Your project’s foundation starts with the right aggregate. AIMIX stone crusher plants are engineered to be the powerful, reliable heart of your project operation, transforming raw materials—from tough granite and basalt to softer limestone and ores—into consistent, high-spec aggregate material for concrete, roads, and beyond. We provide tailored solutions, whether you need a permanent stationary plant or an agile mobile setup, ensuring efficiency and output that drives profitability. Discover AIMIX’s different kinds of stone crusher plants for sale first.
Stone crusher plants come in different types. Understanding the different types of stone crushers is crucial for optimizing construction and mining operations. Each type of plant is designed for specific tasks, catering to various requirements in terms of size, output, and material type. In terms of mobility, we can divide it into stationary and mobile stone crusher plant. Here are detailed introduction of them.
AIMIX Group offers a variety of mobile stone crusher plants to meet your diverse needs. They include 4-in-1, 3-in-1, and 2-in-1 series, offering flexibility and versatility to operate efficiently in various site environments. Whether for ore crushing, construction waste recycling, or earthmoving projects, these mobile crushers provide efficient solutions.
| 4 in 1 Mobile Crusher Plant - Wheeled Chassis Type | ||||
|---|---|---|---|---|
| Model | APY4-46J2512J-S3 | APY4-46J900C-S3 | APY4-57J110C-S3 | APY4-69J132C-S3 |
| Productivity（t/h） | 30 | 50 | 80 | 100-120 |
| Vibrating Feeder | ||||
| Model | APG-0824Z | APG-0824Z | APG-0930Z | APG-9538Z |
| Primary Stone Crusher | ||||
| Model | APJ-4060E | APJ-4060E | APJ-5075E | APJ-6090E |
| Type | Jaw crusher | Jaw crusher | Jaw crusher | Jaw crusher |
| Secondary Stone Crusher | ||||
| Type | Jaw crusher | Cone crusher | Cone crusher | Cone crusher |
| Model | APJ-2512X | APC-900Y | APC-110C | APC-132C |
| Vibrating Screen | ||||
| Model | APS-1548Y3 | APS-1548Y3 | APS-1848Y3 | APS-1848Y3 |
| Belt Conveyor | ||||
| Vehicle mounted belt conveyor | Yes | Yes | Yes | Yes |
The stationary crushing plant is a high-capacity aggregate solution engineered for large-scale, long-term projects. It integrates specialized crushing equipment, such as jaw crushers for primary crushing and impact or cone crushers for secondary or tertiary processing, into a fully automated system. Designed for fixed locations, it provides continuous, high-volume production of quality aggregates, serving as a reliable core production unit for mining, major infrastructure, and large construction projects.
We also have manufactured crawler-type mobile stone crushing machine. The mobile or portable stone crusher plants, mounted on crawler chassis, are easy to maneuver and relocate across rough terrain. They are designed for easy transportation and on-site setup. Generally, the crawler crusher stone for sale is suitable for applications where the crushing location needs to be changed frequently, especially for demolition projects.
Whether you need a stationary crusher plant of stone or a stone crusher portable, we will customize the most suitable crushing solutions according to the projects. The following are the real cases of AIMIX movable stone crusher and stationary stone crushing plant all over the world. You can check them below.
AIMIX Group has successfully established a strong presence in the global market, with its crusher plants being sold in over 80 countries, like Malaysia, Indonesia, Philippines, Russia, Mongolia, Tanzania, Honduras, Ecuador, Peru, Colombia, El Salvador, Uzbekistan, etc. Here are a series of case studies showcasing AIMIX stone crusher plants, illustrating the effectiveness of our crushing solutions.
The success of customer projects is largely attributed to our customized crushing solutions. These tailored solutions not only meet the unique needs of each client but also enhance operational efficiency and productivity. By addressing specific challenges faced in various industries, our customized solutions ensure optimal performance and results. Here I have listed other customized solutions we have made for clients. Check them below.
Besides, all of the above scenarios are aimed at producing the materials needed for construction, but with different raw materials. We also have many other programs for the production of other raw materials, such as the use of granite for the production of concrete, limestone crushing for the production of aggregates, and volcanic rocks for the production of sand. If you want to customized a crushing solution for you, welcome to contact us without hesitation.
After looking at so many crushing options in the market, have you been clear about the one you need? It is important to choose the right stone crushing solution, but in the face of expensive stone crusher plants, it is also crucial to choose the right one for ensuring profitability and operational efficiency.
The foundation of a profitable and efficient stone crushing operation is not laid with the first pile of aggregate, but in the meticulous planning that precedes it. This crucial phase involves transforming your unique business goals, material characteristics, and site constraints into a coherent and optimized technical blueprint. A well-executed plan, which systematically bridges operational requirements with practical engineering design, is the essential first step toward ensuring your plant delivers the desired productivity, product quality, and return on investment. Here’s a comprehensive guide that provides actionable insights to assist you in planning stone crushing plant tailored to your business needs.
While a planned process flow is the technical blueprint for success, the reliability and longevity of your operation depend on the automatic stone crusher plant manufacturer who brings that blueprint to life. Selecting the right manufacturer is a strategic choice that affects your crushing plant’s performance, operational costs, and long-term profitability. Therefore, after solidifying your technical requirements, the next critical step is to identify and evaluate a reliable and competent stone crushing plant manufacturer. The following practical guidelines are designed to assist you in navigating this crucial selection process and finding a true partner for your stone crushing business.
A reputable crusher plant manufacturer will provide dependable machine for crushing stone, excellent customer support, and innovative solutions tailored to your specific needs, ultimately maximizing productivity and minimizing downtime for your operations. Therefore, here are some guidance on choosing stone crusher manufacturers:
Research the stone crushing machine suppliers’ reputation and reliability in the industry. Look for established companies with a track record of producing high-quality and durable new stone crusher plant machinery.
Examine the quality of materials used in the construction of the stone crusher plants and their components. Ensure that it meets your specific requirements in terms of capacity, efficiency, and output size.
A reliable manufacturer should offer a robust global after-sales service network to ensure timely support, spare parts supply, and technical assistance—especially for overseas projects. This minimizes downtime and keeps your operations running smoothly, no matter where the plant is installed. AIMIX Group has over 100+ service networks and 6 branch offices all over the world, and customers can get timely and effective support and services no matter where they are located, including parts supply, fault repair, technical consultation, etc.
Look for stone crusher plant manufacturers that incorporate advanced technology and innovative features in their crusher plants. This can improve overall performance, reduce maintenance, and enhance productivity.
Check if the manufacturer offers customization options to adapt the stone crushing plant for sale to your specific needs. This includes the ability to adjust the configuration, add or remove components, or integrate additional equipment.
Evaluate the after-sales support provided by the stone crusher machine manufacturer. Ensure they offer comprehensive technical assistance, spare parts availability, and maintenance services to keep your plant running smoothly.
Consider the stone crushing plant cost and compare it with the features, quality, and performance offered. Strive for a balance between cost-effectiveness and long-term value.
Pay attention to the environmental impact of the stone crusher plant for sale. Look for manufacturers who prioritize sustainability by incorporating eco-friendly designs and technologies.
Read customer reviews and seek references from other buyers who have purchased from the manufacturer. Their feedback can provide valuable insights into the company’s reliability and customer satisfaction.
Ensure that the manufacturer and the stone crusher plants comply with relevant safety and environmental regulations in your region.
Clarify the delivery timeline and installation process with the manufacturer. Make sure they can deliver the stone screening plant within your required timeframe and assist with its proper installation.
In today’s competitive landscape, modern stone crushing plants rely heavily on intelligent technologies to enhance their operations. Beyond basic functions, advanced features are crucial for achieving higher efficiency, consistent product quality, and uninterrupted service. These innovations transform a simple processing line into a highly connected and self-optimizing operation.
An automatic stone crusher plant uses a centralized control system based on PLC (Programmable Logic Controller). This system does more than just start and stop equipment; it continuously monitors key parameters like crusher load, power draw, and chamber pressure. By making real-time adjustments to feed rates and crusher settings, it optimizes throughput and ensures consistent product quality—all with minimal manual intervention. This direct link between automation and productivity gains is significant.
Unplanned downtime can be costly. Advanced stone plants now use smart sensor technology to monitor critical components such as crusher liners, mantles, and bearings. By analyzing wear rates and performance data, the system provides timely maintenance alerts, allowing for parts replacement during planned pauses. This proactive approach helps prevent unexpected failures and extends the life of the equipment.
Today’s productivity goals must go hand-in-hand with environmental responsibility. Modern designs feature closed-loop dust suppression that activates spray nozzles based on material flow rather than timers. This ensures effective dust control while conserving water. Additionally, hybrid power options in mobile stone crusher plants allow operators to switch seamlessly between diesel and external electric power, significantly reducing fuel costs and enabling quieter operations in urban areas. This flexibility helps keep your site running longer and in more locations.
The true potential of these advanced features is realized through integrated data platforms. Performance metrics, production reports, and maintenance alerts can all be accessed remotely. This connectivity provides a comprehensive view of operations, allowing for data-driven decisions related to crsuhing plant optimization, shift planning, and long-term capital strategies. In this way, operational data becomes a strategic asset.
Modern stone crushing plants integrate a complete processing system from feeding to final product output, offering flexible solutions that precisely match customer requirements. The essential components work together to handle the entire production process, including material feeding, primary/secondary crushing, precise screening, sand making (when needed), forming a fully customizable stone crushing solution. Here’s an overview of the primary components:
Feeders, like vibrating feeders, regulate the flow of raw material into the stone crushing machine. They ensure a consistent feed rate, which helps in smooth and continuous crushing operations.
The primary jaw crusher machine stone handles large rocks and reduces them to smaller, manageable sizes for secondary crushing. It’s the first stage in the crushing process.
Secondary crusher, like cone crushers, further reduce the size of materials processed by the primary crusher. These are ideal for achieving finer materials.
The impact crusher machine for stone is crucial for producing finely crushed materials by using high-speed impact forces, ideal for creating uniform-sized aggregates for construction.
After crushing, materials are screened to separate different sizes. Vibrating screens are often used to sort and classify crushed stone.
Conveyor belts transport materials between different stages, from feeding to crushing and screening. They connect the entire system, ensuring a smooth flow of materials.
After understanding the main components of a stone crushing plant above, now we can delve into the working principle of a stone crushing production line. The efficient operation of a stone crushing production line relies on the synergy of various components, which play an important role in the entire process. Next, we will introduce in detail how these components work together to achieve stone crushing and screening.
Large rocks are extracted from quarries or mines. This is typically done using heavy machinery, such as hammer and drill bit.
The extracted stones are fed into the jaw crusher via a feeder. The feeder regulates the flow of materials into the crusher.
The jaw crusher crushes the large stones into smaller, manageable sizes. This is the first step in size reduction.
The crushed stones are then fed into a cone or impact crusher for further reduction. These crushers refine the size and shape of the stones.
After crushing, the material is passed through vibrating screens to separate different sizes. Oversized materials may be sent back to the crusher for further processing.
The screened materials are sorted into various grades and sizes, suitable for different applications like construction, road building, or landscaping.
Running your crusher plant at full capacity daily without proper maintenance accelerates wear and tear. Modern solutions like IoT remote monitoring systems can significantly reduce risks by providing real-time equipment status tracking and automated maintenance alerts, helping prevent unexpected breakdowns. To further enhance your crusher plant’s efficiency and extend its lifespan, regular manual maintenance remains essential. Here are key practices to keep operations smooth while minimizing costly repairs and downtime.
Check rock crusher wear parts frequently, like jaws, liners, blow bars, and mantles. Replace them when worn to maintain efficiency and prevent damage to other components. Besides, remember to examine bolts, frames, and supports for looseness caused by vibrations. Tighten or repair as needed.
Regularly clean the stone crushing equipment, especially after processing materials like clay or sticky substances, which can build up and affect efficiency. Check for any material build-up inside the crushing chamber, which can reduce performance.
Inspect wiring, connections, and motors for damage. Monitor motor amp draw to prevent overload and ensure efficient operation.
Use stone crusher manufacturer-recommended grease/oil for bearings, shafts, and moving parts. Follow scheduled intervals to prevent overheating and friction. Monitor oil temperature and quality in hydraulic systems; replace fluids as specified.
Ensure conveyor and drive belts are properly tensioned (neither too loose nor tight) and aligned to avoid slippage or uneven wear.
Excessive vibrations or unusual noise may indicate issues with bearings, alignment, or balancing. Address these problems early to avoid major repairs.
By systematically addressing these areas, complemented by smart monitoring technology, you can boost your stone crusher plant’s longevity, efficiency, and safety while reducing downtime. For additional support, including IoT integration guidance, AIMIX engineers are ready to assist. Contact us anytime for operational queries!