A mobile concrete batching plant is a compact, portable system designed to mix and produce concrete directly on or near the construction site. Unlike stationary plants, mobile batching plants can be easily relocated, set up quickly, and offer the flexibility required by projects with varying locations or short timelines.
Mobile Concrete Batching Plants Powering Different Projects
AJY-60 Mobile Concrete Batching Plant in Kazakhstan
- Delivery Time: August 2023
- Application: For road construction project
Customer Feedback: “Thanks to Aimix’s timely support and the hard work of the professional team, the potential delay in the planned deployment was effectively avoided. Within two weeks, the AJY-60 mobile small concrete batching plant was successfully installed and officially commissioned by the end of August.”
AJZY-30 Drum Type Mobile Batch Plant in the Philippines
- Delivery time: November 2023
- Application: For residential construction project
Customer Feedback: “We appreciate Aimix’s profession and timing after-sales service. This mobile concrete plant is easy to operate and works efficiently. We wish cooperate with Aimix again.”
AJSY-35 Mobile Concrete Plant for Sale in Malaysia
- Delivery time: March 2024
- Application: For house buidling project
Customer Feedback: “This compact mobile batch plant is easy to install and operate and works efficiently.”
Mobile Batching Plant Types for Various Requirements
Aimix offers a diverse range of mobile concrete batching plants tailored to various construction project needs, including AJY, AJSY, and AJZY types. These plants are ideal for short to medium-term projects, efficiently producing plastic concrete, dry hard concrete, and more. Known for flexibility, easy transportation, and quick setup, our mobile batching plants provide a reliable and efficient solution for on-site concrete production. Let’s explore these mobile batching plant types one by one.
AJY Type Mobile Concrete Batching Plant
Hot-sale Models: AJY35, AJY50, AJY60
Productivity: 25-100 m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: belt type or hopper type
Features: Equipped with mobile tires, this type of concrete mobile plant can be relocated efficiently, requiring only half a day for disassembly. Once dismantled, it can be transported to a new site and reassembled within a day, making it an excellent choice for projects that demand flexibility and rapid site transitions.
AJSY Type Mobile Batch Plant
Hot-sale Models: AJSY25, AJSY35, AJSY50
Productivity: 25-50 m³/h
Mixer: Twin shaft mixer
Aggregate Feeder: 2×3.5 m³
Features: With engineering tires and lifting outrigger structures, the AJSY series mobile compact batch plant can be quickly transported between sites without the need for disassembly or reassembly.
AJZY Drum Type Mobile Concrete Plant
Hot-sale Models: AJZY35, AJZY50, AJZY60
Productivity: 35-60 m³/h
Mixer: JZM750-JZM1500
Mixing Period: 90-120 s
Features: The plant is equipped with a drum mixer, it is ideal for mixing highly fluid plastic concrete. The compact, integrated design requires no foundation and no installation when relocating.
The AJZY drum type mobile batching plant is highly mobile and cost-effective. It is suitable for small-scale projects that frequently move between sites, where the concrete quality requirements are not high, such as C30 and lower-grade projects.
Mobile Batching Plant Specifications
| Model | AJY25 | AJY35 | AJY50 | AJY75 | AJY100 |
|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 100 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Mixer Power (kW) | 18.5 | 30 | 2x18.5 | 2x30 | 2x37 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ60 | Φ60 |
| Aggregate Bin Capacity (m³) | 4x4m³ | 4x4m³ | 4x5m³ | 4x6m³ | 4x8m³ |
| Powder Storage Silo (ton) | 1x50 | 1x100 | 1x100 | 2x100 | 3x100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.2 | 4.2 | 4.2 |
| Weighing Range & Accuracy of Aggregate (kg) | 2x900kg±2% | 2x900kg±2% | 2x1200kg±2% | 2x1800kg±2% | 2x2400kg±2% |
| Weighing Range & Accuracy of Cement (kg) | 350kg±1% | 500kg±1% | 600kg±1% | 1000kg±1% | 1200kg±1% |
| Weighing Range & Accuracy of Water (kg) | 200kg±1% | 200kg±1% | 350kg±1% | 450kg±1% | 550kg±1% |
| Weighing Range & Accuracy of Additive (kg) | 30kg±1% | 30kg±1% | 30kg±1% | 30kg±1% | 50kg±1% |
| Overall Weight (ton) | ≈15 | ≈20 | ≈25 | ≈31 | ≈37 |
| Installation Power (kW) | ≈65 | ≈75 | ≈90 | ≈125 | ≈180 |
How Mobile Concrete Plants Adapt to Remote Projects
Remote projects like mining sites, rural infrastructure, and isolated roadworks face unique challenges. Mobile concrete plants offer a flexible solution by overcoming the limitations of stationary setups with high portability and efficient on-site concrete production. Their adaptable design reduces transportation time and costs, making them essential in areas with limited infrastructure.
Compact Design
Mobile concrete plants are engineered for rapid deployment. Unlike stationary plants, they feature compac components that can be transported via standard trucks or trailers. This eliminates the need for permanent foundations, allowing users to assemble and dismount the plant quickly. For remote sites with limited space or rough terrain, this flexibility ensures that concrete production can begin within hours, not weeks.
Self-Sufficiency in Harsh Environments
Remote locations often lack access to grid power, water sources, or skilled labor. Mobile batch plants address these gaps with integrated systems such as diesel generators, onboard water tanks, and automated controls. Advanced models even incorporate solar power options or water recycling systems to reduce dependency on external resources. Automation further minimizes the need for specialized operators, enabling small teams to manage production efficiently.
On-Demand Concrete Production
Transporting ready-mix concrete over long distances is costly and risks material degradation. Mobile batching plants enable on-site mixing, ensuring fresh, high-quality concrete is available exactly where and when it’s needed. This cuts transportation expenses, reduces waste, and accelerates project timelines—critical factors in remote areas where delays can escalate costs dramatically.
Real-World Applications
From building access roads in mountainous regions to constructing renewable energy farms in deserts, mobile plants excel in extreme conditions. For example, mining companies use them to produce concrete for tailings dams or worker facilities, while disaster recovery teams deploy them swiftly to rebuild infrastructure in isolated disaster zones.
Cost and Time Efficiency
By eliminating the need for off-site concrete sourcing, mobile concrete plants reduce fuel consumption and carbon emissions linked to long-haul transportation. Their quick setup and teardown also minimize downtime between projects, maximizing equipment utilization.
Mobile Concrete Batching Plant Price and Cost
Aimix mobile concrete plant price generally ranges from $38,000 to $120,000 or more, depending on factors such as production capacity, type of plant, and customized features. Smaller, lower-capacity mobile batch plants are generally on the lower end of the price range, while larger, more advanced plants with higher capacity and automation features are on the higher end.
In addition to the initial purchasing price, the costs of batching plant mobile investment include setup, operational expenses, raw materials cost, transportation cost, maintenance and spare parts cost, employees wages and other expenses. Proper planning and efficient operation can help maximize the return on investment by reducing unnecessary costs and extending the mobile plant’s useful life.
Balancing Quality and Budget in Mobile Batch Plant Purchase
Purchasing a mobile batch plant requires a strategic balance between quality and budget to ensure long-term value. While upfront costs are a key consideration, prioritizing reliability and performance prevents costly downtime and repairs. Here’s how to strike the right balance:
Prioritize Critical Components
Focus on core elements like the mixer, control system, and structural durability. Opt for reputable brands like Aimix for critical parts, even if it means a slightly higher initial cost. For example, a high-quality twin-shaft mixer ensures consistent concrete quality, reducing material waste and rework expenses.
Evaluate Total Cost of Ownership (TCO)
Look beyond the sticker price of the concrete plant. Cheaper plant models may lack energy efficiency, require frequent maintenance, or have shorter lifespans. Calculate long-term costs, including fuel consumption, spare parts availability, and warranty coverage. A plant with higher efficiency and lower maintenance often delivers better ROI.
Consider Modular Options
For projects with constrained budgets, explore modular plants from reputable concrete plant manufacturers. Modular designs enable you to invest in essential features initially, ensuring your immediate operational needs are met, while offering the flexibility to scale up as project demands evolve. This approach not only lowers the upfront cost but also allows for future upgrades without a complete overhaul of your system.
Compare Supplier Credibility
Choose manufacturers with proven track records, even if their batching plant prices are mid-range. Reliable suppliers provide technical support, training, and warranties, which minimize risks of operational failures. Check certifications like CE and customer reviews to verify quality claims.
Tailor to Project Needs
Avoid over-investing in unnecessary features. For small-scale or short-term projects, a compact, basic mobile plant model may suffice. For larger or long-term projects, prioritize automation and advanced controls to boost productivity.
Essential Parts of a Mobile Concrete Batch Plant
A mobile concrete batch plant is a compact and versatile system designed for the production of concrete on-site. It includes several essential components that work together to ensure efficient and consistent concrete production. Knowing the main components and their functions will help you operate them more safely and reliably.
Aggregate Batching System
- Aggregate Bins: Separate compartments (usually 2 to 4) for different sizes of aggregates (sand, gravel, crushed stone). The bins are often equipped with vibrators to prevent material clogging.
- Weighing System: Weighing system ensures precise measurement of aggregates before they are mixed, which is critical for achieving the desired concrete mix design.
- Conveyor Belt: Transfers the measured aggregates to the mixing system. It is designed for smooth operation and minimal material spillage.
Cement Silo and Screw Conveyor
- Cement Silo: Stores cement and protects it from moisture. Mobile batching plants typically feature smaller, easily transportable silos, which can be horizontal or vertical style.
- Screw Conveyor: Transports cement from the silo to the weighing hopper. It is designed for efficient and consistent material flow.
- Weighing System: Ensures accurate dosing of cement, which is crucial for the strength and durability of the concrete.
Mixing System
- Mixer: The mixer is the heart of the mobile batching plant. It combines all the ingredients (aggregates, cement, water, and additives) into a homogeneous concrete mix. Twin-shaft mixers are popular for their high efficiency and uniform mixing, while drum mixers are common for smaller plants due to their simplicity.
- Mixer Platform: Provides access to the mixer for maintenance and inspection. It is often equipped with safety features such as guardrails and non-slip surfaces.
Control System
- Control Panel: The operator interface, where the batching process is managed. It allows the operator to input mix designs, monitor production, and adjust settings.
- Software: Controls the entire batching process, ensuring accurate measurements, consistent mixing, and automatic batching. Modern systems often feature user-friendly interfaces with touchscreens.
- Sensors: Monitor various aspects of the mixing process, including material levels, weights, and temperatures, ensuring precise control over each batch.
- Automation: Reduces human error and increases efficiency by automating key processes such as dosing, mixing, and unloading.
Pneumatic System
- Air Compressor: Powers the pneumatic system, which is used to control gates, valves, and other components of the batching plant.
- Pneumatic Valves and Cylinders: Operate the opening and closing of aggregate and cement discharge gates, ensuring smooth and efficient operation.
Transportation and Chassis System
- Trailer Chassis: The entire batching plant is mounted on a trailer chassis, allowing for easy transportation from one site to another.
- Axles and Tires: Designed to support the weight of the mobile batch plant and ensure stability during transport.
- Towing Mechanism: A robust towing mechanism allows the plant to be hitched to a truck or tractor for relocation.
Choosing the Right Manufacturer: Reliability, Support, and Warranty Considerations
Selecting the right manufacturer for a mobile concrete batching plant requires careful evaluation of three critical factors: reliability, after-sales support, and warranty terms. These elements directly impact operational efficiency, long-term costs, and project success.
Reliability: Proven Track Record
- Industry Experience: Look for manufacturers with a decade or more of expertise in designing and manufacturing mobile batching plants.
- Certifications: ISO, CE, or other global standards ensure compliance with safety and quality benchmarks.
- Customer Testimonials: Project cases or reviews from clients in similar industries validate real-world performance of the equipment.
After-Sales Support: Minimizing Downtime
- 24/7 Technical Assistance: Rapid response teams for troubleshooting and resolving issues promptly.
- Training Programs: On-site or virtual training for operators to maximize plant efficiency and reduce operational errors.
- Spare Parts Availability: Quick and easy access to mobile concrete plant spare parts minimizes downtime during maintenance.
Warranty: Protecting Your Investment
- Coverage Duration: The standard warranty is typically one year, but extended coverage offers greater peace of mind.
- Inclusions: Clarify which components are covered (e.g., mixers, control systems, structural parts).
- Exclusions: Be aware of exclusions like wear-and-tear parts (e.g., belts, liners) or clauses regarding misuse.
Future Outlook and Innovations
The market for mobile concrete batching plant is continuously evolving. Technological advancements, sustainability initiatives, and changes in global construction trends will continue to shape the industry. Key future developments include:
01Increased Automation
Further integration of AI and IoT will streamline operations, reduce waste, and optimize production processes.
02Sustainability Initiatives
The push for eco-friendly construction will lead to innovations that reduce energy consumption and emissions, making future mobile concrete batching plants more sustainable.
03Customization and Modular Designs
Future models will likely offer more modular designs that allow for scalability and customization, ensuring that the plant can adapt to varying project demands.
04Enhanced Remote Monitoring
With the ongoing development of connectivity solutions, remote monitoring and predictive maintenance will become standard, further reducing downtime and maintenance costs.
Partner with Aimix for Reliable Mobile Batch Plants or Become a Distributor
Partner with Aimix for a high-quality, reliable mobile concrete batching plant and take your business to the next level! Our advanced mobile batch plants offer fast, efficient, and cost-effective concrete production, ideal for various construction projects. Whether you need a plant for your operations or want to become a distributor, we provide competitive prices, top-tier support, and a strong market reputation.
Join us as a distributor to access exclusive benefits, a growing customer base, and long-term success in the concrete industry. Contact Aimix today to explore partnership opportunities and deliver premium concrete solutions to your market!
