A mobile concrete batching plant is a relocatable system that stores, weighs, batches, and mixes aggregates, cement, water, and admixtures to produce fresh concrete at or near the construction site. Unlike a stationary batching plant, it can be relocated between work areas as construction progresses.
Aimix provides three main mobile concrete batching plant types for different project scales and site conditions. The key differences are capacity, mixer type, setup time, footprint, and application:
| Plant Series | Capacity | Core Configuration | Best For |
|---|---|---|---|
| AJP Series | About 40 m³/h | Batching, mixing, and pumping in one unit | Remote and space-limited projects |
| AJSY Series | 20–60 m³/h | Twin-shaft forced mixer | Small projects and frequent relocation |
| AJY Series | 25–90 m³/h | Twin-shaft forced mixer | Roads, bridges, infrastructure, and ready-mix production |
| AJZY Series | Up to 60 m³/h or more | Rotating drum mixer | Small and medium projects using plastic or semi-dry concrete |
The AJP series combines concrete batching, mixing, and pumping in one mobile unit. Take AJP40 as an example, it is with a compact integrated design, it is suitable for remote construction sites, space-limited projects, and applications where separate mixer trucks or concrete pumps are difficult to arrange.
The AJSY series is a compact mobile concrete batching plant designed for small-batch production, limited sites, and frequent relocation. The series covers 20–60 m³/h, with the AJSY40 as a popular model.
Key features and applications:
The AJY series is a standard mobile concrete plant for projects requiring higher and more continuous concrete output. It uses a twin-shaft forced mixer and can discharge mixed concrete directly into a concrete mixer truck. With production capacities of 25–90 m³/h, it is suited to road, bridge, commercial, and infrastructure projects.
Key features and applications:
The AJZY series is a drum-type mobile batching plant that uses a rotating drum mixer instead of a forced twin-shaft mixer. It provides production of up to 60 m³/h or more and is designed for projects that prioritize simple operation, flexible deployment, and production of plastic or semi-dry concrete.
Key features and applications:
| Parameter | AJP40 | ||
|---|---|---|---|
| Mixing System | Mixing Type / Mixing Mode | / | Vertical Shaft Planetary Type |
| Max. Theoretical Concrete Mixing Output | m3/h | 40 | |
| Mixer Charging Capacity / Mixer Inlet Capacity | m³ | 2 | |
| Mixer Discharging Capacity / Mixer Outlet Capacity | m³ | 1.2 | |
| Mixing Drum Diameter | mm | 1900 | |
| Main Mixing Shaft Speed | r/min | 12~30 | |
| Pumping System | Main Cylinder Bore × Stroke | mm | φ100/1200 |
| Concrete Cylinder Bore × Stroke | mm | φ180×1200 | |
| Max. Theoretical Concrete Pumping Output (Low/High Pressure) | m3/h | 40 | |
| Max. Concrete Pumping Pressure (Low/High Pressure) | MPa | 10 | |
| Max. Conveying Distance (Vertical/Horizontal) | m | 50/130 | |
| Hopper Capacity × Feeding Height | L×mm | 450×1600 | |
| Discharge Port Diameter (Inner Diameter) | mm | φ115 | |
| Max. Allowable Aggregate Size | mm | 40 | |
| Concrete Delivery Pipe Inner Diameter | mm | 125 | |
| Weighing System | Aggregate Bin Feeding Height | m | 4.4 |
| Aggregate Bin Configuration (Quantity × Single Bin Capacity) | m³ | 2x8.5 | |
| Aggregate Weighing Accuracy | / | ±2% | |
| Water Weighing Accuracy | / | ±1% | |
| Additive Weighing Accuracy | / | ±1% | |
| Cement Weighing Accuracy | / | ±1% | |
| Electrical Control System | Low Pressure | V | 24 |
| High Pressure | V/HZ | 380/50 | |
| Control Mode | / | Touch Screen + Push Buttons + Wireless Remote Control | |
| Model | AJSY20 | AJSY40 | AJSY60 |
|---|---|---|---|
| Theoretical productivity (m³/h) | 20 | 40 | 60 |
| Mixer discharge volume (L) | 500 | 1000 | 1500 |
| Mixer feeding volume (L) | 750 | 1500 | 2250 |
| Mixer power (kw) | 18.5 | 18.5×2 | 30×2 |
| Discharge height (m) | 4.1 | 4.1 | 4.1 |
| Aggregate bin configuration (number × single bin volume, m³) | 2×4.5 | 2×4.5 | 2×4.5 |
| Cycle time (s) | 60 | 60 | 60 |
| Maximum aggregate particle size (mm) | 60/80 | 60/80 | 60/80 |
| Cement silo (optional) | 1×100 | 1×100 | 1×100 |
| Aggregate weighing system | ±2% | ±2% | ±2% |
| Powder weighing system | ±1% | ±1% | ±1% |
| Water weighing system | ±1% | ±1% | ±1% |
| Additive weighing system | ±1% | ±1% | ±1% |
| Installed power (kw) | ≈50 | ≈70 | ≈100 |
| Control mode | Buttons + Touch Screen + Remote Control | ||
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | ||
| Model | AJY-60 | AJY-90 |
|---|---|---|
| Theoretical production efficiency (m3 /h) | 60 | 90 |
| Mixer discharge capacity (liter) | 1000 | 1500 |
| Mixer feeding capacity (liter) | 1600 | 2400 |
| Mixer motor power (kw) | 18.5×2 | 30×2 |
| Discharge height (m) | 4.1 | 4.1 |
| Aggregate storage capacity (m3) | 8×3 | 12×3 |
| Working cycle period (sec) | 60 | 60 |
| Maximum aggregate particle size (mm) | 80/100 | 80/100 |
| Cement silo (tons) (optional) | 100×1 | 100×2 |
| Aggregate weighing system precision | ±2% | ±2% |
| Accuracy of powder weighing system | ±1% | ±1% |
| Precision of water weighing system | ±1% | ±1% |
| Accuracy of additive weighing system | ±1% | ±1% |
| Installation power (kw) | ≈100 | ≈140 |
| Traction method | semi-trailer | semi-trailer |
| Control mode | computer control | computer control |
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | |
| Parameter | Model | Unit | AJZY-40 | AJZY-60 |
|---|---|---|---|---|
| Theoretical production efficiency | Cubic meters per hour | 30-40 | 50-60 | |
| Drum mixer | -Kilowatts | JZM1000 | JZM1500 | |
| Motor power | kW | 7.5×2 | 11×2 | |
| Mixing time | second | 40 | 40 | |
| Discharge height | meters | 1.3 | 1.3 | |
| Batching machines | Dosing machine | -cubic meters | PLD1200 | PLD1600 |
| Hopper capacity | Cubic meters | 5×2/3 | 8×2/3 | |
| Motor power | kilowatt | 4×2 | 4×3 | |
| Sensor | kilogram | 2000×3 | 2000×3 | |
| Cylinder | - | 100×250 | 100×250 | |
| Belt size | millimeters | 10400×500×2; 4200×500×1 | 10400×500×2; 4200×500×1 | |
| 9000×600×1 | 9000×600×1 | |||
| Feeding height | millimeter | 3200 | 3200 | |
| Cement weighing system | Weighing precision | - | ±1% | ±1% |
| Water weighing system | Weighing accuracy | - | ±1% | ±1% |
| Pump power | Kilowatts | 3 | 3 | |
| Additive weighing system | Weighing accuracy | - | ±1% | ±1% |
| Additive pump power | Kilowatts | 1.1 | 1.1 | |
| Chassis | (Equipment) Size | millimeter | 8410×2000×780 | 11100×2000×780 |
| Tire size | millimeter | 1000 | 1000 | |
| Control systems | Electronic components | - | ZHENG TAI | ZHENG TAI |
| Control system | - | PLY1000 Semi-automatic control system | PLY1000 Semi-automatic control system |
Explore how mobile concrete batching plants are used across different project types, site conditions, and production requirements. These real-world projects show how the right plant configuration can improve concrete supply, reduce logistics challenges, and support efficient on-site production.
A contractor in Kolwezi previously depended on local ready-mix suppliers for construction projects. High concrete costs, unstable supply, and inconsistent quality made it difficult to control concrete availability and project schedules. The customer therefore decided to establish an independent concrete production capability.
Based on the project requirements and site conditions, AIMIX recommended the AJSY40 compact batching plant. After technical discussions, factory visits, and reviews of reference projects, the customer selected the AJSY40. We also provided support for installation, commissioning, and operator training.
With the AJSY40 plant, the contractor transitioned from purchasing ready-mix concrete to producing concrete independently. This reduced reliance on external suppliers and gave the customer greater control over concrete supply, construction scheduling, and future project requirements.
As a first-time buyer purchasing concrete equipment from China, the customer needed to choose between suppliers offering different prices, equipment configurations, and levels of product support. Proven equipment performance and reliable overseas service were key factors in the purchasing decision.
After comparing suppliers, reviewing reference projects, and communicating with existing customers, the customer selected AIMIX and purchased an AJY60 mobile concrete batching plant. The mobile configuration provided flexible deployment for local construction projects, while we supported the customer with installation guidance and operator training.
The first equipment import was completed with technical and operational support from us. After successfully using the AJY60, the customer continued the business relationship with our company and expanded cooperation through multiple equipment purchases.
The customer needed an on-site concrete production solution for a warehouse construction project. The main requirements were to reduce dependence on external concrete suppliers, control concrete quality, and improve flexibility in concrete production.
AIMIX provided an AJZY-50 drum-type mobile batching plant as the core concrete production equipment, together with an AS-3.5 self-loading concrete mixer, AEC-13.5 excavator, and AM936 wheel loader. This equipment combination provided the customer with a complete on-site solution covering concrete production, material loading, and site handling.
A mobile concrete batch plant is valuable when concrete production needs to stay close to changing work areas or when a permanent batching facility is impractical. Compared with a stationary plant, its main benefits are faster deployment, easier relocation, lower site requirements, and greater control over concrete supply.
A mobile batching plant uses an integrated structure that reduces permanent installation work on site. Depending on the model and site conditions, installation can typically be completed within 1–3 days. This allows contractors to establish temporary concrete production without the longer foundation and installation process associated with a permanent plant.
The mobile plant can be relocated when the main work area changes, keeping concrete production closer to where it is needed. This is particularly useful for highway, bridge, pipeline, rural, and other projects with long or changing work areas, where transporting fresh concrete from a fixed plant can make supply scheduling more difficult.
Because the main equipment is integrated into a mobile structure, a mobile batching plant generally requires less permanent infrastructure than a stationary plant. This makes it practical for temporary construction sites, remote projects, urban locations, and sites where permanent foundations or large fixed structures are difficult to establish.
On-site batching allows contractors to control when concrete is produced, how much is produced, and when it is supplied according to construction progress. This can reduce dependence on external ready-mix suppliers when delivery distances are long, supplier schedules are difficult to coordinate, or concrete demand changes during the project.
Choosing a mobile batching plant should start with your project requirements rather than the equipment price alone. The right choice depends mainly on concrete demand, project duration, relocation frequency, site conditions, and concrete type. The following factors can help you identify a suitable configuration before requesting a quotation.
Start with the amount of concrete required during your busiest construction period. Do not select a plant only by its maximum theoretical capacity, because actual output can be affected by loading time, mixing cycles, material supply, and site conditions.
The plant configuration should match how the equipment will be used, not simply the required output.
Even a mobile plant requires suitable space and access for delivery, installation, operation, and maintenance. Check these conditions before confirming the equipment configuration.
Do not compare mobile concrete batching plants by purchase price alone. The actual investment also includes transportation, installation, commissioning, power or fuel, maintenance, spare parts, and labor. Comparing these costs together gives a more realistic picture of the plant’s long-term value.
Before placing an order, check whether the batching plant manufacturer provides:
A slightly higher mobile batching plant price can be justified when it provides better durability, easier maintenance, reliable technical support, and lower downtime over the plant’s service life.
Choosing the right mobile concrete batching plant depends on your required output, project location, site conditions, concrete requirements, and relocation needs. If you are planning to buy a mobile plant, send us your project details and our project consultants can recommend a suitable configuration and provide a detailed quotation based on your requirements.
