Struggling with tight project schedules, remote job sites, or rising concrete delivery costs? On many projects, delays in material supply and transportation inefficiencies can quickly slow down construction progress and increase overall expenses. A portable concrete batching plant helps solve these challenges by enabling on-site concrete production, improving scheduling flexibility and reducing reliance on external supply chains.
Portable concrete batching plants are generally divided into three main series: the AJSY compact series, the AJZY drum-type series, and the AJY flexible capacity series. Understanding these types helps you quickly identify the right solution for different construction needs.
The AJSY series compact portable concrete plant is designed for small contractors and rural construction projects that need fast-deployment, and easy-to-operate on-site concrete production. It is widely used in rural housing, village road works, and small irrigation projects.
The system is designed for low to medium production demand, supporting small batch and frequent mixing operations. It is suitable for C15–C30 concrete used in rural housing foundations, road repairs, and small civil works, avoiding unnecessary investment in oversized equipment.
The plant is built on a compact integrated chassis that can be towed by a standard truck. With a lightweight structure (typically 3–8 tons), it can operate on rural roads, narrow passages, and uneven sites, making it suitable for remote or scattered job locations.
All key systems—including mixer, batching unit, water tank, and control system—are pre-installed on one chassis. The plant can be installed and start production within a few hours after arrival, requiring only basic leveling and 1–2 operators.
The simplified structure reduces purchase cost and maintenance workload. Main wear parts such as mixing blades and liners are easy to replace on-site, making it suitable for small teams or independent contractors with limited technical support.
The system supports semi-automatic or basic PLC control, allowing operators to manage batching and mixing through an intuitive interface or remote controller. This reduces skill requirements and training time.
The AJZY series drum type portable batching plant is designed for small construction teams that need low-cost, easy-to-operate, and highly mobile concrete production. It is widely used in rural housing, road repair, and small civil works.
The plant integrates the drum mixer, batching system, and control unit into a single trailer-mounted chassis. It can be transported by standard truck and installed on simple leveled ground (a slope of no more than 3°), starting operation within 1–3 hours.
It is suitable for low-volume concrete production such as C15–C30 applications, including rural housing foundations and small infrastructure repairs. The drum system ensures stable mixing with lower energy consumption.
The system uses manual or semi-automatic control, operators can typically learn the basic operation within 1–2 hours, with no specialized training required. Key wear parts such as blades and liners are easy to replace, reducing maintenance cost.
With a compact footprint (around 100–300 m²), it can be installed in narrow or rural sites such as yards, roadside areas, or farmland edges, reducing transportation distance and improving efficiency.
Our AJY series is a portable concrete batching plant designed for fast deployment, stable on-site production, and flexible use across small to medium construction projects. The popular models are AJY60 and AJY90.
This mobile batching plant integrates the mixer, batching system, and conveyor on a single movable chassis with a modular structure. It requires no complex foundation and can be quickly assembled or dismantled on site, reducing installation time to about 1–3 days compared to 3–4 weeks for stationary plants.
Designed with a tire-mounted chassis, the plant can be easily transported by trailer and adapted to various road conditions, including construction roads and unpaved surfaces. This allows fast relocation between job sites and solves the limitation of fixed installation.
With a production range of 25–90 m³/h, it is suitable for small and medium-scale projects such as roads, bridges, housing, and repair works. The automated control system enables full batching, weighing, mixing, and discharging with high precision (aggregate ±2%, cement/water ±1%), allowing operators to quickly get started.
Only a leveled ground with a slope ≤3° is required for installation, with a compact footprint of about 300–500㎡. The modular design also simplifies maintenance and reduces both installation and transportation costs compared to stationary batching plants of similar capacity.
| Comparison Item | AJY Series | AJSY Series | AJZY Series |
|---|---|---|---|
| Mixer Type (Key Difference) | JS Twin-Shaft Concrete Mixer | JS Twin-Shaft Concrete Mixer | JZM Drum Concrete Mixer (self-falling type) |
| Maximum Concrete Grade | C15–C60 | C15–C30 | C15–C30 |
| Rated Productivity | up to 90 m³/h | 20–60 m³/h | 40–60 m³/h |
| Key Advantages | High mixing efficiency, large discharge capacity, accurate batching, excellent stability for continuous production | Compact and lightweight structure, twin-shaft forced mixing, uniform mixing quality, stable discharge, easy relocation, low failure rate, and excellent cost performance | Extremely simple structure, very low failure rate, minimal maintenance requirements |
| Suitable Material Characteristics | Flowable concrete, ready-mix concrete, and general engineering concrete | Flowable concrete, plastic concrete, and standard & medium-strength concrete for most small and medium construction projects | Low-strength plastic concrete, foundation layers, floor concrete, and general-purpose concrete |
| Site Requirement & Mobility | Requires larger site area (300–500 m²); mobile but more suitable for long-term projects | Compact footprint(about 200 m²), space-saving design, easy relocation, ideal for confined job sites | Site area (100–300 m²), highly adaptable to various environments, suitable for remote areas and temporary construction sites |
| Automation & Batching Accuracy | Advanced fully automatic PLC control system with ready-mix plant-level weighing accuracy | Adopting manual or semi-automatic control system | Basic automation with standard batching functions and moderate accuracy |
| Price Positioning | Premium level; highest investment cost (commercial and large-scale engineering projects) | Mid-range, cost-effective solution (compact and versatile engineering model) | Entry-level and most economical option (budget-focused solution) |
| Typical Applications | Municipal roads, bridges, high-rise buildings, commercial concrete production, and long-term large-volume construction projects | Small to medium municipal projects, residential construction, precast component production, confined job sites, and projects requiring frequent relocation | Rural roads, floor slabs, foundation backfilling, self-built houses, and low-grade concrete applications |
| Model | AJY-60 | AJY-90 |
|---|---|---|
| Theoretical production efficiency (m3 /h) | 60 | 90 |
| Mixer discharge capacity (liter) | 1000 | 1500 |
| Mixer feeding capacity (liter) | 1600 | 2400 |
| Mixer motor power (kw) | 18.5×2 | 30×2 |
| Discharge height (m) | 4.1 | 4.1 |
| Aggregate storage capacity (m3) | 8×3 | 12×3 |
| Working cycle period (sec) | 60 | 60 |
| Maximum aggregate particle size (mm) | 80/100 | 80/100 |
| Cement silo (tons) (optional) | 100×1 | 100×2 |
| Aggregate weighing system precision | ±2% | ±2% |
| Accuracy of powder weighing system | ±1% | ±1% |
| Precision of water weighing system | ±1% | ±1% |
| Accuracy of additive weighing system | ±1% | ±1% |
| Installation power (kw) | ≈100 | ≈140 |
| Traction method | semi-trailer | semi-trailer |
| Control mode | computer control | computer control |
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | |
| Model | AJSY20 | AJSY40 | AJSY60 |
|---|---|---|---|
| Theoretical productivity (m³/h) | 20 | 40 | 60 |
| Mixer discharge volume (L) | 500 | 1000 | 1500 |
| Mixer feeding volume (L) | 750 | 1500 | 2250 |
| Mixer power (kw) | 18.5 | 18.5×2 | 30×2 |
| Discharge height (m) | 4.1 | 4.1 | 4.1 |
| Aggregate bin configuration (number × single bin volume, m³) | 2×4.5 | 2×4.5 | 2×4.5 |
| Cycle time (s) | 60 | 60 | 60 |
| Maximum aggregate particle size (mm) | 60/80 | 60/80 | 60/80 |
| Cement silo (optional) | 1×100 | 1×100 | 1×100 |
| Aggregate weighing system | ±2% | ±2% | ±2% |
| Powder weighing system | ±1% | ±1% | ±1% |
| Water weighing system | ±1% | ±1% | ±1% |
| Additive weighing system | ±1% | ±1% | ±1% |
| Installed power (kw) | ≈50 | ≈70 | ≈100 |
| Control mode | Buttons + Touch Screen + Remote Control | ||
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | ||
| Parameter | Model | Unit | AJZY-40 | AJZY-60 |
|---|---|---|---|---|
| Theoretical production efficiency | Cubic meters per hour | 30-40 | 50-60 | |
| Drum mixer | -Kilowatts | JZM1000 | JZM1500 | |
| Motor power | kW | 7.5×2 | 11×2 | |
| Mixing time | second | 40 | 40 | |
| Discharge height | meters | 1.3 | 1.3 | |
| Batching machines | Dosing machine | -cubic meters | PLD1200 | PLD1600 |
| Hopper capacity | Cubic meters | 5×2/3 | 8×2/3 | |
| Motor power | kilowatt | 4×2 | 4×3 | |
| Sensor | kilogram | 2000×3 | 2000×3 | |
| Cylinder | - | 100×250 | 100×250 | |
| Belt size | millimeters | 10400×500×2; 4200×500×1 | 10400×500×2; 4200×500×1 | |
| 9000×600×1 | 9000×600×1 | |||
| Feeding height | millimeter | 3200 | 3200 | |
| Cement weighing system | Weighing precision | - | ±1% | ±1% |
| Water weighing system | Weighing accuracy | - | ±1% | ±1% |
| Pump power | Kilowatts | 3 | 3 | |
| Additive weighing system | Weighing accuracy | - | ±1% | ±1% |
| Additive pump power | Kilowatts | 1.1 | 1.1 | |
| Chassis | (Equipment) Size | millimeter | 8410×2000×780 | 11100×2000×780 |
| Tire size | millimeter | 1000 | 1000 | |
| Control systems | Electronic components | - | ZHENG TAI | ZHENG TAI |
| Control system | - | PLY1000 Semi-automatic control system | PLY1000 Semi-automatic control system |
Every construction project comes with different constraints such as remote access, limited space, and strict scheduling requirements. The following real-world applications show how portable concrete batching plants are deployed in practical conditions to ensure stable on-site production and uninterrupted project progress.
For an airport access road project in Wamena, Papua, Indonesia, the customer faced a major logistical challenge. The remote mountainous location had no local ready-mix concrete supply, and transporting fresh concrete over long distances was impractical. In addition, equipment delivery was constrained because major components had to be transported by air.
To meet these requirements, our AJSY-40 compact batching plant was selected for its integrated design, convenient transportation, and fast installation. After commissioning, on-site technical support was provided to assist with equipment setup, operator training, and production optimization, helping the plant adapt to local conditions such as unstable power supply and heavy dust.
With on-site batching in place, the project established a stable and independent concrete production system despite the remote location. The compact plant ensured a continuous supply of fresh concrete for airport road construction, reduced dependence on external logistics, improved batching efficiency through technical support, and helped keep the project progressing on schedule under challenging site conditions.
For a warehouse construction project in Bali, Indonesia, the client needed a reliable on-site concrete supply but had no existing batching equipment, supporting machinery, or operational experience. Relying entirely on external concrete deliveries would have limited construction flexibility and increased scheduling uncertainty.
To help the client start production quickly, an AJZY-50 drum type portable batching plant was supplied together with a self-loading concrete mixer, wheel loader, and excavator, creating a complete on-site concrete production system. This integrated solution enabled the client to batch, mix, and deliver fresh concrete directly at the project site.
With the complete equipment package in place, the customer established an independent concrete supply system without relying on outside ready-mix providers. On-site production improved scheduling flexibility, supported continuous warehouse construction, and gave the project team greater control over daily operations and concrete availability.