Mobile concrete batching plant is ideal for short-term projects or projects that require frequent relocation, due to its quick setup and dismantling. We AIMIX GROUP is a professional mobile concrete batching plant manufacturer, providing various mobile plants to match various projects requirements.
Our Mobile Concrete Batching Plant Models
Aimix provides a range of mobile concrete batching plants designed to meet different construction projects needs. Our mobile plants models include AJY-25, AJY-35, AJY-50, AJY-60, AJSY series and AJZY series plants, suitable for short-term for medium-term projects to produce plastic concrete, dry hard concrete, etc. These mobile batching plants are known for the flexibility, ease of transport, and quick setup.
AJ-25-50 Mobile Plants Specifications
| Types | Belt Type | ||
|---|---|---|---|
| Model | AJY-25 | AJY-35 | AJY-50 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Category of Aggregate | 3/4/2002 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
Project Cases – Mobile Concrete Plants for Worldwide Customers
Aimix has been in batching plant industry for many years and our mobile concrete plants for sale have been well-received by customers worldwide due to the versatility, efficiency, and ease of use. Our mobile plants provide reliable and high-quality concrete production in diverse working conditions.
Refer to more cases while you are searching for a mobile batch plant for your projects.
Main Components and Features of Mobile Concrete Batching Plant
A mobile batching plant is a compact and versatile system designed for the production of concrete on-site. It includes several key components that work together to ensure efficient and consistent concrete production. Knowing the main components and their features will help you use them more safely and reliably.
1. Aggregate Batching System
Components: Aggregate bins (usually 2 to 4 compartments), weighing system, and conveyor belt.
Features:
(1) Aggregate Bins: Separate compartments for different sizes of aggregates (sand, gravel, crushed stone). The bins are often equipped with vibrators to prevent material clogging.
(2) Weighing System: Ensures precise measurement of aggregates before they are mixed, which is critical for achieving the desired concrete mix design.
(3) Conveyor Belt: Transfers the measured aggregates to the mixing system. It is designed for smooth operation and minimal material spillage.
2. Cement Silo and Screw Conveyor
Components: Cement silo (for storage), screw conveyor, and weighing system.
Features:
(1) Cement Silo: Stores cement and protects it from moisture. Mobile batching plants typically feature smaller, easily transportable silos, which can be horizontal or vertical style.
(2) Screw Conveyor: Transports cement from the silo to the weighing hopper. It is designed for efficient and consistent material flow.
(3) Weighing System: Ensures accurate dosing of cement, which is crucial for the strength and durability of the concrete.
3. Water Supply System
Components: Water tank, pump, and flow meter.
Features:
(1) Water Tank: Stores water required for the concrete mix. Mobile plants often use tanks that are easy to refill and maintain.
(2) Pump: Delivers water to the mixing system. It must be powerful and reliable to ensure consistent water supply.
(3) Flow Meter: Measures the exact amount of water used in each batch, ensuring the mix’s consistency and quality.
4. Additive Supply System
Components: Additive tanks, dosing pump, and control system.
Features:
(1) Additive Tanks: Store liquid or powder additives that modify the properties of the concrete (e.g., retarders, accelerators, plasticizers).
(2) Dosing Pump: Accurately injects additives into the mix, controlled by the batching plant’s automation system.
(3) Control System: Integrates the dosing process with the overall batching operation, ensuring that additives are mixed uniformly.
5. Mixing System
Components: Mixer (twin-shaft mixer, planetary mixer, or drum type mixer) and mixer platform.
Features:
(1) Mixer: The heart of the batching plant. It combines all the ingredients (aggregates, cement, water, and additives) into a homogeneous concrete mix. Twin-shaft mixers are popular for their high efficiency and uniform mixing, while drum mixers are common for smaller plants due to their simplicity.
(2) Mixer Platform: Provides access to the mixer for maintenance and inspection. It is often equipped with safety features such as guardrails and non-slip surfaces.
6. Control System
Components: Control panel, software, sensors, and automation features.
Features:
(1) Control Panel: The operator interface, where the batching process is managed. It allows the operator to input mix designs, monitor production, and adjust settings.
(2) Software: Controls the entire batching process, ensuring accurate measurements, consistent mixing, and automatic batching. Modern systems often feature user-friendly interfaces with touchscreens.
(1) Sensors: Monitor various aspects of the batching process, including material levels, weights, and temperatures, ensuring precise control over each batch.
(2) Automation: Reduces human error and increases efficiency by automating key processes such as dosing, mixing, and unloading.
7. Pneumatic System
Components: Air compressor, pneumatic valves, and cylinders.
Features:
(1) Air Compressor: Powers the pneumatic system, which is used to control gates, valves, and other components of the batching plant.
(2) Pneumatic Valves and Cylinders: Operate the opening and closing of aggregate and cement discharge gates, ensuring smooth and efficient operation.
8. Transportation and Chassis System
Components: Trailer chassis, axles, tires, and towing mechanism.
Features:
(1) Trailer Chassis: The entire batching plant is mounted on a trailer chassis, allowing for easy transportation from one site to another.
(2) Axles and Tires: Designed to support the weight of the plant and ensure stability during transport.
(3) Towing Mechanism: A robust towing mechanism allows the plant to be hitched to a truck or tractor for relocation.
Why Customers Choose Mobile Concrete Plants? – Benefits of Using Them
Customers choose mobile concrete plants for several reasons, especially when their projects demand flexibility, cost-efficiency, and quick setup. From this part you will know the main benefits of using the mobile batch plants.
Easy Relocation and Adaptability
Mobile concrete plants can be easily transported to different job sites, making them ideal for projects that require frequent relocation or where concrete is needed in multiple locations. They are suitable for a wide range of projects, from road construction to remote infrastructure projects.
Time-saving and Minimal Site Preparation
Mobile concrete batch plants can be set up and dismantled quickly, reducing downtime and allowing projects to start sooner. The mobile plants require less foundation work compared to stationary batch plants, which speeds up installation.
Lower Transportation Costs and Reduced Labor Costs
By producing concrete on-site, mobile plants eliminate the need for transporting concrete from a distant batching plant, reducing transportation costs. The automation and efficient operation of mobile mixing plants require less manual labor, leading to lower labor costs.
Less Material Waste and Continuous Operation
On-site concrete production reduces the risk of material waste, as the exact amount needed can be produced on demand. Mobile batch plants can operate continuously without the need for constant supply from a central plant, ensuring uninterrupted workflow.
Consistent Quality
Mobile concrete plants are equipped with advanced control systems that ensure precise mixing and consistent concrete quality, meeting specific project requirements. Concrete can be produced as needed, reducing the risk of waste and ensuring fresh, high-quality concrete for every pour.
Better Control Over Schedule and Immediate Availability
Having a mobile plant on-site allows for better control over the concrete supply, leading to fewer delays and more efficient project management. Concrete is available immediately on-site, reducing waiting times and allowing for quicker project completion.
Environmental Benefits
Concrete mobile batching plants minimize the need for multiple concrete deliveries, reducing fuel consumption and emissions. Equipped with dust collectors and noise reduction systems, mobile batching plants are designed to operate with minimal environmental disruption.
Selection Guide – Key Considerations for Choosing the Right Mobile Batch Plant
Project Requirements
Determine the required production capacity and ensure the mobile concrete batching plant can meet the needs without causing delays. Consider the specific type of concrete your project requires.
Site Conditions
Evaluate the available space, site accessibility, and terrain conditions. Choose a batching mobile plant that fits the site and is easy to transport and set up, even in challenging locations.
Budget and Costs
Balance the initial purchase cost with the total cost of ownership, including transportation, setup, and maintenance. Consider long-term cost savings.
Technology and Automation
Select a plant with the right level of automation and ensure it integrates smoothly with your existing systems.
Compliance and Safety
Ensure the concrete mobile batching plant meets your local environmental and safety regulations, including dust control and emergency features.
Manufacturer Reputation
Choose a reputable batching plant manufacturer with strong after-sales support to ensure reliability and minimize downtime.
Customization and Flexibility
Consider the mobile plant’s mixing efficiency, energy consumption, and overall ease of operation. Plants with high efficiency and low operational costs can enhance productivity and reduce long-term expenses.
Logistical Support
Ensure the concrete plant manufacturer offers reliable transportation, delivery, and installation services. Confirm that they provide comprehensive training for your team to ensure smooth operation from the start.
Mobile Concrete Batching Plant Price and Cost
Aimix mobile concrete plant price generally ranges from $38,000 to $120,000, depending on factors such as production capacity, type of plant, and customized features. Smaller, lower-capacity mobile batch plants are generally on the lower end of the price range, while larger, more advanced plants with higher capacity and automation features are on the higher end.
In addition to the initial purchasing price, the costs of batching plant mobile investment include setup, operational expenses, raw materials cost, transportation cost, maintenance and spare parts cost, employees wages and other expenses. Proper planning and efficient operation can help maximize the return on investment by reducing unnecessary costs and extending the mobile plant’s useful life.
Working Process of A Mobile Concrete Batching Plant
Material Storage
Aggregates, Cement, and Additives: Materials are stored in their respective bins or silos. Aggregates (sand, gravel, crushed stone) are kept in separate bins, cement is stored in a silo, and additives are stored in designated containers.
Material Weighing
Weighing System: When a batch is needed, the control system activates the weighing system. The required amounts of aggregates, cement, water, and additives are precisely weighed according to the mix design specifications.
Material Conveying
Conveyor Belts: Aggregates are transported from the storage bins to the mixing unit via conveyor belts. Cement is conveyed from the silo to the mixer using a pneumatic or screw conveyor. Water and additives are also transported to the mixing unit through their respective systems.
Mixing
Mixer Unit: The weighed materials are fed into the mixing unit (e.g., twin-shaft mixer, planetary mixer, or drum mixer). The mixer combines the aggregates, cement, water, and additives thoroughly to produce a uniform concrete mix.
Discharge
Discharge System: Once the mixing process is complete, the ready-mix concrete is discharged from the mixer into the waiting trucks or directly into the forms or molds, depending on the project requirements.
Quality Control
Control System: Throughout the batching and mixing process, the control system monitors various parameters, such as mix proportions, mixing time, and consistency, ensuring that the concrete meets the required specifications.
Dust Collection
Dust Collection System: During material handling and mixing, the dust collection system captures dust and fines to reduce environmental impact and maintain compliance with regulations.
Clean-Up
Cleaning System: After each batch, the mixer and other components are cleaned to prevent residue buildup and ensure the quality of subsequent batches. This can include automated cleaning cycles or manual washout procedures.
This process allows mobile concrete batching plants to efficiently produce quality concrete at various sites, with flexibility and precision tailored to the specific needs of each project. Click the below video now to know the detailed working principles of the small mobile concrete batching plant.
After knowing the basic information of our mobile batching plant, you may want to know our services and then let’s take a closer look at the professional services offered by our company now.
Reliable Services Provided by Aimix Group
Aimix Group provides a comprehensive range of services to support customers throughout the lifecycle of their mobile batching plant equipment. Many customers choose to cooperate with us because we offers professional and reliable services to ensure the efficient use of the batching plants.
Pre-Sales Consultation
- Needs Assessment: Aimix Group’s experts assist in assessing project requirements to recommend the most suitable mobile plant equipment.
- Technical Support: Provide detailed technical specifications and guidance on plant selection to ensure it aligns with the project’s needs.
Sales and Installation
- Customized Solutions: We provide tailored solutions based on the customer’s specific requirements, including customization options for various equipment.
- Installation Assistance: Our installation engineers team provides both online and on-site installation services to ensure the batch plant is set up correctly and functions as intended. This includes assembling, calibrating, and testing the plant.
Training and Operation
- Operator Training: Aimix provides training for operators to ensure they are proficient in operating and maintaining the concrete plant equipment.
- Safety Training: Training on best practices for safe operation and maintenance to minimize risks and ensure compliance with safety standards.
Maintenance and Support
- Routine Maintenance: Regular maintenance services to keep the equipment in optimal working condition and prevent potential issues.
- Repairs and Troubleshooting: Quick response to repair requests and troubleshooting support to address any operational problems efficiently.
- Spare Parts Supply: Provision of genuine spare parts to ensure the longevity and performance of the equipment.
After-Sales Service
- Customer Support: Dedicated after-sales service to assist with any queries or issues that arise post-purchase.
- Warranty Coverage: Aimix offers warranties on our mobile concrete plant equipment, providing peace of mind and protection against defects or malfunctions.
Upgrades and Modifications
- Equipment Upgrades: Options for upgrading existing mobile batch plant equipment to incorporate the latest technologies and improve performance.
- Modifications: Custom modifications to adapt the plants to changing project needs or to enhance functionality.
Our extensive service offerings are designed to ensure customer satisfaction and the efficient operation of the mobile batching plant throughout its service life. If you are searching for a mobile concrete batching plant now and plan to purchase one for your construction project, please don’t hesitate to contact us for the most suitable recommendation!
