How much does a concrete batching plant cost? There is no one-size-fits-all number we can throw at you. The total cost of a concrete batching plant can be affected by many factors including concrete batching plant price, shipping cost, insurance cost, labor cost, cost of setting up a batching plant, maintenance cost, parts replacement cost and more.
Therefore, what factors will influence the costs of setting up concrete batching plant? Please keep reading to get detailed analysis.
Main Factors Affecting Concrete Batch Plant Cost
Batch Plant Type
Production Capacity
Raw Materials
Freight Costs
Water And Electricity
Technology and Automation
Environmental Regulations
Operation and Maintenance
Employee and Operator Wages
Batch Plant Type
The primary influencing factor of batching plant cost is the type of concrete batching plant. There are two primary types of batch plants: stationary concrete batching plant and mobile batching plant. Stationary plants tend to be more expensive due to their larger size, higher production capacity, and the need for permanent foundations and infrastructure. While mobile plants are generally less expensive than stationary ones, their cost can vary depending on the level of mobility, production capacity, and additional features.
Production Capacity
The production capacity of a concrete batch plant is another critical factor that influences the cost. Higher-capacity plants are capable of producing more concrete in a shorter amount of time, which is beneficial for large projects with tight deadlines. However, these plants are usually more expensive due to the need for larger mixers, silos, and aggregate bins. When choosing a batch plant, it’s important to balance the need for production capacity with your budget and the scale of your projects.
Raw Materials
Raw materials will influence the cost of concrete batch plant. The costs of cement, sand, fine sand, gravel, fly ash, slag, admixtures, and other materials can be easily calculated based on their ratios and unit prices. In short, the more raw materials you select, the higher the overall cost of a concrete batching plant will be.
Freight Costs
The freight cost of batching plant for concrete needs you to afford whether you buy a mobile concrete plant, a stationary concrete batching plant, or some other type. Before placing your order, please let us know your location and the port where you’d like our concrete plants to be delivered. Our project consultants will then calculate the total shipping cost for you. Typically, we use containers for shipping, but if your project is urgent, we can also arrange air delivery.
If you have any special requests, we will do our best to accommodate them.
Water And Electricity
The concrete batching plant cost of water and electricity includes not only the consumption during production but also the staff’s usage for daily life and work purposes. Each company calculates these costs based on its specific situation. Additionally, concrete enterprises must account for the costs of various consumables, such as pump tubes, S valves, mixer oil, oil filters, air filters, tire wear (for pump trucks and loaders), mixer liners, mixing arms, and other similar items.
Technology and Automation
Technology and automation can impact the operational costs of running a concrete batching plant, both immediately and over the long term. Although the initial investment in these systems may be higher, they can lead to substantial cost savings and efficiency improvements in various aspects of the plant operation.
Environmental Regulations
Environmental regulations heavily influence the startup and operational costs of batching plants. The batching plants need to invest in specialized equipment to filter dust from the air and recycle water, which increases initial expenses. Additionally, waste disposal regulations require the concrete plants to implement more effective waste management systems, further impacting costs.
Operation and Maintenance
The money spent on running the plant every day and keeping everything in good shape plays a big part in how much it costs to operate a concrete batching plant. Machines wear out from constant use. Replacing old or worn-out parts of the concrete plant for sale is necessary but adds to maintenance costs.
Employee and Operator Wages
Employee and operator wages are a significant part of the operational costs for a concrete batching plant. These costs include salaries, benefits, and any additional compensation for skilled operators and staff required to run the plant efficiently. Wages can vary depending on the region, the level of expertise needed, and the size of the batching plant.
The cost of a concrete batch plant is influenced by a wide range of factors, including the type of plant, production capacity, materials, level of automation, freight cost, labor costs, regulatory compliance, maintenance and more. By carefully considering these factors and conducting a thorough cost-benefit analysis, you can make an informed decision that aligns with your budget and operational needs.
Investing in the right concrete batch plant can lead to improved efficiency, higher-quality concrete production, and long-term cost savings for your construction projects. In the following part, you will know different types of batch plants provided by Aimix and their specifications and prices, which will help you choose a right plant for your project.
Aimix Concrete Plant Specifications and Price Ranges
Aimix mainly provides stationary concrete batching plants including AJ-25, AJ-35, AJ-50, AJ-60, AJ-75, AJ-90, AJ-120 and AJ-180, and the mobile concrete batching plants consist of AJY-25, AJY-35 and AJY-50. We also offer services for customizing eco-friendly concrete batching plants and will provide a quote for the plant based on your special requirements. Check the detailed specifications of different concrete plants for reference.
| Types | Hopper type | |||
|---|---|---|---|---|
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
| Types | Belt type | |||
|---|---|---|---|---|
| Model | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
| Types | Belt Type | ||
|---|---|---|---|
| Model | AJY-25 | AJY-35 | AJY-50 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Category of Aggregate | 3/4/2002 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
| Model | AJ-180 | AJ-240 | AJ-270 | AJ-300 | |
|---|---|---|---|---|---|
| Theoretical productivity(m3/h) | 180 | 240 | 270 | 300 | |
| Mixer | JS3000 | JS4000 | JS4500 | JS5000 | |
| Power of mixing machine(kw) | 2×55kw | 2×75kw | 2×75kw | 2×90kw | |
| Aggregate maximum particle | 80 | 80 | 80 | 80 | |
| Feeding capacity(L) | 4500 | 6000 | 6750 | 7500 | |
| Discharge capacity(L) | 3000 | 4000 | 4500 | 5000 | |
| Aggregate bin capacity(m3)(optional) | steel storage | 4×25 | 4×25 | 4×30 | 4×30 |
| barn | 4×6 | 4×6 | 4×6 | 4×6 | |
| Aggregate batching capacity(L) | 4800 | 6400 | 7200 | 7200 | |
| Belt conveying capacity(t/h) | 900 | 1200 | 1200 | 1400 | |
| Screw conveying capacity(t/h) | 80 | 110 | 170 | 170 | |
| Discharge height(m) | 4.2 | 4.2 | 4.2 | 4.2 | |
| Installed capacity(kw) | 220 | 280 | 300 | 340 | |
| Weighing range | stone | （900-3600）±2% | （900-4800）±2% | （900-5000）±2% | （900-6000）±2% |
| sand | （900-3600）±2% | （900-4800）±2% | （900-5000）±2% | （900-6000）±2% | |
| cement | （300-1800）±1% | （400-2400）±1% | （400-2700）±1% | （400-3000）±1% | |
| fly ash | （200-600）±1% | （200-800）±1% | （200-1200）±1% | （200-1400）±1% | |
| water | （200-800）±1% | （200-1100）±1% | （200-1300）±1% | （300-1500）±1% | |
| additive | （15-70）±1% | （20-100）±1% | （20-110）±1% | （20-120）±1% | |
The following table shows the price ranges of our different concrete mixing plants types. Please refer to it while you are making the budget for your projects. The specific price will be determined according to your specific needs. If you want to know more details, you can mail to: market@aimixgroup.com, and you will receive the price list in detail.
| Model | Price |
|---|---|
| AJ-25-AJ-50 | $33000-$48000 |
| AJ-60-AJ-180 | $78000-$210000 |
| AJY-25-AJY-90 | $38000-$120000 |
How To Lower the Concrete Batch Plant Costs
To lower the costs of a batching plant, you are advised to focus on enhancing efficiency, maintaining equipment properly, and making strategic purchasing decisions. Here’s a look at how to reduce the overall costs and boost profitability.
Improve Operational Efficiency
- Automation: Automated systems can increase production speed, reduce labor costs, and minimize human error. A fully automatic concrete batching plant will help you a lot.
- Optimize Batching Process: Analyze and optimize your batching process. Improve your batching process to get the best results.
- Energy Efficiency: Install energy-efficient motors and machinery. Use energy management systems to monitor and control energy use.
Preventive Maintenance
- Regular Maintenance: Establish a regular maintenance schedule. Keeping it well-maintained makes it last longer and work better.
- Train Staff: Make sure your staff knows how to use the equipment and can fix small problems. This can minimize repair costs.
Material Management
- Manage Inventory: Efficiently manage inventory to reduce holding costs and minimize waste of perishable materials.
- Find good suppliers: Pick suppliers who offer both good prices and quality products. Building a good relationship with them could lead to better prices and discounts.
Technology and Equipment
- Upgrade Equipment: Get the latest, better-working tech and tools. Even if they’re expensive at first, you’ll save more money later because they use less energy and do more work.
- Use of Software: Using software can make things run smoother, cut down on waste, and help everyone do their jobs better.
Policy and Regulatory Support
Many governments have adopted policies to support infrastructure development and sustainable development, which provides policy support and legal safeguards for the development of the sand and gravel aggregate industry.
Environmental Considerations
Where possible, recycle water and waste materials. This can both save money and reduce environmental impact. You can choose the eco-friendly concrete batching plant at first.
These points can help you reduce the cost of buying and operating a batching plant. Let’s take a look at what Aimix can do for you to cut concrete plant cost.
What Aimix Provides to Help You Cut Concrete Plant Cost
Aimix, known for the advanced concrete batching solutions, is a reliable and experienced batching plant manufacturer and has been in this industry for many years. If you have questions about how much does it cost to start a concrete plant, or how to reduce the costs of a concrete batching plant, you are welcomed to contact us and we will offer strategies and solutions to help you cut these costs.
1. Comprehensive Warranty and Maintenance
Aimix provides a one-year warranty and free maintenance for all types of batching plants, including mobile batching plant, stationary concrete batching plant, and other types. This coverage ensures minimal unexpected expenses and keeps your batching plant in top condition.
2. Optimal Equipment Configuration
Your concrete plant will be equipped with the most suitable configuration to minimize equipment failures. This reduces downtime and avoids costly repairs, ensuring reliable and efficient operation.
3. Professional Installation and Training
Aimix handles the installation of your concrete plant and offers free training for local operators. This service helps you save on training costs and ensures your staff can efficiently operate the plant from the beginning.
4. Local Support from LBS Centers
Aimix has LBS centers in Uzbekistan, the Philippines, and Indonesia，Malaysia, Nigeria, Russia and UAE. We provide immediate support for any issues, preventing project delays and reducing maintenance and inspection costs.
5. Fast Spare Parts Supply
A local spare parts supply warehouse ensures that quick-wear parts can be shipped within 24 hours. This prompt service minimizes downtime and keeps your concrete mixing plant running smoothly.
Cooperate with Aimix and we will help you manage costs effectively and maintain a high-performing batching plant.
Representative Cases In Recent Years
I believe you already have a certain understanding of how much concrete batch plant cost. As one of the leading concrete batching plant manufacturers and suppliers in China, Aimix offers efficient and durable solutions to keep your projects on track. Don’t wait any longer! Contact us today to learn more about our top-quality concrete batching plants. Call or email us now for detailed information and support!!
