A portable asphalt mixing plant produces asphalt on site and offers unmatched convenience in road and bridge construction projects that require quick relocation. Let’s see the portable asphalt mixing plant features together!
- Mobility: Quick relocation and setup
- Flexibility: Adaptable for tight schedules and changing locations
- Modular Design: Easy transport and setup
- Cost-Efficient: Reduces transport costs
- Energy-Efficient: Eco-friendly operation
- Performance: Fast and reliable for small to medium-sized projects
AIMIX, as an outstanding portable asphalt plant supplier, is here to guide you through everything you need to know about portable asphalt plants.
Types and Specifications of Portable Asphalt Plant
Choosing the right type of portable asphalt plant near me is crucial for efficient production. We offer a range of portable asphalt mixing plants to meet diverse road and bridge construction project needs.
- high-efficiency ALYT Series Portable Asphalt Drum Mix Plant
- easy-to-operate ALYZ Series Continuous Portable Asphalt Plant
- compact ALYJ Series Portable Batch Type Asphalt Plant
- quick-to-assemble ALYQ Series Portable Asphalt Batch Plant for Sale
We have the ideal asphalt mixing solution for you. These portable or mobile asphalt plants for sale are designed for flexibility and easy mobility, ensuring efficient production across different job sites.
ALYT Series – Flexibility & Cost-Effective
- This large/small portable asphalt plants for sale are designed for projects that require flexibility and efficiency.
- This series offers continuous asphalt production, making it an ideal choice for large-scale projects with high demands.
- Its mobile design allows for easy relocation between job sites, reducing downtime and increasing productivity.
- The wheel-mounted, continuous asphalt mixing plant is cost-effective, ensuring you get consistent quality asphalt mix while optimizing your budget.
- With its durable construction and user-friendly operation, this drum mix plant is perfect for those looking to maintain a steady workflow without sacrificing quality.
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
ALYZ Series – New Simple Type & Integrated
- Continuous Portable Asphalt Plant is engineered for simplicity and high performance.
- This series features an integrated design that streamlines the asphalt mixing process, making it easy to operate and maintain.
- Ideal for projects that demand continuous production, the mini portable asphalt plant ensures a steady supply of high-quality asphalt with minimal interruptions.
- Its mobile configuration allows for quick setup and relocation, making it perfect for projects with tight schedules and changing job sites.
- With its efficient operation and straightforward design, the ALYZ series new asphalt plant offers a reliable and cost-effective solution for your asphalt production needs.
| Model | AYLZ100 | AYLZ120 |
|---|---|---|
| Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
| composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
| Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
| Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
| Measuring accuracy | Aggregate±2% | Aggregate±2% |
| Powder ±1% | Powder ±1% | |
| Asphalt ±1.5% | Asphalt ±1.5% | |
| Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
| Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
| Discharge temperature stability of finished product | ±3℃ | ±3℃ |
| Equipment operation reliability | ≥95% | ≥95% |
| Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
| Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
| Total installed power | Maximum 180kw | Maximum 230kw |
| Overall machine quality | About 70t | About 75t |
| Ingredients bin volume | 3x8m³ | 3x8m³ |
| Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
| Bag filter | 320㎡ | 400㎡ |
| Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
| Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
| New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
ALYJ Series – Simple & Compact
- Portable Batch Type Asphalt Plant combines simplicity and precision in a compact design.
- This small asphalt plant is perfect for projects that require high-quality asphalt with batch-by-batch control.
- Its portable structure allows for easy transport and quick installation, making it ideal for small to medium-sized projects or sites with limited space.
- The small scale asphalt plant ensures consistent and accurate mixing, giving you complete control over the asphalt mix formulation.
- This small asphalt plant for sale is not only user-friendly but also highly efficient, providing a reliable solution for producing top-grade asphalt while keeping operations smooth and cost-effective.
ALYJ series portable asphalt plant cost: ALYJ10-ALYJ80: $50,000-$200,000
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
ALYQ Series – Quick Assemble & Disassemble
- Portable Asphalt Batch Plant for sale is designed for quick assembly and disassembly, offering unmatched flexibility for fast-paced projects.
- This small asphalt batch plant allows you to rapidly set up or relocate the plant, minimizing downtime and maximizing productivity.
- Ideal for projects with tight deadlines or multiple job sites, the batch asphalt plant provides precise batch mixing for consistent asphalt quality.
- Its portable design makes it easy to transport, while the efficient operation ensures that you can meet production demands without compromising on performance.
- The plant is the perfect choice for those who need a reliable, high-quality asphalt plant that adapts to changing project requirements.
ALYQ series portable asphalt plant price: ALYQ60-ALYQ160: 270,000-600,000
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | |
|---|---|---|---|---|---|---|
| Capacity | t / h | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity | kg | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle | s | 45 | 45 | 45 | 45 | 45 |
| Total power | Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 | |
| filter area | m2 | 370 | 420 | 480 | 510 | 620 |
What Are the Compositions of Portable Asphalt Mixing Plant?
A portable asphalt mixing plant mainly consists of the following systems. All the asphalt plant parts are essential for producing asphalt aggregates. Let’s see its portable asphalt plant components together!
Cold Aggregate Batching System
The cold aggregate batching system features a material shortage alarm that alerts when aggregates are low. The batching machine uses frequency control, ensuring reliable performance. The conveyor belt is equipped with cleaning devices to remove adhered particles and prevent damage.
Drying and Burning Systems
The drying drum is insulated with a 50mm thick layer, maximizing thermal efficiency. Inside the drum, various lifting blades enhance the heat exchange between the aggregate and flame. The burning system is easy to install and maintain. It includes a gas ignition device and pressure atomization, ensuring complete combustion.
Hot Aggregate Elevator and Vibrating Screen System
The hot aggregate elevator’s discharge port is specially designed to reduce wear and noise. A tightening device at the bottom allows for easy adjustment of the chain’s tension. The vibrating screen system features a four-layer design, which allows for precise screening based on aggregate size.
Hot Aggregate Storage Bin and Weighing System
After screening, we store the hot aggregates in the bin, preparing them for weighing. We suspend the weighing system’s hot aggregate hopper at three points to ensure accuracy. The asphalt weighing system uses pressure spraying, which improves mixing evenness and speeds up production.
Asphalt and Filler Supply Systems
The asphalt supply system’s pipeline is insulated with conduction oil, providing reliable use and easy maintenance. It also supports diesel as fuel. The filler supply system includes a pneumatic device at the hopper’s bottom to prevent blockages, along with a butterfly valve to control discharge, making maintenance easier.
Dust Collecting System
Dust from the volute casing collector is reused in the aggregate elevator, while dust from the bag filter reenters the filler system. The dust collecting system uses NOMEX needle-punched felt for effective filtration and features automatic pulse cleaning and over-temperature protection.
Mixing System
The mixing system uses a mixer designed with European technology, featuring high chromium wear-resistant materials for long life. It operates with dual reducers, ensuring even mixing of the materials.
Finished Product Storage Bin and Electric Control System
The finished product storage bin comes in two types: side-type and beneath-type. The electric control system allows manual control for the drum-type mobile asphalt plant, while the batch-type hot mix plant can be controlled via computer.
Therefore, from the perspective of its composition, this portable asphalt mixing plant is compact, easy to move, and well-suited for county roads and low-grade highway projects.
Working Principle of Portable Asphalt Mixing Plant
How does a portable asphalt plant work? Knowing how a portable asphalt mixing plant works is crucial for ensuring efficient and high-quality asphalt production. This understanding helps in optimizing plant performance and improving construction outcomes. At AIMIX, we are committed to providing you with a comprehensive overview of the working principle of these asphalt mixing plants. Let’s view it together!
Cold Aggregate Conveyance
Cold aggregate, such as gravel, is into the drying drum via an inclined belt conveyor.
Heating and Drying
Inside the drying drum, it would eat and dry the cold aggregate, turning it into hot aggregate.
Screening and Storage
Then convey the hot aggregate to a vibrating screen through a hot aggregate elevator. The vibrating screen removes large particles, and acceptable aggregate is stored in the hot aggregate storage bin. Filler produced during this process is collected through a dust collector and directed to a recycling hopper.
Aggregate Weighing
The system discharges the hot aggregate from the storage bin into the weighing system. After weighing, it transfers the aggregate to the mixing cylinder.
Filler Processing
The system feeds filler into a hopper. It combines recycled filler with new filler and sends the mixture to the filler weighing system. After weighing, the system discharges the filler into the mixing cylinder.
Asphalt Processing
An asphalt pump pumps asphalt from the asphalt tank. The asphalt is then to an asphalt weighing system for accurate measurement. After weighing, the system conveys the proportioned asphalt to the mixing cylinder.
Mixing
The electric control system regulates the mixing process. The aggregate, filler, and asphalt are mixed in the mixing cylinder for several minutes.
Finished Product Storage and Transport
The plant discharges the finished asphalt mixture into a storage bin. When needed, operators load the mixture onto transportation trucks and deliver it to the construction site.
How to Set up a Portable Asphalt Plant?
Setting up a portable asphalt plant is straightforward with the right steps. Let’s delve into the details about installation of asphalt mixing plant portable in the following.
- Choose the Site: Select a level, stable location close to the construction site. Ensure easy access for materials and equipment.
- Prepare the Ground: Clear the area of debris and level the ground. Lay down a solid foundation if necessary.
- Assemble the Plant: Unload the components and follow portable asphalt plant manufacturers’s instructions for assembly. Connect the mixer, dryer, and control system.
- Connect Utilities: Hook up power, fuel, and water supplies. Ensure all connections are secure and meet safety standards.
- Test the Equipment: Run a test batch to ensure everything operates smoothly. Check for any issues and make adjustments if needed.
- Begin Production: Once setting up and testing everything, start producing asphalt according to your project’s requirements.
AIMIX provides guidance and support in detail to ensure you set up the portable asphalt plant for sale quickly and efficiently. If interested in our asphalt plant, please feel free to us.
FAQs About Portable Asphalt Plant for Sale
How to Buy Small Portable Asphalt Plants
Buying a small portable asphalt plant for sale near me involves a few key steps:
Determine Your Needs: Decide on the capacity and features based on your project requirements.
Research Suppliers: Look for reliable suppliers with good reviews and industry experience.
Compare Models: Evaluate different models for performance, mobility, and price.
Request Quotes: Get specific quotes and check the content in the price.
Make Your Purchase: Choose the best option and finalize the purchase.
What Is a Portable Asphalt Plant?
A portable asphalt plant is a mobile unit to produce asphalt on-site. It’s ideal for projects that require frequent relocation and quick setup. These small/mini asphalt plants for sale are easy to transport and install, making them perfect for small to medium-sized road construction projects.
What Factors Should I Consider When Buying a Portable Asphalt Mixing Plant?
When buying a portable asphalt mixing plant, consider these factors:
Production Capacity: Match the plant’s output to your project needs.
Mobility: Ensure people can transport it easily and set up at different sites.
Fuel Efficiency: Opt for a plant that minimizes energy costs.
Ease of Maintenance: Look for a design that simplifies upkeep and repairs.
Supplier Reputation: Choose a trusted supplier with strong customer support.
What Are the Benefits of A Portable Asphalt Plant?
Here are the key benefits of a portable asphalt mixing plant:
Stable Performance: It delivers reliable results over long periods.
High Efficiency: Works efficiently while consuming less energy.
Easy Maintenance: Simplified upkeep with convenient transportation.
Compact Design: The modular structure makes it easy to move and set up.
AIMIX Portable Asphalt Plant Service
- AIMIX stands out as a professional portable asphalt mixer supplier, known for our innovation and reliability in the industry.
- With years of experience and a commitment to quality, we provide advanced solutions tailored to meet the diverse needs of road construction projects.
- As a portable asphalt mixer manufacturer, our expertise ensures that we design each asphalt plant for optimal performance and durability. Beyond manufacturing, AIMIX aims to offering a full spectrum of services.
- We, as one of asphalt plant manufacturers, aim to be your trusted partner, guiding you through every step to ensure your project’s success including trial run of small asphalt plant. Let’s learn them together!
- Custom Solutions: We tailor the plant to meet your specific project needs.
- Consultation: Expert advice to help you choose the right model.
- Installation: Professional setup and assembly of your plant.
- Training: Comprehensive training for your team on plant operation.
- Technical Support: Ongoing assistance for maintenance and troubleshooting.
- Parts Supply: Access to spare parts and accessories as needed.
In Conclusion
- In conclusion, a portable asphalt mixing plant is an invaluable asset for road construction projects requiring flexibility and efficiency.
- Its mobility, quick setup, and cost-effectiveness make it ideal for a variety of applications, from urban roads to remote sites.
- By choosing AIMIX, the portable asphalt plant exporter, you gain access to top-quality large/small asphalt mixing plant and comprehensive support to ensure seamless operation.
- Explore our portable asphalt plants and let us help you find the perfect solution for your needs according to your budget about portable asphalt mixing plant cost.
- Contact us today to learn more and get the portable asphalt mixing plant price directly from the asphalt plant manufacturer.
Buy asphalt plant to improve your road and bridge construction projects at right!
