrete pump involves several key steps to ensure safe and efficient concrete placement:

Preparation:
  • Conduct a site inspection to identify any obstacles and ensure ground stability. Review safety protocols, ensuring all operators wear appropriate personal protective equipment (PPE).
  • Equipment Check: Inspect the concrete pump, hoses, and other equipment for wear or damage. Ensure the hydraulic and electrical systems are functioning correctly.
  • Set-Up: Position the pump truck on a stable surface and extend outriggers to stabilize it. Prime the pump by circulating a mixture of water and cement to prevent blockages.
Operation:
  • Direct the ready-mix concrete mixer truck to discharge into the hopper.
  • Start the pump and control the flow of concrete, adjusting the pump speed as necessary.
  • Use hand signals or radios for team communication during pumping.
  • Clean-Up: After pumping, clean the hopper, lines, and boom with water to remove residual concrete. Inspect and conduct regular maintenance on the equipment after use.

Adhering to these steps ensures the concrete pump operates smoothly and safely, contributing to the successful completion of construction projects. Always follow manufacturer guidelines for specific operating instructions. So knowing all this, you must be wondering how you can buy the right concrete pump, first let’s look at where you can buy a concrete pump from.

Where to Buy a Concrete Pump?

Purchasing a concrete pump involves a significant investment, and selecting the right source is crucial for getting value for your money. Here are some avenues through which you can buy a concrete pump:
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1. Manufacturers

Buying directly from concrete pumping machine companies is one of the best options if you’re looking for a new concrete pump. You’ll have access to the latest models, comprehensive warranties, and direct customer support.

2. Authorized Dealers

Authorized dealers offer a range of new and used concrete machine with pump, backed by the manufacturer’s warranty and support. They can provide detailed advice on the most suitable model for your needs based on their extensive product knowledge and experience in the industry.

3. Used Equipment Suppliers

If budget constraints prohibit a new purchase, used equipment suppliers can be a good source. They often have a variety of models at lower prices. However, it’s essential to thoroughly inspect any used equipment or have it inspected by a professional to ensure it’s in good working condition.

4. Online Marketplaces

Websites like MachineryTrader, IronPlanet, and even eBay offer listings for new and used concrete pumps. Online marketplaces can provide the opportunity to find deals but require diligence in research to avoid scams. Make sure to verify the seller’s credibility and inspect the equipment before purchasing.

5. Construction Equipment Auctions

Auctions can be an excellent place to find deals on used concrete pumps. Sites like Ritchie Bros. Auctioneers regularly host auctions where you can bid on equipment. The caveat here is similar to online purchases: know what you’re buying and understand the auction terms.

6. Tips for Buying

Research: Understand the specific requirements for your projects.
Inspect: Inspect the equipment personally or hire a professional to assess its condition.
Warranty and Support: Check the availability of warranties, maintenance services, and parts.
Cost Analysis: Consider the total cost of ownership, including purchase price, operating costs, maintenance, and resale value.

Concrete Pump FAQs

1. Why use a concrete pump?

Concrete pumps provide several advantages, including speed and efficiency of concrete placement, reduced labor costs, access to difficult-to-reach areas, and improved quality control in concrete pouring operations.

2. Can a concrete pump reach over houses or buildings?

Yes, boom pumps have extendable arms that can reach over houses or other obstacles. The length of the boom determines how high or far the pump can reach.

3. How far can a concrete pump hose reach?

Line pumps can typically pump concrete hundreds of meters away from the pump location. The exact distance depends on the pump’s power and the diameter of the hose, with larger diameters reducing the maximum distance.

4. Is specialized training required to operate a concrete pump?

Yes, operating a concrete pump requires specialized training and certification due to the complex nature of the machinery and the potential safety hazards involved in pumping concrete.

5. What are the safety precautions when using a concrete pump?

Key safety measures include wearing appropriate PPE (personal protective equipment), ensuring the pump is properly set up and stabilized, keeping clear of the pump’s moving parts and discharge hose, and being aware of the hose’s whipping risk under blockages or pump pressure changes.

6. How much does it cost to rent or buy a concrete pump?

The cost varies widely based on the pump type, age (new vs. used), brand, and region. Renting can range from hundreds to over a thousand dollars per day, while purchasing can range from tens of thousands to over a hundred thousand dollars.

7. Can I pump different types of concrete mixtures?

Yes, but not all concrete pumps handle every type of mixture well. Some pumps are better suited for specific mix designs, particularly in terms of aggregate size and the concrete’s slump (wetness). Always consult with your concrete pump with machine provider about the compatibility of your concrete mix.

Models of various types of crushers

Whether you’re buying new or used, the key to a successful purchase lies in thorough research and a clear understanding of your needs. Always approach reputable sellers and manufacturers to ensure you receive reliable equipment that serves your projects effectively.

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