Limestone Crusher Machine

Limestone crusher machine is a kind of equipment specially designed to crush limestone into construction materials, aggregates, concrete, cement, lime, fluxes, etc. of the size required by the customer’s project. Therefore, it is not only widely used in the mining industry, metallurgy industry, but also plays a very big role in the construction field. More and more customers are paying attention to this industry and have made great achievements.

Crushing Production Process Of Limestone Crusher Machine

However, due to the hardness of limestone, different sizes of products required, product mix and environmental factors, customers still need to do a lot of preparation and investigation before choosing the right crusher to reduce the waste of financial, human and material resources, and to meet your production goals efficiently and effectively. Now, let’s follow one of our sales manager’s step to learn more about AIMIX crusher.

This article introduces the types of limestone crusher machines and their selection from the perspective of considering the diversified needs of customers. In addition to the introduction of the machines, each type of equipment will be comprehensively evaluated in terms of operation, maintenance, selection constraints, environment, etc. We hope that you will have a better understanding of limestone equipment and choose a cost-effective equipment with good performance.

A Complete Crushing Production Machine

First of all, let’s look at the different types of crushers to crush limestone.

Choose the best crusher for limestone according to the characteristics of the limestone crusher for sale and project requirements

Jaw Limestone Crusher – Aggregate production for the quarrying industry – Road base and concrete production for the construction industry

Jaw crushers have a robust structure and are ideal for primary crushing by applying compressive forces to break large limestone into smaller particles. The capacity range is all in the range of 1-800t/h.

However, it should be noted that the feed size range of APJ-E series small size jaw crusher limestone for sale is from 130mm to 1000mm. If you want to crush the larger limestone into smaller size material, you need to use APJ-X series crusher with the feed size range from 120mm to 250mm.

APJ-4060E jaw crusher machine
APJ-4060E

APJ-2512X Jaw Crusher Machine
APJ-2512X

Spare parts of jaw limestone crushers

movable jaw
movable jaw
movable jaw parts
movable jaw parts
movable jaws
movable jaws

Impact-type mini limestone crusher – for secondary or tertiary crushing – mining, infrastructure construction, aggregates industry

Impact-type limestone crushers use impact force to crush limestone and produce a more cubic shaped end product.

AIMIX mainly provides customers with APF series and APF-V series of impact crushers for limestone. When selecting a model, you need to pay attention to align your project capacity requirements, if your project requirements are below 100t/h, we recommend you to choose APF-V series. In addition, if your feed calendar is less than or equal to 700mm and your capacity requirements are greater than 500, we recommend you to choose the more efficient APF series.

aimix APF1010V impact crusher machine
APF1010V

APF1214 impact crusher machine
APF1214


Cone-type limestone crushers – for medium and fine crushing of limestone – to produce high quality aggregates, cement, concrete

Cone-type limestone crusher gravel provides excellent particle shape and can effectively crush limestone of all hardnesses.

The main cone limestone crushers offered by AIMIX are the single cylinder series, the multi-cylinder series, the spring series and the compound crushers. The following is an analysis of these four models, you can choose the right equipment according to your project needs.

Single-cylinder type

  • Advantages: Simple structure, easy maintenance, low operating cost, suitable for crushing hard and medium hard materials.
  • Disadvantages: Lower capacity compared to multi-cylinder cone crushers.
APC-100D single cylinder cone crusher
APC-100D

Multi-Cylinder type

  • Advantages: Higher capacity, better particle shape, and more stable operation than single-cylinder stone cone crushers for limestone.
  • Disadvantages: More complex structure, higher initial cost and higher maintenance requirements.
APC-300M cone crusher machine
APC-300M

Compound type

  • Advantages: Combines the advantages of both single- and multi-cylinder cone crushers for versatility in a wide range of crushing applications, good particle shape and reliable performance.
  • Disadvantages: More complex structure than single-cylinder cone crushers.

cone crusher machines from AIMIX

Spring type

  • Advantages: Simple structure, reliable operation, low operating costs, suitable for crushing a wide range of materials.
  • Disadvantages: Lower capacity compared to multi-cylinder cone crushers for limestone, and the particle shape may be less uniform.

Spare parts of cone limestone crushers

Rolling mortar wall
Rolling mortar wall
Adjusting ring and crushing wall
Adjusting ring and crushing wall
Adjusting ring
Adjusting ring
Lubrication line
Lubrication line
Hydraulic cylinder
Hydraulic cylinder
spart of cone crusher
spart of cone crusher

In summary, single-cylinder cone limestone crushers have a simple structure and low cost, multi-cylinder cone crushers have high capacity and stability, compound cone crushers combine the advantages of both types, and spring cone crushers have a simple structure and are suitable for general crushing applications. If you are not quite sure which model to choose, you can also contact us and we will help you recommend the most suitable equipment based on your specific crushing requirements, production capacity and budget.

Vertical Shaft Impact Limestone Crusher (VSI) – Produces industrial minerals and materials – high quality artificial sand for concrete and asphalt production

VSI crushers utilize the principle of rock-to-rock crushing, where limestone is accelerated in the rotor and impacted against the crushing chamber.

Application areas:

  • Construction: Crushing limestone to produce artificial sand for concrete and asphalt production.
  • Industrial manufacturing: Crushing limestone for the production of industrial minerals and materials.

APV1145X crusher vsi
APV1145X crusher vsi

APV-8518 vsi crushing machine
APV-8518 vsi crushing machine

vsi crushing machines
vsi crushing machines

We are sure you have a very deep impression of AIMIX crusher for crushing limestone after we have clarified the above limestone crushers in terms of application areas, working principle, working characteristics and advantages. However, we all know that there are two sides to everything, and the equipment also has advantages and disadvantages. Only by fully understanding the equipment can the equipment we choose subsequently bring out its infinite potential. Below we will analyze the advantages and disadvantages of each type of crushers for sale, and make it easier for you to choose the right equipment for your project.

The advantages and disadvantages of each type of limestone crusher machine detailed

Jaw Limestone Crushers

  • Pros: Efficient primary crushing, versatile.
  • Disadvantages: May produce more fines.

Working principle

working principle of jaw limestone crusher

Impact Limestone Crusher

Pros: High crushing rates and excellent particle shape.
Disadvantages: High wear and maintenance requirements.

Working animation

working animation of impact crushers

Cone Limestone Crushers

  • Advantages: Excellent particle shape, high throughput.
  • Disadvantages: Higher initial investment costs.

Working principle

cone crusher gif

Vertical Shaft Impact Limestone Crusher (VSI)

  • Pros: Produces high quality artificial sand, versatile.
  • Disadvantages: Higher initial investment costs.

Working animation

vsi-crusher working animation

Of course, although all of the above equipment has certain disadvantages, but as a professional and experienced manufacturer, we also provide you with solutions as follows.

How to circumvent the disadvantages of each crusher machine for limestone

Jaw Limestone Crusher

  • To minimize the production of fines, the crusher settings, such as the discharge opening and the eccentricity of the crushing chamber, should be adjusted.
  • Implement appropriate feeding techniques to ensure optimum feed size and reduce the chance of oversized rock entering the limestone crusher machine.
  • But in fact, the generation of fine crushed material will also be your new business opportunity, for example, you can configure a screening equipment, the screened out eligible fine crushed material can be used twice, such as into the fine crusher for secondary crushing, or to produce artificial sand.

Jaw limestone crusher video


Impact Limestone Crusher

  • Regularly inspect and maintain the crusher’s wear parts, such as the striking bars, to ensure they are in good condition and replace them when needed.
  • Use dust suppression systems and enclosures to minimize the generation of dust during operation.

Impact limestone crusher video


Cone Limestone Crushers

  • Follow the manufacturer’s recommended maintenance schedule and perform periodic inspections to identify and resolve any potential problems in a timely manner.
  • Adjust the crusher setup to optimize the CSS (closed side setup) to achieve the desired particle size and minimize fines production.

Cone limestone crusher video


Vertical Shaft Impact Crusher For Limestone (VSI)

  • Follow the manufacturer’s recommended maintenance schedule, including routine inspection and lubrication of the VSI crusher.
  • Follow the recommended operating parameters and adjust rotor speeds and cascade ratios as needed to ensure proper operation.

VSI limestone crusher video


You can find that the above measures require a joint effort between you and the manufacturer to accomplish. Good configuration and good technology are very important if you want to extend the service life of your equipment, but good operation and good maintenance are even more essential. In addition to our production technology, we will help you to properly train the operators to operate the crusher correctly and effectively.

More than two sets of programs will also be developed and it will be ensured that the crusher is large enough to match the specific application requirements to avoid overloading or under utilization of the limestone crusher machine.

However, operators are also required to regularly monitor and analyze the performance of the crusher to identify any problems or areas for improvement.

By implementing these measures and strictly adhering to the manufacturer’s guidelines and best practices, you can minimize the potential drawbacks associated with each crusher and optimize its performance for your specific application.

As for how to improve your return on investment, doing all of the above aside, the most important thing you need to consider is the operating costs. In addition to closely monitoring the price fluctuations of limestone crushers, you need to pay attention to the limestone crusher machine price changes of raw materials used to produce the equipment, shipping costs, customs clearance, land rental, maintenance and all other aspects of spending.

The following is a brief overview of the maintenance requirements for the five types of limestone crushers mentioned above, which is one of the most important ways to improve your return on investment.

Specifications of limestone crushers

Specifications of jaw type

ModelFeed opening (mm)Max feeding size(mm)Output size(mm)Capacity(t/h)Power(kw)Overal dimension(mm)Weight(t)
APJ-1525E150×25013015-451-45.5896×745×9350.8
APJ-2540E250×40021020-805-20151450×1315×12962.8
APJ-4060E400×60034040-10016-60301565×1732×15866.7
APJ-5075E500×75042550-10040-110551890×1916×187011.7
APJ-6090E600×90050065-18080-18055-752305×1840×229816
APJ-7510E750×106063080-180110-32090-1102450×2472×284028
APJ-8010E800×1060680100-200140-34090-1102610×2556×280030
APJ-8710E870×1060720170-270180-36090-1102260×2556×280031.5
APJ-9012E900×120075095-225220-450110-1323335×3182×302549
APJ-1012E1000×1200850125-280280-550110-1323435×3182×302552
APJ-1215E1200×15001000150-300400-800160-2204200×3732×3843101
ModelFeed opening (mm)Max feeding size(mm)Output size(mm)Capacity(t/h)Power(kw)Overal dimension(mm)Weight(t)
APJ-80V510×80042040-17565-220752500×1750×19507.5
APJ-100V760×100064070-200150-35090-1103100×1980×249020
APJ-106V700×106060070-200150-4001103450×1900×249013.5
APJ-110V850×110072070-200190-4501603750×2280×288025
APJ-125V950×1250800100-250290-5001604870×2850×357036.7
APJ-140V1070×1400900125-250350-5502005100×3050×379045.3
APJ-145V1100×1400930125-275400-6502005300×3150×389053.8
APJ-160V1200×16001000150-275500-8002505500×3250×399068.6
ModelFeed opening (mm)Max feeding size(mm)Output size(mm)Capacity(t/h)Power(kw)Overal dimension(mm)Weight(t)
APJ-1575X150×75012018-488-25151380×1658×10253.5
APJ-2575X250×75021025-6013-35301545×1667×13305
APJ-2510X250×100021025-6016-5230-371530×1992×13806.5
APJ-2512X250×120021025-6020-6137-451900×2192×14308.8
APJ-3013X300×130025020-9025-9555-751750×2320×172412.6

Specifications of impact type

ModelRotor diameter × length (mm)Feed opening size (mm)Feed particle size (Max,mm)Production capacity (t)Power (kW)Weight (t)Dimensions L×W×H (mm)
APF1210Φ1200×1000450×1060350100-16090-110172550×1940×2110
APF1214Φ1200×1400450×1440400130-200132-160222550×2340×2110
APF1315Φ1300×1500550×1530450180-320160-200292720×2460×2410
APF1320Φ1300×2000610×1900500230-400200-250382720×3060×2410
APF1415Φ1400×1500800×1530600280-450250-315403120×2650×2660
APF1520Φ1500×2000830×2040700320-550315-400453959×3564×3330
With two counterattack chambers, large processing capacity, large feeding particle size and good particle shape.
*Note: Technical parameters are subject to change without prior notice.
The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3.
The power is calculated based on medium-hard materials and an altitude below 1000 meters.
The opening adjustment of the crushing chamber is divided into mechanical and hydraulic.
ModelRotor diameter × length (mm)Feed opening size (mm)Feed particle size (Max,mm)Production capacity (t)Power (kW)Weight (t)Dimensions L×W×H (mm)
APF1007VΦ1000×700400×73020020-5045-559.52400×1550×2660
APF1010VΦ1000×1050400×108020035-8055-7512.22400×2250×2620
APF1210VΦ1250×1050570×103025070-12090-110152690×2338×2890
APF1214VΦ1250×1400570×143025090-180132-16018.52690×2688×2890
APF1315VΦ1320×1500625×1530350150-250160-20019.53096×3273×2667
APF1320VΦ1320×2000625×2030350160-350200-280283096×3560×3185
APF1415VΦ1400×1500800×1530400280-350250-315333220×3473×2960
APF1520VΦ1500×20001315×2040500300-500315-400433890×3564×3220
With three counterattack chambers, the rear chamber has the function of leveling, the discharge particle sizeis uniform, the proportion of fine particle size is large, and the particle shape is good.
*Note: Technical parameters are subject to change without prior notice.
The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3.
The power is calculated based on medium-hard materials and an altitude below 1000 meters.
The opening adjustment of the crushing chamber is divided into mechanical and hydraulic.
ModelMax feeding size L×W×H (mm)Product particle size (mm)Production capacity (t/h)Power (kW)
APF-1010H400×400×50020-10070-15090-132
APF-1210H400×400×60020-100100-285110-160
APF-1214H400×400×60020-100150-400160-200
APF-1315H400×400×70020-100180-500200-250
APF-1317H400×400×70020-100200-600200-315
APF-1415H600×600×900100-200400-700315-400
APF-1620H600×600×1000100-200600-900400-500
*Note: Technical parameters are subject to change without prior notice.

Specifications of cone type

ModelCrushing cone diameter (mm)CavityMax.feed size (mm)Outlet adjustment range (mm)Capacity (t/h)Power (kW)Dimensions L×W×H(mm)Weight (t)
APC-30C600 (2'ft)C9510-3820-75302195×1158×16505.3
F726-3818-60302195×1158×16505.3
APC-75C900 (3'ft)C15025-3859-129752660×1640×22409.9
M15013-3845-91752660×1640×22409.9
F859-2227-90752660×1640×22409.9
APC-110C1000 (3.3'ft)C16013-3180-2351102760×1954×225510.8
M11510-2565-1501102760×1954×225510.8
F808-2550-951102760×1954×225510.8
APC-132C1200 (3.75'ft)C18013-38115-2601322850×2365×234015.5
M13010-25100-1751322850×2365×234015.5
F9010-1980-1401322850×2365×234015.5
APC-160C1295 (4.25'ft)C20016-51150-3901602960×2450×315523
M15013-25115-2101602960×2450×315523
F10210-1990-1601602960×2450×315523
APC-220C1400 (4.5'ft)C21519-51200-4202203430×2690×338027
M16016-38155-2202203430×2690×338027
F11513-22150-2302203430×2690×338027
APC-250C1650 (5'ft)C23522-64240-5702503940×2954×377037.8
M17519-38215-3202503940×2954×377037.8
F13013-25180-2752503940×2954×377037.8
APC-315C1800 (5.5'ft)C26722-64330-6553154310×3250×453044.3
M20316-25230-3303154310×3250×453044.3
F14013-22185-3403154310×3250×453044.3
*Note: Technical parameters are subject to change without notice.
C type: coarse crushing cavity; M type: medium crushing cavity; F Type: fine crushing cavity;
1. The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3.
2. The power is calculated based on medium-hard materials and an altitude below 1000 meters.
3. It can be made into an assembly module structure to meet the requirements of tunnels and transportation.
ModelCavity typeStandard typeProcessing capacity (t/h)Power (kW)Weight (t)
Maximum feed size (mm)Minimum discharge opening (mm)
APC-100DM1051055-90905.8
MF85845-80
EF32640-65
APC-430DEC1851370-20013212
C1451366-150
MC1151065-145
M901060-105
MF75850-90
F50648-80
APC-440DEC21516120-38022014.5
C17513110-335
MC14013100-320
M1101395-280
MF851095-240
F70890-200
APC-660DEC27016190-51031526.8
C21516180-500
MC17516175-490
M13516200-430
MF11513190-380
F9013195-320
*Catatan: Parameter teknis dapat berubah tanpa pemberitahuan sebelumnya.
Tipe F: rongga penghancur halus; Tipe M: rongga penghancur sedang;
Tipe C: rongga penghancur kasar; Tipe EC: rongga penghancur ultra-kasar.
ModelCavity typeStandard typeShort typeProcessing capacity (t/h)Power (kW)Weight (t)
Open edge feed port (mm)Minimum discharge opening (mm)Open edge feed port (mm)Minimum discharge opening (mm)
APC-200MC18519761090-250132-20014.8
M12517546
F9513236
EF105
APC-300MEC23025115-440180-25020
C210207510
M15015508
F10510206
EF206
APC-400MEC29530140-630280-35532
C250259010
M19520508
F11014406
EF306
APC-500MEC33030175-790355-45040
C285259013
M200205510
F13316408
EF356
APC-800MEC35332260-1200550-63070
C2973215513
M267259210
F21916336
*Note: Technical parameters are subject to change without prior notice.
EF type: ultra-fine cavity; F type: fine crushing cavity;
M type: medium crushing cavity; C type: coarse crushing cavity;
EC type: ultra-coarse crushing cavity.
1.The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3.
2. The power is calculated based on medium-hard materials and an altitude below 1000 meters.
ModelCrushing cone diameter (mm)Cavity typeMaximum feed size (mm)Adjustment range of discharge port (mm)Processing capacity (t/h)Mixing power (km)Dimension (L×W×H) (mm)Weight (t)
APC-600Y600 (2’ft)B6512-2512-25301740×1225×19405.5
D353-135-23
APC-900Y900 (2’ft)B11515-5050-90551990×1640×238010.2
Z605-2020-65
D403-1315-50
APC-1200Y1200 (2’ft)B14520-50110-2001102805×2300×298025.5
Z1008-2650-150
D503-1518-105
APC-1750Y1750 (2’ft)B21525-60280-4801603610×2950×418550.5
Z18510-30115-32051
D855-1575-23052
APC-2200Y2200 (2’ft)B30030-60590-1000260-2804790×3430×508084
Z23510-30200-58085
D1105-16120-34085
*Note: Technical parameters are subject to change without prior notice.
1.Standard B type is generally used in medium crushing.
2.Medium Z type is generally used for medium and fine crushing.
3.Short head D type is generally used for fine crushing.

How to perform maintenance on limestone crushers

Jaw type

Regular maintenance includes inspection and replacement of worn parts such as jaw plates, bearings and hydraulic components. Lubrication of moving parts is essential to achieve optimum performance.

Impact type

The maintenance includes regular inspection and replacement of wearing parts such as the striking bar and impact plate. Lubrication of bearings and inspection of the hydraulic system are also important.

Cone type

Maintenance includes periodic inspection of wear parts such as discs and concave surfaces, checking the hydraulic system, and ensuring proper lubrication of bearings.

Vertical shaft impact type (VSI)

Maintenance includes periodic inspection and replacement of wear parts such as the anvil and rotor tip, checking the hydraulic system, and ensuring proper lubrication of the bearings.

Some customers ask which crusher is best if the crusher types for limestone is to be used in the construction industry for the production of concrete and asphalt.

Using this commercial example, AIMIX carefully explains why for concrete and asphalt production in the construction industry, the most suitable crusher is an impact crusher.

AIMIX after-sales service team

Why is an impact type lime stone crusher the most suitable mobile crusher for concrete and asphalt production in the construction industry?

Impact crushers for limestone are designed to handle hard and abrasive materials, so they are ideal for processing limestone for concrete and asphalt production. Here’s why impact crushers are a suitable choice:

Particle shape

The ability to produce excellent particle shape is important for producing high quality concrete and asphalt. The impact force generated by the crusher helps break down the limestone, producing cube-shaped particles that improve the workability and strength of the final product.

Versatility

Impact limestone crusher rock offers versatility in adjusting output size. By adjusting the gap between the impact plate and rotor, the desired size of crushed limestone can be achieved. This flexibility allows for the production of different sizes of aggregates required for concrete and asphalt.

High throughput

Capable of handling large feed sizes with high throughput. This is advantageous for construction projects that require the production of large quantities of concrete and asphalt in a given period of time.

Durability and Maintenance

Built to withstand the harsh conditions of construction sites. Impact limestone crushers are equipped with durable wear parts and are easy to maintain, which ensures minimal downtime and efficient operation.

Cost-effective

Impact limestone crushers are typically more cost-effective than other crushers such as cone crushers, making them the preferred choice for construction applications where budgetary considerations are important.

Watch the video below and learn more about the impact type crushing solution below.

Limestone Crushing Solution

APY3-1214F mobile crusher plant for limestone crushing

  • Capacity: 90tph
  • Main Crusher: Impact crusher
  • Model: APY3-1214F mobile crusher plant
  • Location: Kazakhstan
  • Feedback: “Since the machinery was deployed for operation, it has demonstrated impressive production efficiency, leading me to establish a reputable presence as a prominent local stone supplier. The complete mobile crusher plant proves highly suitable for achieving precise and effective fine crushing. Aimix stands as a dedicated company that genuinely delivers an efficient and cost-effective crusher plant, prioritizing the satisfaction of its customers.”

It is important to note that while impact crushers for limestone are a suitable choice for concrete and asphalt production, other factors such as feed size, desired output size and specific project requirements should also be considered. Consultation with an industry expert or equipment manufacturer is recommended to ensure that the crusher selected meets the necessary specifications and can effectively meet your construction needs.

AIMIX, one of the most experienced manufacturers and developers of limestone crushers, both stationary type and mobile limeston crusher. We are waiting for your inquiries 24 hours a day! We hope we can establish a long-term and friendly relationship, we are your most faithful limestone crusher machine supplier, helping you to develop the most suitable limestone crushing solution and selecting the ideal limestone crushing plant is our first mission.

This page is mainly describe how to choose a right crusher for processing limeston, if you want to crush other materials, such as, granite, you can check more details from the page of granite crusher machine.

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