Ready mix concrete batching plant is a centralized facility that combines aggregates, cement, water, and additives in precise ratios to produce high-quality concrete. The prepared concrete is transported to construction sites by mixer trucks. Compared to on-site mixing, ready mix plants offer superior efficiency, consistent quality, and reduced labor costs. They are widely used in commercial, residential, and infrastructure projects demand consistent concrete performance and reliable supply.
As a strategic partner to Fortune Global 500 companies, our ready mix concrete plants have been used in a wide range of industries. In commercial concrete, they deliver consistent, high-quality mixes for office buildings, malls, and parking structures. For infrastructure projects, our RMC plants provide reliable, large-scale concrete supply for highways, bridges, and airports. In precast manufacturing, they ensure precise mix designs for beams, slabs, and walls. Explore the following project cases to see how our ready mix batching plants efficiently meet both small-scale and large-scale project needs.
AIMIX offers two main types of ready mix concrete batching plants—stationary and mobile—to meet the diverse needs of different construction projects. In this section, we’ll explore the key features and advantages of each type.
We offer two types of stationary ready mix concrete batching plants based on the feeding method: Hopper Type and Belt Type. The hopper type ready-mixed concrete plants include AJ-25, AJ-35, AJ-50 and AJ-75, and the belt type readymix concrete batch plants mainly consist of AJ-60, AJ-90, AJ-120, and AJ-180.
Enhanced durability and strength: The track wheels are produced through a forging process, resulting in superior strength and excellent wear resistance. This method reduces maintenance costs significantly. Compared to traditional casting, forging increases the material’s strength by about 30%, making the wheels more durable under heavy-duty use.
Compact design with space savings: With a feed height of 7.5 meters and a bucket angle of 60°, the design reduces plant length by 18 meters compared to conventional belt-type systems. For example, a 50m³/h hopper-type stationary batch plant has a horizontal batching distance of just 6.2 meters, while a 60m³/h belt-type plant requires 37.2 meters—saving nearly 30 meters of space on-site.
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Efficient aggregate conveying: Aggregate is delivered using a belt conveyor system that ensures smooth, continuous operation with high transport efficiency. This reduces both downtime and maintenance costs. For example, an 800mm-wide belt conveyor can handle 450–650 tons per hour, while a 1000mm-wide belt running at 2.5 m/s can deliver up to 1000 tons per hour.
High-precision weighing system: The aggregate weighing system provides accurate and consistent batching, ensuring reliable concrete quality for demanding, large-scale construction projects. The system achieves a weighing precision of up to ±2%, supporting stable and continuous concrete production.
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Mobile type rmc plant is actually in a semi-trailer unit, which is very convenient to move from one site to another site. It is suitable for short-term construction project. If you have many projects to do, and they are near from each other, mobile type concrete plant will be your ideal choice.
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Model | AJY25 | AJY35 | AJY50 | AJY75 | AJY100 |
|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 100 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Mixer Power (kW) | 18.5 | 30 | 2x18.5 | 2x30 | 2x37 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ60 | Φ60 |
| Aggregate Bin Capacity (m³) | 4x4m³ | 4x4m³ | 4x5m³ | 4x6m³ | 4x8m³ |
| Powder Storage Silo (ton) | 1x50 | 1x100 | 1x100 | 2x100 | 3x100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.2 | 4.2 | 4.2 |
| Weighing Range & Accuracy of Aggregate (kg) | 2x900kg±2% | 2x900kg±2% | 2x1200kg±2% | 2x1800kg±2% | 2x2400kg±2% |
| Weighing Range & Accuracy of Cement (kg) | 350kg±1% | 500kg±1% | 600kg±1% | 1000kg±1% | 1200kg±1% |
| Weighing Range & Accuracy of Water (kg) | 200kg±1% | 200kg±1% | 350kg±1% | 450kg±1% | 550kg±1% |
| Weighing Range & Accuracy of Additive (kg) | 30kg±1% | 30kg±1% | 30kg±1% | 30kg±1% | 50kg±1% |
| Overall Weight (ton) | ≈15 | ≈20 | ≈25 | ≈31 | ≈37 |
| Installation Power (kW) | ≈65 | ≈75 | ≈90 | ≈125 | ≈180 |
Real-time monitoring cuts failure rates by 40%, saves 25% in maintenance costs, and extends equipment life by over 15%.
Boosts production continuity by 20% and cuts material waste by 10%.
Rapidly adapts to mining, infrastructure, ready-mix concrete, etc., improving utilization by 35%.
Ready mix concrete plant prices vary by region and can change with industry developments. The main factors affecting concrete plant price including production capacity, plant type, automation features and more. For example, a fully automated stationary rmc plant with a capacity of 120 m³/h will generally cost more than a mobile mini batching plant designed for 25–35 m³/h. As market conditions and material costs fluctuate, prices may also change over time. Therefore, it is important to compare different options before purchasing. You can begin by searching online for “What is the price of a ready mix concrete plant” to explore current trends, then reach out to suppliers for customized quotations based on your needs.
Whether you require a basic setup for small-scale use or a fully automated high-capacity plant for large infrastructure projects, accurate pricing depends on your specific project scope. The table below outlines general price ranges for our ready mix concrete plant for sale, with final prices determined by the actual configurations and requirements.
| Model | Price |
|---|---|
| AJ-25-AJ-50 | $33000-$48000 |
| AJ-60-AJ-180 | $78000-$210000 |
| AJY-25-AJY-90 | $38000-$120000 |
Before investing in an rmc concrete batching plant, you need to think about the ready mix concrete plant cost. Your capital outlay breaks down into several core components—each critical to long-term viability and profitability.
First, secure and prepare a location with sufficient space for raw-material storage, batch equipment, and truck maneuvering. Site preparation includes grading, drainage, access roads, and—for stationary rmc plants—foundations or pads to support heavy mixers and silos. Proper civil works ensure operational safety and minimize future repair costs.
The heart of your investment is the batching plant itself: aggregate bins, conveyors or hoists, mixers (twin-shaft, planetary), and cement silos with feeders. Equipment choice dictates your production capacity, mix precision, and maintenance profile. Opting for modular or mobile designs can reduce upfront civil-works costs but may trade off some throughput.
Automation ranges from basic push-button panels to fully integrated PLC systems with IoT connectivity. While manual controls lower initial spend, semi-automatic and smart batching systems drive down labor costs, improve consistency, and enable remote monitoring. Factor in software licensing, sensors, and data-analytics subscriptions for predictive maintenance.
Mechanical and electrical installation ties all equipment, utilities, and safety systems together. Commissioning validates calibration—from load cells to water meters—while operator training ensures your team maximizes efficiency from day one.
Environmental permits, zoning approvals, and safety certifications may carry fees and require investment in dust-control or noise-abatement systems. Early engagement with regulators smooths the approval process and avoids costly retrofits.
Finally, maintain an initial buffer for raw materials, fuel, utilities, and spare parts. A service agreement or in-house maintenance capability underpins uptime. Together, these components form the financial foundation for a successful RMC plant operation.
To minimize these costs, you are advised to choose and cooperate with a reliable ready mix concrete batching plant manufacturer. A reputable concrete plant manufacturer and supplier can provide competitive price, support, and advice on optimizing your investment, helping you manage and reduce the overall costs effectively.
Finding a trustworthy ready mix concrete plant manufacturer is crucial to ensuring reliable equipment, strong technical support, and long-term value for your investment. Here are some key steps to help you identify a reputable supplier:
Well-established brands often serve clients in multiple countries and work with major contractors or even Fortune 500 companies. A global footprint suggests credibility and stability. We are a strategic partner to Fortune Global 500 companies, and have provided batching plant solutions for Government Project and Military Dock Project in Bangladesh, Uzbekistan Fire Department, Philippines National Grid Project and Malaysian Government Project.
Look for manufacturers with a long track record in the concrete machinery industry. Companies with 10+ years of experience like Aimix, often have proven expertise in rmc plant design, production, and after-sales service.
A reliable rmc plant manufacturer should have positive customer reviews, testimonials, and project case studies across different regions. These demonstrate the company’s performance in real-world applications. We have provided various ready mix batching plants for customers all over the world, including Indonesia, Malaysia, the Philippines, Russia, Kazakhstan, Uzbekistan, Saudi Arabia, Peru, Ethiopia and others.
Choose a supplier that offers various ready mix concrete batching plant types (stationary, mobile, compact) and can tailor solutions to your project’s needs. Flexibility is a sign of a professional manufacturer.
Check for ISO certifications, CE markings, and compliance with local or international concrete equipment standards. These confirm the plant meets quality and safety requirements.
If possible, visit the manufacturer’s factory to assess production capacity and quality control processes. Alternatively, request a virtual tour or video demonstration. Aimix welcomes your visiting at any time.
Reputable concrete plant manufacturers provide technical support, training, spare parts, and maintenance services. Ask about warranty terms and whether they have local service centers or overseas branches. We have set up more than six branch offices and many service outlets to serve our customers quicker and better.
While pricing varies by configuration, a reliable supplier offers clear, detailed quotations and helps you understand what’s included in the cost—no hidden fees.
The installation method and process requirements for a ready mixed concrete batching plant are crucial to ensure safe, efficient, and long-term operation. This process can be divided into the following stages:
The installation time for ready mix concrete plants can vary significantly based on the type and size of the plant. Here’s a table showing the typical installation times and basic requirements for Aimix different types of ready mix plants.
| Items | AJSY mini mobile type | AJ stationary type | AJY mobile type |
|---|---|---|---|
| Final | high | high | high |
| Foundation requirements | free foundation | concrete foundation | simple concrete foundation |
| Installation period | 0.5 day | 7-10 day | 3-7 days |
| Required land area | low | high | high |
Modern RMC batching plants leverage IoT sensors to track mix parameters—water-cement ratio, aggregate moisture, temperature, and slump—in real time. Automated control systems adjust ingredient dosages on the fly to maintain consistency. Predictive analytics, drawing on historical data, forecast equipment maintenance needs, reducing downtime and waste.
Environmental regulations and client demands drive the use of industrial by-products—fly ash, slag cement, silica fume—to replace a portion of Portland cement. These substitutions can cut CO₂ emissions by up to 40% while enhancing durability. Incorporating recycled aggregates and carbon-sequestering admixtures further lowers embodied carbon, supporting LEED and BREEAM certifications.
Construction’s evolving pace favors flexibility. Modular batching plants use plug-and-play skids for mixers, silos, and control cabins, enabling quick capacity adjustments with minimal civil works. Mobile RMC plant units, mounted on trailers or skids, can be relocated between sites in days, ideal for short-term or remote projects and phased construction.
Additive manufacturing is emerging in the concrete sector through large-scale printers that extrude specialized RMC mixes. Engineered for rapid setting and early strength, these formulations build layer-by-layer structures without formwork. 3D-printed concrete reduces material waste, enables complex geometries, and accelerates project timelines for both residential and infrastructure applications.
The wearing parts of a ready-mixed concrete plant include mixer blades, arms, and liner plates that endure constant abrasion from cement and aggregates. Other critical components subject to wear are aggregate conveyor belts, rollers, weighing hopper seals, screw conveyors, discharge gates, and dust collector filters.These parts experience regular friction, impact, and material flow, especially under high-capacity operations. Regular inspection, timely replacement, and proper lubrication are essential to minimize downtime, maintain mix quality, and ensure the plant runs efficiently and safely.
If you’re ready to invest in a ready mix concrete batching plant that guarantees quality, efficiency, and long-term value, Aimix is your trusted partner. We offer customizable solutions to match your project size, budget, and timeline. Join hundreds of satisfied clients who have upgraded their production with Aimix technology. Don’t wait—reach out now to discuss your requirements and get a quote from our professional team!