Small concrete batching plant, typically with capacities ranging from 25 to 60 m³/h, is the perfect solution for contractors looking to improve efficiency, reduce costs, and avoid delays. Not only do these compact plants offer impressive performance, but they’re also flexible enough to be used in various project types.
Key features: Space-saving, Cost-effective, Quick installation, High adaptability
Small Concrete Batching Plant Across Various Industries
Small concrete batching plants are indispensable in a variety of sectors due to their compact design, operational flexibility, ease of use, and cost-effectiveness.
Construction and BuildingSmall concrete batching plants are perfectly suited for numerous construction projects—from residential homes and renovations to bridges and roadways. Their ability to mix concrete on demand prevents time delays and minimizes material wastage, ensuring efficiency on the projects.
Municipal ProjectsIn urban development, small batching plants are vital. They quickly provide the concrete needed for constructing roads, sidewalks, drainage systems, and other essential infrastructure. Their compact footprint makes them ideal for crowded urban sites, where space is limited, and rapid deployment is crucial.
AgricultureIn agricultural settings, these compact concrete batching plants produce concrete for irrigation channels, grain silo foundations, and livestock facility flooring. Their mobility enables deployment in remote areas or directly on farms, meeting construction needs efficiently across diverse terrains.
Landscape Construction and HorticultureFor parks, gardens, recreational areas, and other landscaping projects, small concrete plants supply high-quality concrete for pathways, small bridges, and decorative elements. This ensures projects are completed with both material freshness and minimal environmental disruption.
Small-Scale Product ManufacturingBusinesses requiring custom or limited-run concrete products—such as prefabricated panels, barriers, or planters—benefit from these small plants. Their flexibility and economical operation allow for efficient small-scale production, adapting easily to specific project demands.
Emergency Repairs and Post-Disaster ReconstructionWhen immediate repairs or reconstruction are needed, small batch plants can be rapidly mobilized. Their quick setup facilitates urgent road and bridge repairs or post-disaster rebuilding, supporting recovery efforts effectively when time is of the essence.
Small Concrete Plant Cases: Maximizing Efficiency in Projects
AJG-35 Dry Mix Small Concrete Plant for Sale in Fiji
- Delivery time: November 2024
- Application:For concrete selling and construction projects
Customer Feedback: “This small dry mix batch plant works well and all in good conditions. It met our project needs and help us save operational cost. Aimix’s service is good.”
AJY-60 Mobile Small Batch Plant for Sale in Kazakhstan
- Delivery Time: August 2023
- Application: For road construction project
Customer Feedback: “Thanks to Aimix’s timely support and the hard work of the professional team, the potential delay in the planned deployment was effectively avoided. Within two weeks, the AJY-60 mobile small concrete batching plant was successfully installed and officially commissioned by the end of August.”
AJZY-30 Small Batching Plant for Sale in Philippines
- Delivery time: November 2023
- Application: For residential construction project
Customer Feedback: “We appreciate Aimix’s profession and timing after-sales service. This small concrete plant is easy to operate and works efficiently. We wish cooperate with Aimix again.”
AJSY-35 Small Concrete Batching Plant for Sale in Malaysia
- Delivery time: March 2024
- Application: For house buidling project
Customer Feedback: “This compact batch plant is easy to install and operate and works efficiently.”
Exploring Different Types of Small Concrete Batch Plant
Aimix provides high-quality stationary type and mobile type small concrete batch plants to meet different project needs. Whether you require fixed-location production or flexibility for multiple job sites, we have the right solution for you. Let’s explore the different types of small concrete plants in detail now.
AJY series Small Concrete Batching Plant
Hot-sale Models: AJY-35, AJY-50
Productivity: 25-60 m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: belt type or hopper type
Fast Setup: No heavy foundation required, reducing installation time.
Applications: These AJY series small mobile batching plants are perfect for remote or temporary construction sites, short-term road and bridge repairs and small-scale residential and commercial projects.
AJSY series Small Batch Plant
Hot-sale Models: AJSY-25, AJSY-35, AJSY-50
Productivity: 25-50 m³/h
Mixer: Twin shaft mixer
Aggregate Feeder: 2×3.5 m³
Advantages: With engineering tires and lifting outrigger structures, the plant can be quickly transported between sites without the need for disassembly or reassembly.
Applications: This type of small portable batch plant is widely used for concrete production projects with limited space, civilian building construction, precast concrete production.
AJZY Drum Type Small Concrete Mixing Plant
Hot-sale Models: AJZY-35, AJZY-50, AJZY-60
Productivity: 35-60 m³/h
Mixer: JZM750-JZM1500
Mixing Period: 90-120 s
Applications: These drum type compact batch plants are suitable for small-scale civilian building construction projects, remote and rural Area Construction, temporary or Emergency Construction.
Stationary Type Small Batching Plant
Hot-sale Models: AJ-25, AJ-35, AJ-50
Productivity: 25-60 m³/h
Mixer: Uses twin-shaft or planetary mixers
Stable and Durable: Installed with a strong foundation for continuous operation.
Automated Control System: Ensures precision and efficiency in concrete production.
Recommended for:
Small to medium-scale residential or commercial construction
Road and bridge construction
Precast concrete manufacturing
Get to Know the Cost of a Small Batching Plant
The cost of a small batching plant varies depending on several factors, including batching plant type, capacity, configuration, and additional features. Understanding these cost components can help you make an informed investment decision.
Price Range of Small Concrete Batching Plants
- Small Concrete Plants(capacity range from 25m³/h-60m³/h): The price starts at approximately $33,000, with variations depending on the specific configurations.
Key Cost Factors
- Plant Type: Mobile batching plants typically cost more due to their portability and quick installation.
- Production Capacity: Higher-capacity plants (e.g., 50m³/h) cost more than smaller models (e.g., 25m³/h).
- Mixer Type: Twin-shaft and planetary mixers offer better performance but increase the price.
- Automation Level: Fully automated systems cost more but improve efficiency and reduce labor costs.
- Customization & Accessories: Silo capacity, aggregate batching system, and additional components can add to the total cost of the batch plant.
Additional Costs to Consider
- Installation & Transportation: Site preparation, delivery, and setup costs vary by location.
- Operational Costs: Includes electricity, fuel, water, and labor expenses.
- Maintenance & Spare Parts: Regular servicing ensures long-term efficiency and reduces downtime.
Finding the Best Value
- To get the most cost-effective small concrete batching plant, compare suppliers, check for after-sales service, and consider long-term ROI. Aimix offers high-quality, affordable mobile and stationary concrete plants, ensuring reliable operation and excellent performance for your construction needs.
Key Considerations to Select the Right Small Concrete Plant Supplier
Selecting the right and reliable supplier for a small concrete batching plant is crucial for ensuring efficiency, durability, and cost-effectiveness. Here are key factors to consider:
- Reputation and Experience: Choose a concrete plant supplier with a strong track record in manufacturing and supplying batching plants. Check customer reviews, case studies, and years of experience to gauge the supplier’s reliability.
- Product Quality and Technology: Ensure the supplier offers high-quality, durable plant equipment with advanced automation features. Look for batch plants with efficient mixers, robust structures, and easy-to-use control systems.
- Customization and Flexibility: A good supplier should provide customizable options based on project requirements, including different capacities, mixer types, and mobility features.
- After-Sales Support and Warranty: Check the supplier’s warranty terms and after-sales services, such as spare parts availability, technical support, and on-site training.
- Price and Cost-Effectiveness: Compare pricing while considering long-term operational costs. The cheapest option may not always be the most cost-effective in the long run.
Why Choose Aimix’s Small Batch Concrete Plant?
When you invest in Aimix small batch concrete plant, you gain several advantages that enhance efficiency, reduce costs, and improve project outcomes.
Compact & Reliable Design
The space-saving design of the small batch plant ensures reliable operation with minimal maintenance, helping you cut down on long-term costs.
User-Friendly & Labor-Saving
The automated control system is easy to operate, reducing the need for skilled workers and lowering labor expenses.
Superior Mixing for High-Quality Concrete
Advanced mixers guarantee consistent, efficient mixing, allowing you to select the ideal mixer for your project’s needs and maintain top-quality standards.
Versatile for Various Projects
Aimix small concrete batching plants are ideal for both small and medium-scale projects, with flexible feeding options to meet different construction demands and keep projects on track.
Eco-Friendly & Compliance Ready
Designed for low noise and minimal dust emissions, it helps you meet strict environmental regulations while enhancing your company’s green reputation.
How to Set up a Small Concrete Batching Plant?
Setting up a small concrete batching plant requires careful planning and execution to ensure efficient and safe operations.
Choose a Suitable Site
Stable, Level Ground: Select a site with a firm, level surface that can support heavy equipment. A well-compacted area minimizes the risk of equipment movement and vibration.
Proximity to Resources: Choose a location close to raw material sources, such as cement, aggregates, and water, to reduce transportation costs.
Accessibility: Ensure easy access for delivery trucks and transport vehicles. Consider nearby roads and potential future expansion.
Utilities and Regulations: Verify that the site has reliable access to electricity, water, and drainage. Check local zoning laws and environmental regulations, including noise and dust control requirements.
Prepare the Foundation and Layout
Foundation Preparation: Create a solid concrete foundation or base that meets the weight and stability requirements of the concrete plant. This foundation should be precisely leveled and cured properly.
Layout Design: Plan the arrangement of key components—cement silo, aggregate bins, conveyors, mixer, and control system—so that there is ample space for operation, maintenance, and material flow.
Install Equipment and Set Up Utilities
Equipment Installation: Securely install each component of the small batch plant following the manufacturer’s guidelines. Begin with fixed installations such as the cement silo and aggregate bins, then position the mixer and conveyor systems.
Utility Connections: Connect water supply, electrical wiring, and drainage systems. Ensure the automated control system is integrated correctly to manage the batching process.
Testing and Calibration
Trial Run: Conduct a test run with a small batch of concrete to verify that all systems function properly.
Calibration: Adjust the automated controls and calibrate the plant equipment to ensure accurate material measurement and optimal mixing.
Training and Final Adjustments
Operator Training: Train your staff on the proper operation, routine maintenance, and safety procedures.
Fine-Tuning: Make any necessary adjustments based on test run feedback to optimize performance.
How to Extend the Lifespan of Your Small Concrete Plant?
Proper maintenance and operation can significantly extend the lifespan of your small concrete plant. Here are key strategies to ensure longevity for your reference:
Regular Maintenance
Perform routine inspections on critical components such as mixers, belts, and silos. Lubricate moving parts and replace worn-out components to prevent breakdowns.
Proper Cleaning
Clean the mixing drum, hopper, and conveyor belts daily to prevent hardened concrete buildup, which can reduce efficiency and cause mechanical issues.
Use High-Quality Materials
Using high-grade cement, aggregates, and additives prevents excessive wear on the plant’s components, ensuring smooth operation.
Optimize Operation Procedures
Avoid overloading the batch plant and follow manufacturer guidelines to prevent excessive strain on the equipment.
Protect Against Harsh Conditions
If operating in extreme weather, use covers or enclosures to protect electrical and mechanical parts from corrosion and damage.
Future Trends in Small Batching Plants
The future of small batching plants is being shaped by technological advancements, sustainability efforts, and the drive for greater efficiency.
01Smart Automation & IoT Integration
Modern small batching plants are embracing smart automation and IoT technology. With remote monitoring and automated controls, these systems enhance precision, reduce human error, and optimize material usage. Real-time data enables operators to quickly adjust processes, ensuring consistent quality and efficient operation.
02Eco-Friendly Innovations
Sustainability is becoming a core focus. Manufacturers are integrating energy-efficient motors, water recycling systems, and advanced emission controls. These eco-friendly features not only reduce operating costs but also help meet strict environmental regulations, aligning with the growing global emphasis on green construction.
03Modular & Mobile Designs
Flexibility is key in today’s dynamic construction environment. Modular and mobile batching plants offer quick installation and easy relocation, making them ideal for temporary projects or sites with space constraints. Their scalability allows businesses to expand production capacity without a complete system overhaul.
04Data Analytics & Predictive Maintenance
By leveraging data analytics, operators gain insights into plant performance and maintenance needs. Predictive maintenance strategies, informed by real-time sensor data, help minimize downtime and lower maintenance expenses, ensuring the concrete plant operates at peak efficiency.
If you’re looking for a reliable and cost-effective solution for your construction projects, our small concrete batching plants are the perfect choice. Don’t miss out on this opportunity to enhance your operations with top-notch equipment. Contact us today to learn more about our batch plants and get a personalized quote. Let us help you boost productivity and ensure your project’s success!
