Asphalt Batch Plant

An asphalt batch plant is a facility that produces hot-mix asphalt (HMA) in separate, controlled batches. It measures aggregate, mineral filler, and asphalt binder according to the specified mix design, then mixes them together in a pugmill to produce a uniform asphalt mixture. Unlike a drum-mix plant, which produces asphalt continuously, an asphalt batch plant weighs and mixes the required materials batch by batch. This production method allows each batch to be independently proportioned and controlled before the finished asphalt mixture is discharged. Asphalt batch plants are widely used for highways, airport runways, municipal roads, and other infrastructure projects that require precise mix control.

CategoryKey Information
Product TypeBatch type asphalt plant
Capacity Range40–400 TPH
Mixing MethodIndividual batch production system
ApplicationsHighways, airports, municipal roads, infrastructure projects
Asphalt TypesHMA / WMA / RAP asphalt
Control SystemIntelligent PLC automation system
RAP IntegrationOptional RAP recycling system (with supporting equipment)
Environmental SystemDust collection and emission control system
Service LifeLong-term industrial use (15–20 years)
Target UsersContractors, Asphalt Suppliers, Investors

As project demands become more complex, selecting the right asphalt batch plant requires more than understanding what it is—it also depends on different asphalt plant types designed for specific capacities, site conditions, and construction needs. Let’s take a closer look at the main types of asphalt batch plants.

What Are the Types of Asphalt Batch Plants?

Asphalt batch plants are mainly divided into two types—stationary and mobile—based on installation and mobility needs. In global markets like Asia, Africa, the Middle East, and South America, stationary asphalt batch plants are widely chosen for long-term projects such as highways and airports that require stable, high-capacity production. Mobile asphalt batching plants are preferred where projects are short-term or spread across multiple sites, offering faster setup and flexible relocation. This helps quickly match the right plant to local conditions and project demands.

ALQ Series Stationary Batch Type Asphalt Plant

Models: ALQ40ALQ60ALQ80ALQ100ALQ120ALQ160ALQ200ALQ240ALQ320

  • Fixed asphalt plant for long-term, centralized production.
  • 40–400 TPH capacity for continuous infrastructure projects.
  • for 24/7 operation in highways, airports, and asphalt supply.
  • 15–20 years service life with stable dust control system.

Core Advantages of Stationary Asphalt Plant

  • Increase production output by 30% daily: automated batching system improves continuous large-scale efficiency.
  • Reduce downtime by 20% significantly: real-time monitoring system helps prevent unexpected shutdown risks.
  • Achieve ±0.3% batching accuracy consistently: high-precision weighing system ensures stable asphalt quality output.
  • Lower fuel cost per ton production: optimized energy system reduces operating consumption in long-term use.
  • Support continuous operation reliably: heavy-duty design ensures stable performance for infrastructure projects.

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ModelALQ40ALQ60ALQ80ALQ100ALQ120ALQ160ALQ200ALQ240ALQ320
Capacity40 t/h60 t/h80 t/h100 t/h120 t/h160 t/h200 t/h240 t/h320 t/h
Cold Aggregate Hoppers4×4.5m³4×6.5m³4×7.5m³4×7.5m³5×7.5m³5×12m³5×12m³5×12m³6×15m³
Dryer Sizeφ1.2m×5.2mφ1.5m×6mφ1.5m×6.7mφ1.65m×7mφ1.8m×8mφ2.2m×9mφ2.6m×9mφ2.6m×9.5mφ2.8m×10.2m
Fuel consumption70-300kg / h100-400kg / h120-600kg / h150-1000kg / h150-1000kg / h150-1400kg / h180-1800kg / h180-1800kg / h260-2500kg / h
Vibrating Screen (Layer)4 layers4 layers4 layers4 layers5 layers5 layers5 layers5 layers6 layers
Mixer Capacity500kg800kg1000kg1250kg1500kg2000kg2500kg3000kg4000kg
Cycle Time45s45s45s45s45s45s45s45s45s
Filter Area230m²300m²420m²480m²550m²650m²700m²1050m²1350m²
Asphalt Temperature140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃
Total Power170kw200kw300kw350kw380kw490kw550kw670kw865kw

ALYQ Series Mobile Batch Type Asphalt Plant

Models: ALYQ40ALYQ60ALYQ80ALYQ90ALYQ100ALYQ120ALYQ160

  • Modular plant for fast relocation and flexible deployment.
  • 60–160 TPH capacity for medium and short-term projects.
  • Can be installed and commissioned within 24–48 hours.
  • Ideal for road maintenance, rural roads, and remote sites.

Core Advantages of Mobile Asphalt Plant

  • Start production 24h faster on site: modular plug-in design enables rapid setup and commissioning.
  • Cut labor by 50% during operation: automated control system reduces on-site manpower requirements.
  • Increase output by 15% consistently: stable mixing system improves continuous production efficiency.
  • Reduce material waste by 80 tons/day: AI weighing ensures precise batching and cost savings.
  • Lower project downtime between sites: fast relocation design minimizes waiting and idle time.

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