What is a hot mix plant? In road and bridge construction industry, the hot mix asphalt plant for sale plays a crucial role in producing high-quality asphalt mixes for roads, bridges, and other infrastructure projects. By heating and mixing aggregates with asphalt, these hot asphalt mixing plants ensure uniformity and durability in paving materials. AIMIX, a leading manufacturer, offers a range of equipment with hot mix plant capacity from 40tph to 400tph, catering to projects of all sizes. Now, AIMIX will guide you through more essential hot mix plant details. Then we are willing to help you choose the right hot mix plant for road construction for your needs.
Hot Mix Asphalt Plant Global Cases
- Model: Stationary Asphalt Hot Asphalt Plant
- Capacity: 80 t/h
- Location:Indonesia
- Project:Local Highway Construction
- Application Scenario: Urban Road Construction and Maintenance
- Model: Hot Asphalt Plant for Sale
- Capacity: 120 t/h
- Location:Uzbekistan
- Project:Urban Road Construction
- Application Scenario: Road Construction and Maintenance
- Model: Mobile Drum Mix Plant
- Capacity: 100 t/h
- Location:Ecuador
- Project:Road Infrastructure Enhancement
- Application Scenario: Improving and maintaining vital road networks
- Model: Drum Mix Asphalt Plant
- Capacity: 120 t/h
- Location:Guatemala
- Project:Guatemala National Highway Project
- Location: Guatemala City to Southern Ports
Hot Mix Plant Specifications and Types
A stationary hot mix plant mini or large is a type of hot mix batching plant. In a batch type asphalt plant, aggregates are heated and dried in a controlled manner. The mixing of the asphalt mixture occurs in batches. Each batch takes 45 to 60 seconds to complete. This process ensures precise control over the quality of the asphalt. And this mixing method has the characteristics of high productivity and good quality.The capacity of the stationary asphalt plant can reach 40-320t/h. Get to know types of asphalt plants in the following.
Stationary Batch Type Hot Mix Plant
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
Stationary Drum Type Hot Mix Plant
| Courts Models | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Capacity | 20 t/h | 45 t/h | 60 t/h | 80 t/h | 100 t/h |
| The ability to | 40kw | 75kw | 120kw | 165kw | 200kw |
| Cold Aggregate Hoppers | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finished Product Hopper | 3t | 3t | 7t | 7t | 9t |
| Asphalt Temperature | 120-180 ℃ | ||||
| Fuel consumption | 13-15kg/t | ||||
| Asphalt Tank | 10 t | 20 t | 30 t | 30 t | 35 t |
| Control room | 2.2m | 2.2m | 3m | 3m | 3.5m |
| Option | Bag dust filter | ||||
Mobile Asphalt Hot Mix Plants are versatile equipment designed for producing hot asphalt mixtures used in road construction. The portable hot mix plant is available in two main types: Drum Type and Batch Type. Both types of portable hot mix asphalt plant for sale are designed to be easily transported and quickly set up on-site, making the mobile asphalt plant ideal for temporary road projects or projects spread across different locations. The hot mobile plant can offer flexibility, efficiency, and the capability to produce high-quality asphalt on demand.
Mobile Batch Asphalt Plant
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | |
|---|---|---|---|---|---|---|
| Capacity | t / h | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity | kg | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle | s | 45 | 45 | 45 | 45 | 45 |
| Total power | Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 | |
| filter area | m2 | 370 | 420 | 480 | 510 | 620 |
Simple Type Mobile Asphalt Plant
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
Integrated Mobile Asphalt Plant
| Model | AYLZ100 | AYLZ120 |
|---|---|---|
| Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
| composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
| Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
| Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
| Measuring accuracy | Aggregate±2% | Aggregate±2% |
| Powder ±1% | Powder ±1% | |
| Asphalt ±1.5% | Asphalt ±1.5% | |
| Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
| Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
| Discharge temperature stability of finished product | ±3℃ | ±3℃ |
| Equipment operation reliability | ≥95% | ≥95% |
| Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
| Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
| Total installed power | Maximum 180kw | Maximum 230kw |
| Overall machine quality | About 70t | About 75t |
| Ingredients bin volume | 3x8m³ | 3x8m³ |
| Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
| Bag filter | 320㎡ | 400㎡ |
| Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
| Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
| New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
Mobile Asphalt Drum Mix Plant
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
Hot Mix Plant Price List
Searching for a hot mix asphalt plant? Knowing the large/mini hot mix plant cost is essential for your investment decisions. Our hot mix plant price list offers a clear view of different options to suit various budgets and needs. From economical choices to advanced models, you’ll find the right hot mix asphalt plant for sale for your project. Check out our asphalt mixing plant price list to get the best value and make an informed decision.
- ALQ40-ALQ80: 220,000-370,000
- ALQ100-ALQ160: 420,000-560,000
- ALQ200-ALQ320: 710,000-1220,000
- ALYQ60-ALYQ100: 270,000-380,000
- ALYQ120-ALYQ160: 440,000-600,000
- ALT20-ALT60: 60,000-150,000
- ALT80-ALT100: 210,000 – 250,000
- ALYJ10-ALYJ30: 50000-100,000
- ALYJ40-ALYJ80: 130,000-200,000
Factors Affecting Hot Mix Plant Price
Here are key factors that affect the price of a hot mix plant. Let’s see them together in the following.
- Plant Type: The price varies between drum mix and batch mix plants. Drum type hot mix plants are generally more affordable, while hot mix batching plant can be more expensive due to their advanced features.
- Capacity: Larger hot asphalt mixing plants that produce more asphalt per hour will cost more. Smaller plants are cheaper but may not meet high production demands.
- Technology and Features: Bitumen batch mix plants with advanced technology and automation tend to be more expensive.
- Customization: Customized hot mix plant for sale designed for specific needs or conditions can be more expensive than standard models.
- Brand and Quality: Well-known brands with a reputation for reliability may charge more. Higher quality asphalt hot mix plant near me often comes at a premium but offer better performance and durability.
- Location:Shipping costs and local regulations can influence the asphalt plant cost.
- Additional Equipment: Optional add-ons, like extra silos or advanced dust collection systems, will increase the total price.
Considering these factors will help you understand the cost and choose the right hot mix plant for your needs.
How to Select the Right Hot Mix Asphalt Plant?
Selecting the right hot asphalt mixing plant is crucial for your project’s success. Here are some steps to guide you about how to choose the right asphalt plant:
Determine Your Project’s Needs
Understand the scale and type of your project. Smaller projects may require a mobile mini hot mix plant, while larger ones may need a stationary hot asphalt plant near me.
Consider Production Capacity
Choose an asphalt plant that meets your required output. Make sure it can handle peak demands without compromising quality.
Evaluate Fuel Options
Check if the hot asphalt plant offers fuel flexibility. This can help reduce operational costs based on fuel availability and price.
Look at Environmental Compliance
Ensure the hot mix plant for sale meets local environmental regulations. Emission controls and dust collection systems are important for selecting drum or batch type asphalt plant.
Assess Technology and Features
Opt for an asphalt mix plant with modern controls and automation. This can improve efficiency and reduce the risk of errors.
Think About Maintenance and Support
Choose a bitumen hot mix plant with easy maintenance access and strong after-sales support. This minimizes downtime and keeps your project on track.
Review Cost vs. Value
Balance your budget with the bitumen mixing plant’s features. Sometimes, investing a bit more upfront can save money in the long run.
Mobile Hot Mix Plant Characteristics
The stock bin and mixing drum is with tires, and an asphalt hot mix plant for sale can move with the transfer of the construction site. And the portable asphalt plant is more suitable for county and country highway projects and low-grade highway projects. The followings are the characteristics of the mobile type hot mix asphalt batching plant.
- Special modular design makes it more fast and convenient to move;
- Unique design in the mixing blades, mixing drum driven by the special driving force, which makes it more effective and reliable to mix the mixture;
- Using the vibrating screen mesh driven by the imported electric motor improves the efficiency and reduces the fault of rate;
- Cloth-sack-type dust collecting is in the state of drying, and it is placed on the top of the mixing drum, which reduces the heat loss, saves the space and fuel;
- The bottom structure of the stock bin is relative, which saves the land occupation, cancels the lifting space of the small lanes of finished product and reduces the fault of rate;
- The aggregates lifting adopts a double raw plate, which prolongs the lifespan of the elevator and enhances the stability of the functioning;
- We use the dual machine fully automatic control computer or manual control system, it is with the function of failure automatic diagnosis and it is easy and convenient to operate.
Hot Mix Asphalt Plant Components
A Hot Mix Asphalt (HMA) plant consists of several key components that work together to produce asphalt for road construction. Here’s a simple overview about these parts:
Cold Aggregate Feeder
This component stores and supplies different sizes of aggregates in controlled amounts to ensure the right mix.
Drying Drum
Aggregates are dried and heated here to remove moisture, preparing them for mixing with bitumen.
Burner
The burner provides the necessary heat to the drying drum, ensuring that the aggregates reach the required temperature.
Dust Collector
This system captures and filters dust and other particles generated during the drying and mixing processes, ensuring environmental compliance.
Mixing Unit
In the drum type, mixing happens continuously within the same drum where drying occurs. In the batch type, mixing happens in a separate mixer after the aggregates are heated.
Bitumen Tank
This insulated tank stores bitumen and keeps it at the right temperature for mixing with the hot aggregates.
Control System
A computerized system that controls the entire operation of the bitumen mixing plant, ensuring precise mixing and high-quality output.
Storage Silo
After mixing, the hot asphalt mix is stored in this silo, keeping it at the right temperature until it is loaded into trucks for transportation to the job site.
All in all, you can have a deep understanding about the asphalt plant structures. These asphalt plant components work together to produce high-quality asphalt mixtures for various road construction projects.
Working Principle of Hot Asphalt Mixing Plant
The hot mix plant working process is systematic and easy to follow. Here’s a step-by-step breakdown about hot mix plant process. Let’s see how an asphalt plant works:
Aggregate Feeding
Different sizes of stones are loaded into separate cold aggregate storage bins using a wheel loader. The aggregates are then measured by a belt feeder, which is controlled by a transducer for precise measurement.
Aggregate Drying
The measured aggregates are transported to the drying drum via an aggregate belt conveyor. Inside the drying drum, the aggregates are heated and dried through a counterflow heating process, where the rotation of the drum ensures thorough drying by lifting and dropping the aggregates repeatedly.
Screening and Storage
Once heated, the aggregates are moved to the hot aggregate elevator, which lifts them to the screening system. Here, the aggregates are sorted into different sizes and stored in corresponding hot aggregate storage bins.
Powder Collection and Weighing
Dust and fine particles generated during the drying process are collected and stored in a recycling storage bin. New mineral powder and another powder are each weighed separately before going to the mixing drum.
Asphalt Weighing and Mixing
Asphalt is pumped from the asphalt tank, which is kept insulated, and weighed precisely before being added to the mixing drum. Pre-weighed aggregates, powders, and asphalt mix thoroughly in the drum.
Final Product Discharge
After the mixing is complete, the hot mix asphalt is discharged into a storage bin, from where it is finally loaded into asphalt trucks for transport to the construction site.
This process ensures that all components are precisely measured and mixed, resulting in a high-quality asphalt mix suitable for various road construction projects. For more real introduction about our asphalt plants, visit the AIMIX official Youtube here.
Hot Asphalt Plant FAQS
What is the meaning of TPH in a hot mix plant?
TPH stands for Tons Per Hour. It measures the production capacity of a hot asphalt plant, indicating how many tons of asphalt the hot mix bitumen plant can produce in one hour.
How do I maintain a hot mix plant?
Regular maintenance includes checking and cleaning components, monitoring performance, and replacing worn parts. Follow the manufacturer’s guidelines for best results about your large or mini asphalt plant.
What is the difference between stationary and mobile hot mix plants?
Stationary asphalt plants are fixed at one location, while mobile asphalt plants can be transported to different sites. Hot mix mobile plants are ideal for projects that move frequently.
AIMIX, One of Outstanding Asphalt Hot Mix Plant Manufacturers
Quality and Reliability
At AIMIX, we pride ourselves on delivering top-quality hot mix plants that meet the needs of road construction professionals. We, as one of outstanding asphalt plant manufacturers, design each hot mix asphalt batch plant to ensure high performance, durability, and efficiency. Our focus on quality ensures that our customers get the best value for their investment.
Innovative Technology
We integrate the latest technology into our plants to improve mixing accuracy and efficiency. Our plants feature advanced control systems that allow users to monitor and adjust the production process with ease. This innovation leads to consistent and high-quality asphalt production.
Versatile Solutions
AIMIX offers a range of bitumen mixing plants, including drum type and batch type, to suit different project requirements. Whether you’re working on a small road repair or a large highway construction, we have the right hot mix bitumen plant for you. Our versatile solutions ensure that you can handle any project with confidence.
Excellent Customer Support
We don’t just sell hot asphalt mixing plants; we build lasting relationships with our customers. Our dedicated support team is always available to assist with installation, maintenance, and any technical issues. We support your success and help keep your operations smooth.
Environmental Responsibility
At AIMIX, we understand the importance of environmental sustainability in construction. Our hot mix plant for sale features advanced dust collection systems and energy-efficient burners, reducing emissions and fuel consumption. By choosing AIMIX, you contribute to a greener and more sustainable future in road construction.
Proven Performance Globally
AIMIX plants are trusted by contractors and engineers worldwide. With successful installations in various countries and climates, our hot mix batching plants have proven their reliability and effectiveness in diverse conditions. This global track record speaks to the quality and dependability of our asphalt plant.
In Conclusion
Choose AIMIX’s hot asphalt plant for your next project and experience unmatched quality, reliability, and support. We design our asphalt mixing plant to meet your specific needs, ensuring efficient and high-quality asphalt production every time. Trust AIMIX to help you achieve success in your road construction projects. Let’s build the future together—choose AIMIX.
