Mobile Concrete Batching Plant

A mobile concrete batching plant is a relocatable system that stores, weighs, batches, and mixes aggregates, cement, water, and admixtures to produce fresh concrete at or near the construction site. Unlike a stationary batching plant, it can be relocated between work areas as construction progresses.

  • Capacity: 25–90 m³/h, depending on the model and configuration.
  • Mobility & Applications: Relocatable between work areas, making it suitable for road and bridge construction, remote infrastructure, urban projects, and other changing work sites.
  • AJSY40 Example: Provides 40 m³/h capacity, with a 60-second cycle and 30% higher mixing capacity from its upgraded mixing system.

New Concrete Production Solutions for Fast Deployment and Integrated Construction

To provide more flexible solutions for modern construction needs, the new AJQ70 Quick Installation Concrete Batching Plant and AJP40 Concrete Pumping Batching Plant offer faster project startup and integrated concrete production options, helping project teams improve efficiency in different jobsite conditions.

AJQ70 Quick Installation Concrete Batching Plant – Rapid Deployment with Stable Production

The AJQ70 quick installation concrete plant provides an efficient concrete production solution with optimized design, reliable performance, and simplified deployment for diverse construction projects.

Innovative Folding Structure

The folding containerized design reduces container usage by up to 50%, minimizing transportation volume and helping lower shipping and logistics costs for overseas projects.

Highly Modular Design

The integrated modular structure simplifies equipment transportation, onsite assembly, and system connection, improving installation efficiency and overall project flexibility.

Simplified Deployment Process

Quick water, electricity, and air connections reduce onsite preparation work, helping contractors complete setup more efficiently and start concrete production sooner.

Reliable Production Performance

Equipped with intelligent control and high-precision batching systems, the AJQ70 plant ensures accurate material weighing, consistent concrete quality, and stable production output.

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AJP40 Concrete Pumping Batching Plant – Three Functions Integrated into One Machine

For projects requiring efficient concrete production and direct placement, the AJP40 concrete pumping batching plant provides an integrated solution that combines concrete production and delivery in one compact system. Designed for small-scale projects, remote locations, and space-limited construction environments, it helps contractors simplify onsite operations and achieve more flexible concrete supply.

Three Functions Integrated into One MachineThe AJP40 plant combines batching, mixing, and pumping functions in one compact unit, replacing separate equipment such as batching plants, mixer trucks, and concrete pumps. This integrated design simplifies the concrete supply process from material preparation to direct concrete placement.

Compact Design with Easy RelocationThe integrated structure reduces equipment requirements and onsite space needs, making transportation and relocation between different job sites more efficient. It helps contractors handle multiple projects with greater flexibility while reducing coordination complexity.

Flexible Operation and Intelligent ControlThe dual power system supports both onboard generator operation and external electricity connection, adapting to different jobsite conditions. Smart features including one-button operation, automatic cleaning, maintenance reminders, and fault diagnosis improve ease of use, reliability, and daily operating efficiency.

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Mobile Concrete Batching Plant Types for Different Project Requirements

Aimix provides three main mobile concrete batching plant types for different project scales and site conditions. The key differences are capacity, mixer type, setup time, footprint, and application:

Plant Series Capacity Mixer Type Setup Time Footprint Best For
AJSY Series 20–60 m³/h Twin-shaft Mixer 1–3 hours About 200㎡ Small projects and frequent relocation
AJY Series 25–90 m³/h Twin-Shaft Mixer 1–3 days 300–500㎡ Roads, bridges, infrastructure and ready-mix production
AJZY Series Up to 60 m³/h or more Rotating Drum Mixer 1–3 hours 100–300㎡ Small/medium projects using plastic or semi-dry concrete

AJSY Series Compact Mobile Concrete Batching Plant

The AJSY series is a compact mobile concrete batching plant designed for small-batch production, limited sites, and frequent relocation. The series covers 20–60 m³/h, with the AJSY40 as a popular model.

Key features and applications:

  • Lightweight Design: The complete unit weighs approximately 3–8 tons, depending on configuration, making it easier to transport and relocate between work areas.
  • Rapid Installation: The mixer, batching machine, water system, and control components are integrated into a compact unit. Under suitable site conditions, 1–2 operators can install the plant and start production within 1–3 hours.
  • Small Footprint: The plant requires approximately 200㎡ of working space, making it suitable for courtyards, rural sites, narrow construction areas, and other space-limited locations.
  • Batching Accuracy: The AJSY40 provides approximately ±2% aggregate weighing accuracy and ±1% accuracy for powder, water, and admixtures, supporting consistent mix proportions.
  • Simple Control: Depending on configuration, the plant can support PLC, touchscreen, and remote-control operation for routine batching and production.
  • Best Applications: Suitable for rural housing, maintenance works, small infrastructure projects, irrigation works, and thin-layer road paving of approximately 5–10 cm.

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AJY Series Standard Mobile Concrete Batch Plant

The AJY series is a standard mobile concrete plant for projects requiring higher and more continuous concrete output. It uses a twin-shaft forced mixer and can discharge mixed concrete directly into a concrete mixer truck. With production capacities of 25–90 m³/h, it is suited to road, bridge, commercial, and infrastructure projects.

Key features and applications:

  • Twin-Shaft Forced Mixing: The forced-type twin-shaft mixer provides intensive mixing for consistent ready-mix concrete production.
  • Fast Installation: The modular mobile structure can typically be assembled and commissioned within 1–3 days, reducing installation time compared with a permanent stationary plant.
  • Batching Accuracy: The weighing system provides approximately ±2% aggregate accuracy and ±1% accuracy for cement, water, and admixtures.
  • Site Requirement: The plant typically occupies approximately 300–500㎡ and requires a relatively level working surface with a gradient of approximately ≤3°.
  • Best Applications: Suitable for highway construction, bridge projects, municipal infrastructure, commercial construction, and temporary ready-mix production.

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AJZY Series Drum-Type Mobile Batching Plant

The AJZY series is a drum-type mobile batching plant that uses a rotating drum mixer instead of a forced twin-shaft mixer. It provides production of up to 60 m³/h or more and is designed for projects that prioritize simple operation, flexible deployment, and production of plastic or semi-dry concrete.

Key features and applications:

  • Rotating Drum Mixing: Materials are lifted by drum blades and fall under gravity during rotation, creating a simple gravity-assisted mixing process.
  • Concrete Type: The drum-type configuration is suitable for plastic and semi-dry concrete, including common C15–C30 applications, depending on the mix design and project requirements.
  • Rapid Setup: Under suitable site conditions, the integrated mobile structure can be installed and prepared for production within approximately 1–3 hours.
  • Small Footprint: The AJZY typically requires approximately 100–300㎡, making it suitable for sites with limited working space.
  • Simplified Maintenance: The drum mixing mechanism has a relatively simple internal structure. Routine maintenance mainly focuses on components such as drum blades, liners, feeding, weighing, and transmission systems.
  • Best Applications: Suitable for rural housing, village roads, small infrastructure works, minor water-conservancy projects, and other applications.

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Specifications of Mobile Batch Plants

ModelAJSY20AJSY40AJSY60
Theoretical productivity (m³/h)204060
Mixer discharge volume (L)50010001500
Mixer feeding volume (L)75015002250
Mixer power (kw)18.518.5×230×2
Discharge height (m)4.14.14.1
Aggregate bin configuration (number × single bin volume, m³)2×4.52×4.52×4.5
Cycle time (s)606060
Maximum aggregate particle size (mm)60/8060/8060/80
Cement silo (optional)1×1001×1001×100
Aggregate weighing system±2%±2%±2%
Powder weighing system±1%±1%±1%
Water weighing system±1%±1%±1%
Additive weighing system±1%±1%±1%
Installed power (kw)≈50≈70≈100
Control modeButtons + Touch Screen + Remote Control
Power supply220V/415V/440V/380V, 50Hz/60Hz, three-phase

Model AJY-60AJY-90
Theoretical production efficiency (m3 /h)6090
Mixer discharge capacity (liter)10001500
Mixer feeding capacity (liter)16002400
Mixer motor power (kw)18.5×230×2
Discharge height (m)4.14.1
Aggregate storage capacity (m3)8×312×3
Working cycle period (sec)6060
Maximum aggregate particle size (mm)80/10080/100
Cement silo (tons) (optional)100×1100×2
Aggregate weighing system precision±2%±2%
Accuracy of powder weighing system±1%±1%
Precision of water weighing system±1%±1%
Accuracy of additive weighing system±1%±1%
Installation power (kw)≈100≈140
Traction methodsemi-trailersemi-trailer
Control modecomputer controlcomputer control
Power supply220V/415V/440V/380V, 50Hz/60Hz, three-phase

ParameterModelUnitAJZY-40AJZY-60
Theoretical production efficiencyCubic meters per hour30-4050-60
Drum mixer-KilowattsJZM1000JZM1500
Motor powerkW7.5×211×2
Mixing timesecond4040
Discharge heightmeters1.31.3
Batching machinesDosing machine-cubic metersPLD1200PLD1600
Hopper capacityCubic meters5×2/38×2/3
Motor powerkilowatt4×24×3
Sensorkilogram2000×32000×3
Cylinder-100×250100×250
Belt sizemillimeters10400×500×2;
4200×500×1
10400×500×2;
4200×500×1
9000×600×19000×600×1
Feeding heightmillimeter32003200
Cement weighing systemWeighing precision-±1%±1%
Water weighing systemWeighing accuracy-±1%±1%
Pump powerKilowatts33
Additive weighing systemWeighing accuracy-±1%±1%
Additive pump powerKilowatts1.11.1
Chassis(Equipment) Sizemillimeter8410×2000×78011100×2000×780
Tire sizemillimeter10001000
Control systemsElectronic components-ZHENG TAIZHENG TAI
Control system-PLY1000 Semi-automatic control systemPLY1000 Semi-automatic control system

Mobile Concrete Batching Plant Projects: Solutions and Results

Explore how mobile concrete batching plants are used across different project types, site conditions, and production requirements. These real-world projects show how the right plant configuration can improve concrete supply, reduce logistics challenges, and support efficient on-site production.

AJSY40 Compact Mobile Batching Plant Helps a Contractor Build Independent Concrete Production

  • Location: Kolwezi, DR Congo
  • Application: Construction Projects

Project Challenge

A contractor in Kolwezi previously depended on local ready-mix suppliers for construction projects. High concrete costs, unstable supply, and inconsistent quality made it difficult to control concrete availability and project schedules. The customer therefore decided to establish an independent concrete production capability.

Solution: AJSY40 Mobile Batching Plant for Sale

Based on the project requirements and site conditions, AIMIX recommended the AJSY40 compact batching plant. After technical discussions, factory visits, and reviews of reference projects, the customer selected the AJSY40. We also provided support for installation, commissioning, and operator training.

Project Result

With the AJSY40 plant, the contractor transitioned from purchasing ready-mix concrete to producing concrete independently. This reduced reliance on external suppliers and gave the customer greater control over concrete supply, construction scheduling, and future project requirements.

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AJY60 Mobile Concrete Mixing Plant Supports a First-Time Equipment Purchase

  • Location: Antigua and Barbuda
  • Application: Concrete production for local construction projects

Project Challenge

As a first-time buyer purchasing concrete equipment from China, the customer needed to choose between suppliers offering different prices, equipment configurations, and levels of product support. Proven equipment performance and reliable overseas service were key factors in the purchasing decision.

Solution: AJY60 Mobile Concrete Batching Plant

After comparing suppliers, reviewing reference projects, and communicating with existing customers, the customer selected AIMIX and purchased an AJY60 mobile concrete batching plant. The mobile configuration provided flexible deployment for local construction projects, while we supported the customer with installation guidance and operator training.

Project Result

The first equipment import was completed with technical and operational support from us. After successfully using the AJY60, the customer continued the business relationship with our company and expanded cooperation through multiple equipment purchases.

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AJZY-50 Drum Type Mobile Concrete Mixer Plant Supports Warehouse Project

  • Location: Indonesia
  • Application: Warehouse construction

Project Challenge

The customer needed an on-site concrete production solution for a warehouse construction project. The main requirements were to reduce dependence on external concrete suppliers, control concrete quality, and improve flexibility in concrete production.

Solution: AJZY-50 Mobile Concrete Plant and Supporting Equipment

AIMIX provided an AJZY-50 drum-type mobile batching plant as the core concrete production equipment, together with an AS-3.5 self-loading concrete mixer, AEC-13.5 excavator, and AM936 wheel loader. This equipment combination provided the customer with a complete on-site solution covering concrete production, material loading, and site handling.

Project Result

  • Greater Control Over Concrete Supply: On-site concrete production reduced the customer’s dependence on external suppliers and provided greater control over concrete quality, production, and delivery scheduling.
  • More Efficient Site Operations: The AJZY-50 plant and supporting equipment streamlined material handling and concrete production, giving the customer greater flexibility to adjust operations according to the progress of the warehouse project.

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Why Choose a Mobile Concrete Batch Plant? 4 Key Benefits

A mobile concrete batch plant is valuable when concrete production needs to stay close to changing work areas or when a permanent batching facility is impractical. Compared with a stationary plant, its main benefits are faster deployment, easier relocation, lower site requirements, and greater control over concrete supply.

Start Concrete Production Faster

A mobile batching plant uses an integrated structure that reduces permanent installation work on site. Depending on the model and site conditions, installation can typically be completed within 1–3 days. This allows contractors to establish temporary concrete production without the longer foundation and installation process associated with a permanent plant.

Move Production as Construction Progresses

The mobile plant can be relocated when the main work area changes, keeping concrete production closer to where it is needed. This is particularly useful for highway, bridge, pipeline, rural, and other projects with long or changing work areas, where transporting fresh concrete from a fixed plant can make supply scheduling more difficult.

Simplify Temporary and Space-Constrained Sites

Because the main equipment is integrated into a mobile structure, a mobile batching plant generally requires less permanent infrastructure than a stationary plant. This makes it practical for temporary construction sites, remote projects, urban locations, and sites where permanent foundations or large fixed structures are difficult to establish.

Gain Greater Control Over Concrete Supply

On-site batching allows contractors to control when concrete is produced, how much is produced, and when it is supplied according to construction progress. This can reduce dependence on external ready-mix suppliers when delivery distances are long, supplier schedules are difficult to coordinate, or concrete demand changes during the project.

How to Choose the Right Mobile Batching Plant: A Practical Buyer’s Guide

Choosing a mobile batching plant should start with your project requirements rather than the equipment price alone. The right choice depends mainly on concrete demand, project duration, relocation frequency, site conditions, and concrete type. The following factors can help you identify a suitable configuration before requesting a quotation.

Determine Your Actual Concrete Demand

Start with the amount of concrete required during your busiest construction period. Do not select a plant only by its maximum theoretical capacity, because actual output can be affected by loading time, mixing cycles, material supply, and site conditions.

  • Small or intermittent demand: A compact batching plant can avoid unnecessary capacity and investment.
  • Continuous high-volume demand: A higher-capacity forced-type plant is more suitable for maintaining a stable concrete supply.
  • Multiple daily pouring operations: Consider the plant’s effective hourly output and whether aggregates, cement, water, and other materials can be supplied continuously.

Match the Plant Type to Your Project

The plant configuration should match how the equipment will be used, not simply the required output.

  • Frequent relocation and limited space: A compact configuration such as the AJSY series is suitable for rural construction, maintenance, small infrastructure, and projects requiring frequent movement.
  • Higher and more continuous production: The AJY series is better suited to highways, bridges, commercial construction, and infrastructure projects requiring stable ready-mix production.
  • Simple operation and plastic or semi-dry concrete: The AJZY drum-type configuration can be considered when straightforward mixing and flexible deployment are priorities.

Check Site and Transportation Conditions

Even a mobile plant requires suitable space and access for delivery, installation, operation, and maintenance. Check these conditions before confirming the equipment configuration.

  • Available space: Allow room for the plant, aggregate loading, mixer truck access, material storage, and maintenance.
  • Ground conditions: Confirm that the working area is sufficiently level and stable for operation.
  • Delivery route: Check road width, turning space, bridges, slopes, and other transport restrictions.
  • Local regulations: Verify vehicle weight and dimension limits before selecting a trailer-mounted or modular configuration.

Compare Suppliers by Total Project Cost and Support

Do not compare mobile concrete batching plants by purchase price alone. The actual investment also includes transportation, installation, commissioning, power or fuel, maintenance, spare parts, and labor. Comparing these costs together gives a more realistic picture of the plant’s long-term value.

Before placing an order, check whether the batching plant manufacturer provides:

  • Installation and commissioning support: Technical guidance can reduce setup time and help the plant start production smoothly.
  • Operator training: Proper training helps operators manage routine batching, cleaning, and basic troubleshooting.
  • Spare parts availability: Easy access to genuine wear and replacement parts can reduce downtime during long-term operation.
  • After-sales technical support: Remote or on-site assistance is particularly important for overseas and remote projects.
  • Relevant project experience: Check whether the supplier has delivered similar plants for comparable production requirements and site conditions.

A slightly higher mobile batching plant price can be justified when it provides better durability, easier maintenance, reliable technical support, and lower downtime over the plant’s service life.

Frequently Asked Questions About Mobile Concrete Plants

What Is the Difference Between Theoretical Capacity and Actual Concrete Output?

Theoretical capacity is the maximum rated output, while actual output is the amount produced under real site conditions. Material feeding, truck availability, mixing cycles, operator efficiency, and downtime can reduce actual production. Capacity should therefore be selected according to the project’s actual output requirements.

How Does a Mobile Concrete Batching Plant Work?

A mobile concrete batching plant works by feeding, weighing, mixing, and discharging concrete materials in sequence. Aggregates, cement, water, and admixtures are accurately weighed according to the mix design, then mixed to the required consistency before the finished concrete is discharged for delivery or direct use.

How Far Should a Mobile Concrete Plant Be from the Construction Site?

There is no fixed maximum distance, but the plant should be close enough to maintain the required concrete delivery cycle. Consider travel time, road conditions, traffic, mixer truck capacity, and concrete workability. For remote or linear projects, placing the plant near the active work area can reduce transport time and improve supply efficiency.

What Site Conditions Are Required for a Mobile Plant?

A suitable site needs stable and reasonably level ground, enough working space, material access, water, and a reliable power supply. The required footprint varies by plant model and configuration. Access roads should also allow aggregate delivery, cement transport, concrete mixer trucks, and equipment relocation.

Does a Mobile Concrete Batch Plant Need a Grid Power Supply?

Not necessarily. A mobile concrete batch plant needs a reliable power supply, but it does not always require a grid connection. Where grid electricity is unavailable, a properly sized diesel generator can be used instead. The required power depends on the mixer, conveyors, weighing system, pumps, and other plant components.

Can One Mobile Batching Plant Serve Multiple Construction Sites?

Yes, one mobile batching plant can serve multiple sites when relocation time and transportation costs are reasonable. This is particularly useful for phased projects or several nearby construction sites. If two locations require continuous concrete production simultaneously, separate plants may provide better operational efficiency.

What Information Should I Prepare Before Buying a Mobile Concrete Plant?

Prepare your required concrete output, project duration, concrete type, site area, access conditions, power supply, and expected relocation frequency. It is also helpful to provide the project location and material supply conditions. This information allows the mobile concrete batching plant manufacturer to recommend a configuration based on actual project requirements.

Choosing the right mobile concrete batching plant depends on your required output, project location, site conditions, concrete requirements, and relocation needs. If you are planning to buy a mobile plant, send us your project details and our project consultants can recommend a suitable configuration and provide a detailed quotation based on your requirements.

    Customize Your Solutions

    Contact us now via email: market@aimix-group.com, or WhatsApp me, or fill in the form below.

    FEW TIPS:

      Please describe the capacity per hour of the batching plant (e.g., 25m³/h-240m³/h).

      Please tell us the project location (please specific the city).

      Please tell us your project start-up date.

      Please detail your specific requirements or expectations (e.g., batching plant type, voltage, automation, climate, etc.).

      If you are interested in becoming our distributor, please let us know.

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      Customize Your Solutions

      Contact us now via email: market@aimix-group.com, or WhatsApp me, or fill in the form below.

      FEW TIPS:

        Please describe the type of project (e.g., building house, factory, road, bridge, dam, airport, etc.).

        Please list the specific equipment or type (e.g., crushing plant, asphalt plant, batching plant, self-loading mixer, concrete pump, etc.).

        Please tell us your estimated equipment or project start-up date.

        Please detail your specific requirements or expectations (e.g., project site, voltage, climate, etc.).

        If you are interested in becoming our distributor, please let us know.