An asphalt batch plant is a facility that produces hot-mix asphalt (HMA) in separate, controlled batches. It measures aggregate, mineral filler, and asphalt binder according to the specified mix design, then mixes them together in a pugmill to produce a uniform asphalt mixture. Unlike a drum-mix plant, which produces asphalt continuously, an asphalt batch plant weighs and mixes the required materials batch by batch. This production method allows each batch to be independently proportioned and controlled before the finished asphalt mixture is discharged. Asphalt batch plants are widely used for highways, airport runways, municipal roads, and other infrastructure projects that require precise mix control.
| Category | Key Information |
|---|---|
| Product Type | Batch type asphalt plant |
| Capacity Range | 40–400 TPH |
| Mixing Method | Individual batch production system |
| Applications | Highways, airports, municipal roads, infrastructure projects |
| Asphalt Types | HMA / WMA / RAP asphalt |
| Control System | Intelligent PLC automation system |
| RAP Integration | Optional RAP recycling system (with supporting equipment) |
| Environmental System | Dust collection and emission control system |
| Service Life | Long-term industrial use (15–20 years) |
| Target Users | Contractors, Asphalt Suppliers, Investors |
As project demands become more complex, selecting the right asphalt batch plant requires more than understanding what it is—it also depends on different asphalt plant types designed for specific capacities, site conditions, and construction needs. Let’s take a closer look at the main types of asphalt batch plants.
Asphalt batch plants are mainly divided into two types—stationary and mobile—based on installation and mobility needs. In global markets like Asia, Africa, the Middle East, and South America, stationary asphalt batch plants are widely chosen for long-term projects such as highways and airports that require stable, high-capacity production. Mobile asphalt batching plants are preferred where projects are short-term or spread across multiple sites, offering faster setup and flexible relocation. This helps quickly match the right plant to local conditions and project demands.
Models: ALQ40ALQ60ALQ80ALQ100ALQ120ALQ160ALQ200ALQ240ALQ320
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
Models: ALYQ40ALYQ60ALYQ80ALYQ90ALYQ100ALYQ120ALYQ160