A stationary concrete batching plant is a permanent solution built for high-volume, continuous concrete production—ideal for bridges, highways, dams, and commercial buildings. Featuring one-click start, smart control, and high-efficient production, Aimix delivers a flexible and reliable one-stop batching solution. Whether for industrial or residential use, our stationary batching plants ensure consistent quality, minimal downtime, and long-term cost savings.
Aimix offers a full range of stationary concrete batching plants, each tailored to meet specific project needs. Based on the method of aggregate conveying, these plants are generally divided into two types: Hopper-type and Belt-type batching plants. Each type offers unique advantages in layout, efficiency, and project suitability.
Our hopper-type stationary batching plants are ideal for projects with limited space and moderate concrete demand. With a compact layout and lower investment cost, models like AJ-25, AJ-35, AJ-50, and AJ-75 offer stable performance, easy installation, and reliable output for residential, commercial, and municipal construction projects.
For medium to large-scale projects that demand high productivity and uninterrupted material flow, Aimix offers belt-type stationary concrete plants in models like AJ-60, AJ-90, AJ-120, and AJ-180. These plants ensure faster feeding, stable performance, and improved efficiency for continuous concrete production.
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
Our stationary concrete batching plant is designed with a suite of intelligent systems and flexible customization options. From one-click intelligent control to IoT-based predictive maintenance, and from precision feeding to custom-designed layouts, every component is optimized to reduce costs, improve accuracy, and adapt to your evolving production needs.
At the heart of stationary batching plants is an intelligent integrated control system, enabling one-click start/stop operations and supporting dual operation modes—touchscreen PLC interface and physical button panel.
Dual control interfaces accommodate different operator preferences, reducing reliance on specialized labor and improving response time in both manual and automated workflows.
Aimix incorporates IoT remote monitoring technology, transforming traditional batching plants into smart, data-driven production centers.
This technology ensures maximum uptime and lowers long-term maintenance costs, delivering a smarter and safer production process.
Raw material control is critical to batching quality and efficiency. Our precision aggregate feeding system ensures stable material delivery and minimal waste.
This advanced system empowers site managers with flexibility and granular control over every load of concrete produced.
Our professional customization services ensure that each batching plant matches the client’s specific project environment—whether it’s a mining operation, highway project, or commercial concrete production site.
Scene-Based Adaptability:
Equipment layout, configuration, and component selection can be adjusted for: Mining sites (dust-heavy, rugged terrain); Infrastructure works (urban noise control, limited space); RMC commercial plants (continuous production, high batching accuracy).
Configurable Mixing Units:
These modular options boost equipment utilization rates by 35%, providing unmatched flexibility for complex on-site conditions and multi-spec demand.
Aimix offers tailored stationary concrete batching plant solutions designed to meet the unique demands of diverse projects worldwide. As a trusted strategic partner of Fortune Global 500 companies, we ensure high-quality, reliable, and efficient batching plants. Our customizable systems deliver consistent performance, helping clients optimize productivity and achieve project success across industries and regions.
Investing in a stationary concrete mixing plant is a major decision for any contractor or construction business. The right plant can significantly improve productivity, concrete quality, and overall profitability. However, choosing the wrong one can lead to delays, excessive costs, or underperformance. Here are the top 5 key factors you should carefully evaluate before making your purchase.
Choosing the right production capacity is essential for maintaining project efficiency, preventing costly delays, and avoiding unnecessary overinvestment. Aimix stationary batching plants provide a broad range of capacities—from 25m³/h to 240m³/h and beyond—allowing you to select the ideal model that precisely matches your project size, concrete demand, and future growth plans, ensuring smooth and efficient operations throughout your construction timeline.
High-quality concrete begins with precise material measurement and mixing. Our stationary plants feature automated control systems and accurate weighing scales, delivering uniform, industry-standard concrete every time. This reduces waste and guarantees your mix meets client specifications consistently.
Strategically positioning your batching plant near key construction sites and transport routes reduces material delivery time and lowers logistics costs. Aimix’s flexible plant designs allow easy installation in various locations, helping you optimize operations and minimize downtime caused by transport delays.
A batching plant’s ease of maintenance and reliable after-sales support are vital for ensuring uninterrupted production. Aimix, a trusted concrete plant manufacturer, offers comprehensive maintenance plans enhanced by predictive maintenance technology that intelligently schedules upkeep based on operating hours and component wear data. This proactive approach significantly reduces unexpected breakdowns, minimizes downtime risks, and helps customers maximize their equipment’s lifespan with greater efficiency.
Beyond initial purchase price, consider ongoing operational and maintenance costs. Our stationary concrete plants combine durable components with energy-efficient technology, ensuring lower long-term expenses. This balance helps you achieve a clear ROI, maximizing profitability throughout your project lifecycle.
A stationary concrete batching plant price varies significantly based on key factors such as production capacity, configuration, automation level, and any custom features tailored to your project. Aimix offers a wide range of stationary plant models suitable for projects of all sizes, helping you find the right fit for your needs and budget.
Here we provide an overview of stationary plant price ranges to assist your decision-making. Remember, the final cost also depends on installation, shipping, and after-sales support. Considering all these factors carefully will help you make an informed, cost-effective investment in your concrete production operations.
| Model | Price |
|---|---|
| AJ-25-AJ-50 | $33000-$48000 |
| AJ-60-AJ-180 | $78000-$210000 |
As urbanization accelerates worldwide, the demand for high-quality concrete is growing rapidly. Starting a stationary concrete batching plant business offers a lucrative opportunity, but success requires careful planning and strategic execution. This practical guide walks you through the essential steps to launch and grow your plant efficiently, helping you build a profitable and sustainable business.
Conduct thorough market research to evaluate local concrete demand, competitor offerings, and customer needs in construction and infrastructure projects. Develop a comprehensive concrete batching plant business plan outlining your targeted production capacity, key markets, financial projections, and marketing strategies. A solid plan lays the foundation for sustainable growth and investor confidence.
Identify the total capital needed for land acquisition, plant equipment, and infrastructure. Explore financing options such as loans, grants, or private investors to secure affordable funding. Choose a strategic location near major construction hubs and transportation routes to reduce logistics costs and ensure smooth material supply. Make sure your site complies with local zoning laws and environmental regulations to avoid legal complications.
Obtain all necessary permits and licenses related to environmental standards, workplace safety, and manufacturing regulations. Invest in a high-quality stationary concrete batching plant—models like Aimix’s AJ-25 to AJ-75 suit small to medium projects, while AJ-120 and AJ-180 are ideal for large-scale operations. Equip your plant with reliable mixers, conveyors, and automated control systems to enhance production precision and efficiency.
Hire experienced operators and maintenance staff to ensure smooth plant operation and timely troubleshooting. Develop a competent sales and marketing team focused on client acquisition and retention. Establish strong partnerships with dependable suppliers of cement, aggregates, sand, and additives to maintain consistent raw material quality and avoid supply disruptions.
Create a robust distribution system by managing a reliable delivery fleet or collaborating with trusted logistics providers to ensure timely concrete delivery. Build your brand presence with a professional website, active social media channels, and competitive pricing strategies. Networking and excellent customer service will help you attract and retain long-term clients in a competitive market.
Implement strict quality control measures, utilizing automation for real-time production monitoring and consistency. Regularly inspect and maintain plant equipment to prevent downtime. Continuously refine operational processes and plan for future growth by scaling production capacity and adopting innovative technologies to maintain your competitive edge.
Stationary concrete batch plants are essential equipment across a wide range of industries where large-scale, consistent, and high-quality concrete production is critical. From infrastructure and real estate to manufacturing and energy, these plants provide reliable support to ensure efficiency, durability, and precision across various applications.
In large-scale infrastructure projects such as bridges, dams, tunnels, and highways, stationary concrete batching plants ensure a steady and uninterrupted concrete supply. They are particularly vital in transportation hubs—airports, railway systems, and seaports—where durable concrete is essential for long-term performance and safety. These plants help contractors meet tight deadlines while maintaining high-quality standards.
For high-rise buildings, malls, office complexes, and housing estates, stationary concrete mixing plants offer precise mixing and continuous delivery. This supports rapid construction cycles, strong structural integrity, and efficient scheduling—key factors in urban development and large-scale commercial projects.
Factories, warehouses, and industrial parks rely on high-strength concrete for load-bearing floors, equipment foundations, and structural support. Stationary batching plants also serve the precast concrete industry, producing beams, slabs, columns, and wall panels for modular and prefabricated construction, boosting both speed and quality.
In energy projects such as wind farms, nuclear facilities, and hydroelectric dams, stationary concrete plants provide the consistent, high-performance concrete needed for long-lasting and safe operation. These plants are also indispensable in water treatment and utility infrastructure, delivering reliable materials for core public systems.
After knowing the main components of the stationary batching plant, next, let’s take a look at how it operates as a whole unit.
The working process begins with raw material storage. Aggregates like gravel, sand, and crushed stone are stored in dedicated bins, while cement is housed in silos. Proper storage ensures material quality and prevents contamination.
Next, precise automated scales measure the required amounts of each material. Aggregates are conveyed via belt or screw systems to the weighing stations, and cement, water, and additives are simultaneously metered according to the mix design. This batching process is critical for achieving the correct proportions.
Once measured, the ingredients are fed into a high-performance mixer. In this stage, intense mechanical agitation combines the materials thoroughly, resulting in a homogeneous and consistent concrete mix. The mixer’s efficiency directly impacts the strength and durability of the final product.
Throughout the process, automated control systems continuously monitor mix proportions, moisture levels, and the overall performance of the stationary batch plant. Real-time adjustments ensure that each batch adheres to strict quality standards and meets the specific project requirements.
After mixing, the finished concrete is discharged from the mixer onto a conveyor system or directly into trucks. Timely and efficient discharge is essential to prevent premature setting and to ensure smooth logistics.
Regular maintenance of equipment, including mixers, conveyors, and control systems, is performed to ensure optimal performance. Continuous monitoring and periodic adjustments help maintain efficiency and minimize downtime, ensuring the plant runs reliably for large-scale construction projects.
Stationary concrete batching plants are installed at a fixed location and remain in place for the duration of long-term, large-scale projects. These stationary plants offer higher production capacities, typically reaching up to 240m³/h or more.
Mobile concrete batching plants, on the other hand, can be relocated as needed, making them ideal for projects that require flexibility or are subject to changing construction sites. The mobile batch plants are well-suited for small to medium-sized projects, offering enhanced mobility and adaptability.
You are suggested to pay attention to the following aspects while installing a stationary plant:
Location: Choose a site that provides easy access to materials and is situated away from residential areas to minimize noise and dust pollution.
Foundation Construction: Design and build a solid foundation based on the equipment’s load requirements to ensure stability.
Compliance: Ensure the project adheres to local regulations on environmental protection, safety, and other relevant standards.
Professional Installation: Cooperated with a professional installation team to ensure the stationary plant is set up safely and operates efficiently.
Effective maintenance of stationary batching plants includes:
Regular Inspection: Conduct periodic checks on various systems, including electrical, mixing, and feeding systems, to detect and address issues early.
Cleanliness: Ensure that both the equipment and surrounding areas are kept clean, with particular attention to the mixer interior and discharge ports.
Lubrication: Regularly lubricate rotating parts, bearings, and other components to maintain smooth operation.
Anti-freezing Measures: In colder regions, take precautions to prevent freezing of water pipes, tanks, and other sensitive parts.
Spare Parts Management: Keep essential spare parts in stock to enable quick replacements, reducing downtime and ensuring efficient plant operation.
Aimix offers customized eco-friendly concrete batching plant services tailored to meet the specific environmental goals of customers in their construction projects.
Consultation: We begin with a consultation to understand your environmental objectives and project requirements.
Custom Design: The batching plant is designed to be as eco-friendly as possible, incorporating energy-efficient practices, water recycling, dust control, and environmentally friendly materials.
Emission Control: Aimix integrates systems to reduce dust, noise, and pollution, ensuring the plant complies with stringent environmental regulations.
Water Management: The plant design includes options for water reuse and rainwater harvesting to minimize water consumption.
Energy Efficiency: We aim to reduce energy use through automation and intelligent management systems, making the plant as energy-efficient as possible.
Training: Aimix provides training for your staff on eco-friendly plant operation and offers continuous support to maintain environmental standards.
Certification Assistance: Our team helps secure environmental certifications, enhancing your project’s appeal and regulatory compliance.
The materials for the foundation of a stationary batching plant include ordinary concrete, embedded steel plates, and rebars.
First, based on the foundation drawings, mark the foundation dimensions and excavate the pit, adjusting the depth according to local soil conditions.
Then, place the embedded rebars into the pit and pour the concrete.
Afterward, position the embedded steel plates on the rebars, ensuring the rebars penetrate through the plates.
Finally, once the concrete has solidified, weld the embedded plates to the rebars to secure them.
Disclaimer:
All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes without prior notice. Performance data are dependent upon actual operational conditions.