Stationary concrete batching plant is the key to solving concrete supply challenges in large-scale construction projects. From high-rise buildings to highways, it delivers consistent, high-volume output while reducing delays and waste. In this guide, we’ll show you how to choose, operate, and optimize your plant for maximum efficiency, cost savings, and project success—ideal for contractors, companies, and investors seeking reliable concrete solutions.
At Aimix, we offer a full range of stationary concrete batching plants tailored to your project’s unique needs. Depending on how aggregates are conveyed, these plants fall into two main types: Hopper-type and Belt-type. Each has its own strengths—whether in layout design, operational efficiency, or suitability for different project sizes. Choosing the right type can help you optimize production, save time, and get the most out of your investment.
For medium to large-scale projects requiring high productivity and continuous material flow, Aimix’s belt-type stationary concrete plants, including models AJ-60, AJ-90, AJ-120, AJ-180 and more, deliver faster feeding, stable performance, and enhanced efficiency for uninterrupted concrete production.
Key Features & Advantages：
To help you choose the most suitable stationary concrete batching plant for your project, the table below compares the key specifications, performance, and operational requirements of our popular models (AJ90, AJ120, and AJ180).
| Dimension | AJ-90 | AJ-120 | AJ-180 |
|---|---|---|---|
| Theoretical Production Capacity | 90 m³/h | 120 m³/h | 180 m³/h |
| Suitable Applications | Medium to large projects, long-term fixed operations (e.g., road & bridge engineering, industrial parks) (1–3 years or longer, average concrete demand relatively small) | Large projects, long-term fixed operations (e.g., road & bridge engineering, high-rise building clusters) (1–3 years or longer, average concrete demand moderate) | Extra-large projects, large-scale production (e.g., cross-sea bridges, new urban development), commercial concrete supply (1–5 years or longer, large volumes) |
| Footprint | Large (600–800 m²), requires dedicated hardened site, simple aggregate yard, partial lab required | Large (700–900 m²), requires dedicated hardened site, simple aggregate yard, lab required | Extra-large (800–1000 m²), requires dedicated hardened site, aggregate yard and lab required |
| Installation & Relocation | 20–30 days, full cast-in-place foundation, fixed (or foundation-free installation) | 25–40 days, full cast-in-place foundation, fixed (or foundation-free installation) | 30–45 days, complex foundation work, permanently fixed (or foundation-free installation) |
| Core Configuration | Twin-shaft mixer (1.5 m³), 2–4 cement silos (100–150T), 4-bin batching machine, separate weighing | Twin-shaft mixer (2.0 m³), 2–4 cement silos (150–200T), 4-bin batching machine, separate weighing | Twin-shaft mixer (3 m³), 2–4 cement silos (150–300T), 4-bin batching machine, separate weighing |
| Power & Energy Consumption | Total power 170–200 KW, energy-efficient | Total power 200–250 KW, energy-efficient | Total power 250–320 KW, with significant energy efficiency advantages at scale |
| Recommended Maximum Concrete Grade | C60 | C60 | C60 |
| Production Flexibility | Medium–low (focus on batch production) | Medium–high (focus on batch production; multiple cement silos allow frequent mix changes) | High (mainly large-volume single-grade production; multiple cement silos allow frequent mix changes) |
| Environmental Protection & Automation Level | Standard environmental protection (pulse dust collector + soundproof cover), intelligent control | High-efficiency environmental protection (pulse dust collector + insulated enclosure), intelligent control | Advanced environmental protection (fully enclosed aggregate yard + desulfurization dust removal), IoT + intelligent scheduling |
| Required Operators | 6–8 (1 central control + 2 batching + 2 maintenance + 1–2 dispatch) | 6–8 (1 central control + 2 batching + 2 maintenance + 1–2 dispatch) | 12–15 (2 central control + 3 batching + 3 maintenance + 2 dispatch + 2–3 environmental/back-office staff) |
| Matched Mixer Trucks | 8–10 trucks (12–16 m³ each, improves transport efficiency) | 10–15 trucks (12–16 m³ each, improves transport efficiency) | 15–20 trucks (12–18 m³ each, with intelligent dispatch system) |
| Loader Size & Quantity | 50 loaders / 1 unit | 50 loaders / 1 unit | 50 loaders / 1 unit |
| Coverage Radius | 20–30 km (suitable for large project coverage) | 20–30 km (suitable for large project coverage) | 30–50 km (supports cross-regional supply; requires mixer truck insulation and admixture support) |
Our hopper-type stationary batching plants are ideal for projects with limited space and moderate concrete demand. With a compact layout and lower investment cost, Aimix models AJ-25, AJ-35, AJ-50, and AJ-75 offer easy installation and reliable output for residential, commercial, and municipal construction projects.
Key Features & Advantages：
Enhanced Durability and StrengthThe track wheels are manufactured using a forging process, providing high strength and excellent wear resistance. Compared to cast wheels, forged wheels are about 30% stronger, which significantly reduces maintenance costs and ensures long-term reliable operation.
Small FootprintWith a 7.5-meter feed height and a 60° bucket angle, the hopper system reduces horizontal conveying distance by 18–30 meters compared to conventional belt plants.
For example, a 50 m³/h hopper-type plant requires only 6.2 meters for batching, while a 60 m³/h belt plant needs 37.2 meters, saving roughly 30 meters of site space.
Suitable for Small-Scale ProjectsThe feeding mechanism and plant design are optimized for moderate concrete demand, making hopper-type batching plants perfect for small construction sites, road maintenance projects, or self-use applications, while keeping investment and operational costs manageable.
| Type | Belt Type | |||||
|---|---|---|---|---|---|---|
| Model | AJ60 | AJ90 | AJ120 | AJ180 | AJ240 | AJ270 |
| Theoretical productivity (m³/h) | 60 | 90 | 120 | 180 | 240 | 270 |
| Mixer discharge volume (L) | 1000 | 1500 | 2000 | 3000 | 4000 | 4500 |
| Mixer feeding volume (L) | 1500 | 2250 | 3000 | 4500 | 6000 | 6750 |
| Mixer power (kw) | 18.5×2 | 30×2 | 37×2 | 55×2 | 75×2 | 75×2 |
| Discharge height (m) | 4.1 | 4.1 | 4.2 | 4.2 | 4.2 | 4.2 |
| Aggregate bin configuration (number × single bin volume, m³) | 4×7 | 4×15 | 4×20 | 4×25 | 4×30 | 4×30 |
| Cycle time (s) | 60 | 60 | 60 | 60 | 60 | 60 |
| Maximum aggregate particle size (mm) | 80/100 | 80/100 | 80/100 | 80/100 | 80/100 | 80/100 |
| Cement silo (optional) | 2×100 | 3×100 | 4×100 | 4×100 | 4×100 | 4×100 |
| Aggregate weighing system | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Powder weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Installed power (kw) | ≈110 | ≈160 | ≈220 | ≈290 | ≈340 | ≈340 |
| Control mode | Fully automated computer (PC) control | |||||
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | |||||
| Types | Hopper type | |||
|---|---|---|---|---|
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
Our stationary concrete batching plant comes equipped with smart automation features and flexible customization options designed around your production needs. With one-click intelligent control, IoT-based predictive maintenance, and a precision feeding system, you can reduce operating costs, improve batching accuracy, and keep production running smoothly. Every system works together to help you adapt quickly as your output requirements change—without adding operational complexity.
At the heart of stationary batching plants is an intelligent integrated control system, enabling one-click start/stop operations and supporting dual operation modes—touchscreen PLC interface and physical button panel.
Dual control interfaces accommodate different operator preferences, reducing reliance on specialized labor and improving response time in both manual and automated workflows.
Aimix incorporates IoT remote monitoring technology, transforming traditional batching plants into smart, data-driven production centers.
This technology ensures maximum uptime and lowers long-term maintenance costs, delivering a smarter and safer production process.
Raw material control is critical to batching quality and efficiency. Our precision aggregate feeding system ensures stable material delivery and minimal waste.
This advanced system empowers plant operators with flexibility and granular control over every load of concrete produced.
Our stationary concrete plants are built to adapt to the varied needs of today’s construction projects. By tailoring system configurations, production capacities, and control strategies, we ensure your plant delivers reliable, efficient concrete solutions—no matter the project type or scale.
Typical Applications: Residential buildings, commercial complexes, industrial facilities
Core Requirements:
Recommended Solutions:
Typical Applications: Highways, railways, bridges, tunnels
Core Requirements:
Recommended Solutions:
Typical Applications: Reservoirs, dams, ports, waterways
Core Requirements:
Recommended Solutions:
Typical Applications: Prefabricated building components, municipal precast elements, tunnel segments
Core Requirements:
Recommended Solutions:
Typical Applications: Metro systems, nuclear power plants, other complex infrastructure
Core Requirements:
Recommended Solutions:
Aimix offers tailored stationary concrete batch plant solutions designed to meet the unique demands of diverse projects worldwide. As a trusted strategic partner of Fortune Global 500 companies, we ensure high-quality, reliable, and efficient batching plants. Our customizable systems deliver consistent performance, helping clients optimize productivity and achieve project success across industries and regions.
The power plant project required precise batching, high system reliability, and stable operation to avoid production interruptions and material loss.
The AJ-90 stationary batching plant features an integrated automatic control system, precise aggregate feeding, and a SICOMA twin-shaft mixer for efficient and consistent concrete production.
The customer selected a stationary batching plant to support long-term, high-volume commercial concrete production and ensure stable supply during peak construction seasons.
AJ-180 stationary concrete batching plant equipped with a 3 m³ SICOMA twin-shaft mixer.
The large-capacity mixer and optimized batching system enable continuous, high-output concrete production with consistent quality.
High automation and efficient batching cycles help reduce labor dependency and improve overall operational efficiency.
“This plant fully meets our production needs during peak seasons. We are happy to recommend Aimix to other concrete producers.”
The customer selected a stationary concrete plant to self-produce concrete for a road construction project and also to enter the local concrete supply market, reducing dependency on external suppliers.
The AJ-90 stationary batch plant is equipped with Siemens motors and a high-precision automatic control system for reliable and efficient concrete production.
Despite delivery delays and local logistical challenges, AIMIX technical staff guided the installation, working closely with the client to ensure smooth setup and efficient operation.
“We had zero experience with batching plants, but AIMIX made it really easy. Now we can produce concrete for our project and sell locally without any hassle. The team was patient, and the plant works great!”
Choosing the wrong stationary concrete mixing plant can cause delays and extra costs—but don’t worry! Let’s walk through the key steps to help you select the ideal plant that perfectly fits your project needs.
Once you’ve determined your project requirements and the type of stationary concrete mixing plant you need, the next step is understanding how costs are structured. This helps you budget effectively and evaluate the potential return on investment (ROI).
A stationary concrete batching plant investment usually includes:
Don’t stop at the purchase price. Consider:
As rapid urbanization continues to increase demand for high-quality concrete, starting a stationary concrete plant can be a highly rewarding investment. However, long-term success depends on more than just equipment—it requires clear planning, smart decision-making, and efficient daily operations. This practical guide walks you through the essential steps to launch, operate, and scale your plant with confidence.
Research local concrete demand, competitor offerings, and construction project needs. Develop a concrete batching plant business plan outlining target production capacity, key markets, financial projections, and marketing strategies. A clear plan ensures sustainable growth and investor confidence.
Calculate total capital for land, equipment, and infrastructure. Explore loans, grants, or investors to secure funding. Choose a strategic site near construction hubs and transport routes to reduce logistics costs, ensuring smooth material supply and compliance with zoning and environmental regulations.
Secure all necessary permits for environmental compliance, workplace safety, and manufacturing regulations. Invest in a reliable stationary concrete batching plant—small to medium projects suit models like AJ-25 to AJ-75, while large-scale projects benefit from AJ-120 or AJ-240. Include mixers, conveyors, and automated controls for precise and efficient concrete production.
Hire experienced operators and maintenance staff to ensure smooth operations. Build a competent sales team to acquire and retain clients. Partner with dependable suppliers of cement, aggregates, sand, and additives to maintain consistent material quality and avoid production delays.
Develop a robust delivery system using an in-house fleet or trusted logistics partners. Build your brand with a professional website, active social media, and competitive pricing. Networking and excellent customer service help attract and retain long-term clients in a competitive market.
Implement strict quality control using automation for real-time monitoring and consistent concrete production. Inspect and maintain equipment regularly to prevent downtime. Continuously refine processes, plan for capacity expansion, and adopt new technologies to stay competitive.
Aimix supports you at every stage of your stationary concrete batching plant’s lifecycle—from initial planning and installation to daily operation and long-term performance. Our end-to-end services cover pre-sales consultation, on-site support during delivery and installation, and responsive after-sales service, helping you reduce risk, keep your plant running reliably, and get lasting value from your investment.
Achieve reliable, high-volume concrete supply with a plant designed to match your project needs. Optimize workflow, minimize waste, and maximize ROI. Reach out today to explore the ideal stationary batching plant and take your project efficiency to the next level.