In the road and bridge construction industry, a stationary asphalt mixing plant stands out for its exceptional performance and reliable production capacity. This equipment ensures a continuous and efficient supply of asphalt mix, delivering high-quality output over extended periods. The high production capacity and low maintenance needs make it ideal for projects that require a steady, long-term asphalt supply. Whether you’re paving highways or constructing bridges, a stationary asphalt plant meets the most demanding construction needs, ensuring your project runs smoothly. AIMIX is here to help you explore more about stationary asphalt plants and providing customized solutions.
Stationary Asphalt Batch Plant in Uzbekistan
Capacity: 120 tons/hour
Model: ALQ-120
Project Location: Uzbekistan
Project: Local Highway Construction
Application Scenario: Urban Road Construction and Maintenance
Stationary Asphalt Batch Plant in the Philippines
Capacity: 80 tons/hour
Model: ALQ-80
Project Location: Philippines
Project: Road Infrastructure Construction
Application Scenario: Maintenance of Urban and Rural Roads
Stationary Asphalt Batch Plant in Indonesia
Capacity: 80 tons/hour
Model: ALQ-80
Project Location: Indonesia
Project: Urban Road Construction
Application Scenario: Road Construction and Repairment
Stationary Asphalt Drum Mix Plant in Guatemala
Capacity: 120 tons/hour
Model: ALT-120
Project Location: Guatemala
Project: Guatemala National Highway Project
Position: Guatemala City to Southern Ports
Stationary Asphalt Batch Plant in Kazakhstan
Capacity: 80 tons/hour
Model: ALQ-80
Project Location: Kazakhstan
Project: Urban/Rural Road Construction
Application Scenario: Local Road Construction and Maintenance
Stationary Asphalt Plant Types and Specifications
Stationary asphalt plants are mainly divided into two types: stationary batch asphalt plants and stationary drum mix asphalt plants. Each type offers unique benefits and is suited for different construction needs. Let’s see more details about two stationary type asphalt plants.
ALQ Series Stationary Batch Type Asphalt Plant
Application
Ideal for large projects requiring precise control over asphalt mix quality, such as highways, urban roads, and airport runways.
Key Advantages
- Precise Control: Produces asphalt in batches, ensuring exact measurement and high-quality results. This is crucial for demanding projects.
- Consistent Quality: Guarantees uniform quality for each batch, essential for large projects like highways and airport runways.
- Flexible Formulations: Can create different asphalt mixes to meet specific project needs, adapting to various construction stages.
- Efficient Operations: Allows adjustments to mix formulas, improving construction efficiency and saving time and costs.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
ALT Series Stationary Drum Mix Asphalt Plant
Application
Ideal for large-scale projects requiring continuous and efficient asphalt production, such as long roadways and major infrastructure projects. The drum mix plant provides a steady supply of asphalt to meet high-volume demands.
Key Advantages
- Continuous Production: Provides a constant flow of asphalt, ensuring a stable supply for large projects.
- High Efficiency: Delivers rapid production speeds, making it suitable for projects with tight deadlines.
- Consistent Quality: Maintains uniform asphalt quality throughout the production process, ensuring reliable results.
- Time Savings: Enables quick production and delivery of asphalt, helping to speed up project timelines.
| Courts Models | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Capacity | 20 t/h | 45 t/h | 60 t/h | 80 t/h | 100 t/h |
| The ability to | 40kw | 75kw | 120kw | 165kw | 200kw |
| Cold Aggregate Hoppers | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finished Product Hopper | 3t | 3t | 7t | 7t | 9t |
| Asphalt Temperature | 120-180 ℃ | ||||
| Fuel consumption | 13-15kg/t | ||||
| Asphalt Tank | 10 t | 20 t | 30 t | 30 t | 35 t |
| Control room | 2.2m | 2.2m | 3m | 3m | 3.5m |
| Option | Bag dust filter | ||||
These two types of stationary asphalt mix plants cater to different project requirements, offering tailored solutions to ensure successful project execution. Next, let’s see more about the stationary asphalt plant prices.
What is the Price Range for a Stationary Asphalt Mixing Plant?
When considering the stationary asphalt mixing plant price , it’s important to match your budget with the right model. Whether you need a cost-effective solution or high-capacity production, both series provide excellent choices to meet your specific needs. With the ALT series offering budget-friendly options and the ALQ series asphalt batching plant stationary providing high-capacity solutions, you’ll find the perfect fit for your needs. Let’s see the specific stationary type asphalt plant price together!
- The ALT series stationary drum mix plant offers affordable options, ideal for small to medium projects, with capacities ranging from 20 to 100 tons per hour and prices between $60,000 and $250,000.
- The ALQ series stationary asphalt batch plant is designed for larger road and bridge projects, offering higher capacities with stationary asphalt batching plant prices from $220,000 to $1,220,000.
Understanding the stationary asphalt mix plant price and capabilities of each can guide you to the best choice. Let’s see the stationary asphalt plant price list in the following.
| ALQ Series Stationary Asphalt Mixing Plant | |||
|---|---|---|---|
| Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
| ALQ40-ALQ80 | 40-80 | 220,000 | 370,000 |
| ALQ100-ALQ160 | 100-160 | 420,000 | 560,000 |
| ALQ200-ALQ320 | 200-320 | 710,000 | 1,220,000 |
| ALT Series Asphalt Drum Mix Plant | |||
|---|---|---|---|
| Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
| ALT20-ALT60 | 20-60 | 60,000 | 150,000 |
| ALT80-ALT100 | 80-100 | 210,000 | 250,000 |
Key Differences Between Stationary Asphalt Plant and Mobile One?
The stationary asphalt mixing plant and the mobile one differ significantly in design, application, and performance. Below are the key differences.
Installation and Structural Design
The stationary asphalt mixing plant is fixed in one place with a sturdy design, ideal for long-term projects. It requires more space and is built to handle large-scale production.
The mobile asphalt mixing plant is compact and can be moved easily, suitable for smaller projects that need quick setup and relocation.
Production Capacity and Application Scenarios
The stationary plant has a higher production capacity, making it perfect for large projects like highways and airports where consistent output is needed.
The mobile plant is designed for smaller production needs, ideal for short-term projects or scattered job sites.
Investment and Operational Costs
The stationary asphalt mixing plant requires a higher initial investment but offers lower operating costs over time, making it cost-effective for big, long-term projects.
The mobile plant costs less upfront but may have higher operational costs, especially if moved frequently.
Environmental Performance and Emission Control
Stationary discontinuous asphalt plants typically have better environmental controls, such as dust and emission systems, making it suitable for projects with strict environmental standards.
The mobile plant has basic environmental features, though newer models are improving in this area.
Maintenance and Upkeep
The stationary plant is easier to maintain and lasts longer since it doesn’t need to be moved.
Mobile type requires more maintenance due to frequent relocation, which can lead to more wear and tear.
How To Choose The Right Stationary Asphalt Mixing Plant For Sale
Choosing the right stationary asphalt mixing plant for sale requires careful consideration of several key factors. Here’s a guide to help you know how asphalt plants work.
Understand Your Project Needs
Start by assessing the specific needs of your project. Consider the size of the construction, the climate of the location, and the type of asphalt mix required. Different projects demand varying levels of output, mixing precision, and environmental standards. Make sure to evaluate these factors thoroughly before making a decision.
Consider Equipment Output
The output capacity of the plant is crucial. Match the equipment’s production capacity to your project’s timeline. For large-scale projects, choose a high-output model to keep up with the demands. For smaller or segmented projects, a medium or small-sized plant might be more suitable.
Focus on Environmental Performance
With increasing environmental regulations, the plant’s eco-friendliness is essential. Opt for equipment with advanced environmental features like efficient dust collection systems, low-noise design, and exhaust gas treatment. This not only ensures compliance but also enhances your company’s image.
Prioritize Stability and Ease of Operation
The stability and ease of operation directly impact efficiency and costs. Select a plant with an automated control system to reduce human errors and boost productivity. Also, consider maintenance costs and the lifespan of key components to ensure long-term stable performance.
Evaluate After-Sales Service and Technical Support
Reliable after-sales service and timely technical support are vital. Good support can quickly resolve issues, minimizing downtime and keeping your project on track. Check the stationary asphalt mixing plant supplier’s local service network and their ability to provide support when needed.
Plan Your Budget Wisely
While the initial investment in a stationary asphalt mixing plant may be high, choosing durable and stable equipment will yield better returns in the long run. When budgeting, consider not only the purchase price but also operating costs, maintenance, and potential environmental penalties.
By considering these factors, you can find the stationary asphalt mixing plant for sale that best suits your project needs, ensuring smooth operation and maximizing your investment.
How To Get The Most Reasonable Stationary Asphalt Plant Price?
Securing a reasonable price for a stationary asphalt batching plant is crucial. Here are some ways to help you find the best value while ensuring quality.
Understand Market Trends
Before purchasing, research the market to understand the current price range and offers from major manufacturers. This allows you to compare the cost-effectiveness of different brands and find a supplier that meets your needs.
Define Your Equipment Requirements
Identify your project needs, including production capacity, site size, and mixing capabilities. Knowing exactly what you need prevents you from buying drum type or batch type asphalt plant that’s too advanced or lacking in features, saving you money.
Choose a Reliable Manufacturer
Select a reputable manufacturer to ensure both quality and fair pricing. Large manufacturers often have well-established production processes and after-sales services, offering competitive prices and longer equipment life.
Take Advantage of Manufacturer Promotions
Manufacturers often run promotions or offer discounts, such as seasonal sales or bulk purchase deals. Keeping an eye on these opportunities can help you secure a better price at the right time.
Opt for Customized Solutions
Choose customized equipment based on your project requirements. Some manufacturers can tailor the equipment to your needs, avoiding unnecessary features and reducing costs.
Negotiate and Explore Long-Term Partnerships
During price negotiations, consider proposing a long-term partnership. If you plan to purchase more equipment in the future, a long-term agreement can result in better pricing and additional service support.
Consider Total Life Cycle Costs
Don’t focus only on the initial purchase price. Consider maintenance costs, energy consumption, and spare parts availability. Choosing equipment with lower total life cycle costs offers better value in the long run.
By following these methods, you can make a more informed decision and secure the right stationary asphalt batching plant at the most reasonable price. Remember to consider equipment quality, after-sales service, and long-term costs to ensure your investment in asphalt mixing plant is worthwhile.
Essential Tips for Choosing a Reliable Stationary Asphalt Plant Supplier
When looking to purchase a stationary asphalt mix plant, it’s important to carefully evaluate potential stationary asphalt mixing plant suppliers to ensure you make a well-informed decision. Here are key steps to guide you to choose a suitable asphalt plant supplier:
Conduct a Targeted Search
Start by searching for stationary asphalt mixer manufacturers. Include your country in the search terms to get more relevant and accurate results. This will help you find reputable local or international stationary asphalt mix plant suppliers.
Visit the Supplier’s Factory
If you find promising stationary asphalt batching plant suppliers, especially one located abroad, it’s crucial to visit their factory. A factory visit allows you to verify the legitimacy of the stationary asphalt mixer supplier and assess their production capabilities. Legitimate stationary asphalt batching plant suppliers with their own factories are more likely to offer competitive pricing and quality assurance.
Request Detailed Information
Ask for comprehensive details about stationary asphalt plants for sale. This should include information on the hot mix plant‘s components, raw materials, processing techniques, and the brands of key parts. Understanding these details will help you evaluate the quality and reliability of the stationary asphalt mixer for sale.
Negotiate Pricing
If the supplier offers a price that seems too high, don’t hesitate to inquire about the reasons. Understanding the cost breakdown can help you negotiate a better deal or decide if the investment is justified based on the plant’s features and benefits.
Evaluate After-Sales Service
Pay close attention to the supplier’s after-sales service, as well as their pre-sale and on-sale support. Reliable after-sales service is crucial for long-term maintenance and support, ensuring that your plant operates efficiently. A stationary asphalt batch plant supplier that offers strong after-sales service is more likely to be a trustworthy and dependable partner.
By following these steps, you can better judge the credibility and reliability of a stationary asphalt plant manufacturer, ultimately leading to a more successful purchase.
Main Components of Stationary Asphalt Mixing Plants for Sale
A stationary asphalt plant is made up of several key components that work together to produce high-quality asphalt. Each part, from the cold aggregate supply system to the electric control system, plays a crucial role in ensuring the plant operates efficiently. Understanding these asphalt plant components helps in achieving better performance and reliable asphalt production. Let’s see the picture of stationary asphalt plant parts and learn its features.
Cold Aggregate Supply System
The system operates smoothly thanks to key features like frequency conversion control, a material shortage alarm, and a belt tension device. Additional elements, such as a cleaning device, a middle filter, pre-lubricated bearings, and anti-slanting wheels, ensure continuous and efficient aggregate supply.
Drying Drum
A thick insulation layer significantly enhances the drying drum’s productivity. The drum is driven by four-wheel friction, providing stable transmission. Both oil and coal burners are available, and they are easy to install and maintain.
Discharge Outlet and Elevator
The discharge outlet features a special structure that minimizes wear and noise. Beneath the elevator is a tensioning device used to adjust the chain’s tightness and facilitate hopper maintenance.
Screening System
The four-layer screen design allows for easy maintenance and replacement, ensuring efficient material separation.
Filler and Asphalt Weighing System
Filler is weighed using a screw conveyor, with one screw for weighing and another for conveying. Asphalt is weighed twice to ensure a precise asphalt-aggregate ratio. The system uses pressure spray technology for efficient asphalt distribution.
Mixing Tower and Stirrer
The mixing tower’s modular design enables easy transport, reducing costs. The stirrer, inspired by advanced European technology, uses high-chromium wear-resistant materials for the mixer and blades, ensuring long service life. The double reducer-driven stirrer features contra-rotating shafts for even mixing.
Dust Collection System
Volute dust collector aggregate is conveyed to the elevator for reuse, while filler from the bag dust collector is also recycled. The bag dust collector, made from NOMEX needle-punched felt, features automatic control and over-temperature alarm functions.
Filler Silo
Pneumatic arch breaker devices at the bottom of the new and recycled filler silos prevent agglomeration, reducing environmental pollution by allowing simultaneous discharge of recycled filler.
Asphalt Supply System
This system includes an oil discharge tank, oil discharge pump, asphalt tank, and circulating pump. The asphalt tube is insulated by hot oil, ensuring effective heat retention.
Electric Control System
The system uses a large electric machine with a step-down start feature. The cold aggregate supply system is controlled by frequency, allowing automatic adjustments based on the required proportions. The burner features automatic ignition and remote control. Asphalt weighing is monitored in real-time to ensure precise asphalt-aggregate ratios. A reliable control system is crucial as it forms the core of the asphalt batching plant.
Finding a dependable stationary asphalt plant supplier is essential to ensure you receive a top-tier control system that meets your project’s specific needs.
What is the Stationary Asphalt Plant Working Process?
Operating a stationary asphalt plant involves several key steps. Here’s a structured breakdown of the process:
Gravel Handling
- Loading: Load cold aggregates into the cold aggregate supply system (aggregate batching machine) with 3 to 6 bins.
- Screening:Screen the aggregates using a large screening machine to remove unwanted materials.
- Conveying: Transport the screened aggregates to the drying drum via a tilted belt conveyor.
- Drying and Heating: Dry and heat the aggregates in the drying drum.
- Elevating, Sorting, and Mixing: Elevate the hot aggregates to the top of the mixing tower, sort them by size using a vibrating screen, weigh them, and then transfer them to the mixing system.
Filler Management
- Types of Filler: Use both new filler and recycled filler, typically mineral powder.
- Recycled Filler: Recycled filler is produced during the drying of cold aggregates.
- Conveying New Filler: Blow new filler into the filler bin via an air control system.
- Conveying Recycled Filler: Transport recycled filler to the filler bin using an elevator.
- Weighing and Mixing: Convey the filler to the hopper through screw conveyors—one for weighing and one for transporting to the mixing system.
Asphalt Processing
- Storage: Store asphalt in an oil discharge tank.
- Pumping: Pump the asphalt to the asphalt tank via a three-way valve.
- Weighing: Move the asphalt to the weighing tank using a circulating pump, then weigh it.
- Mixing: Spray the weighed asphalt evenly into the mixing system using an oil injection pump.
Mixing Process
- Controlled Mixing: Under the control of the electrical system, mix the materials for approximately 45 seconds.
- Final Product Handling: After mixing, convey the finished product to the construction site or store it in the finished product storage bin for later use.
Understanding each step ensures efficient operation and high-quality production at a stationary asphalt plant for sale.
AIMIX Services for Stationary Asphalt Plants
Pre-Sales Consultation
AIMIX offers expert advice to help you select the best stationary asphalt plant near me for your project. We provide detailed information on product features and specifications.
Customization and Quotation
We can customize the plant to meet your specific needs and provide a clear, detailed quotation for your budget planning.
Factory Visit
You can visit our factory to see the plant’s quality and production process before purchasing, ensuring you’re satisfied with the equipment.
Installation and Training
Our team will install the plant and train your staff on how to use it effectively, ensuring smooth operation from the start.
After-Sales Support
We offer ongoing maintenance, repair services, and access to spare parts. Our support team is available to help with any issues or questions.
Technical Assistance
We provide technical support to resolve any problems and offer advice on optimizing plant performance.
With AIMIX, you get reliable support and services throughout the entire lifecycle of your stationary asphalt plant for sale.
In Conclusion
A stationary asphalt plant for sale is essential for high-quality road and bridge construction, offering consistent and efficient asphalt production. AIMIX Group provides top-quality large or mini asphalt plants with excellent support throughout the entire process. From expert advice and customization to installation and ongoing maintenance, AIMIX ensures your stationary asphalt mixing plant for sale from China suppliers operates smoothly and effectively.
Choose AIMIX for reliable stationary asphalt mixing equipment and outstanding service that helps you achieve successful and efficient projects. Contact us today to learn more about how we can support your needs.
