The APY4-57J110C-S3 Wheeled mobile crusher plant is a 60–80 t/h 4-in-1 crushing equipments for on-site aggregate production, integrating feeding, jaw crushing, cone crushing, screening, and centralized control into one unit. It is designed for hard-rock applications in mining, metallurgy, highway construction, and other projects requiring flexible deployment and multiple aggregate sizes.
Specifications
| Model | APY4-57J110C-S3 |
| Total power（kw） | 232.9 |
| Productivity（t/h） | 55-150 |
| Vibrating feeder | Model | APG-0930Z |
| Width of feeder (mm) | 800 |
| Length of feeder（mm） | 3000 |
| Jaw Crusher | Model | APJ-5075E |
| Power（kw） | 55 |
| Length of inlet（mm） | 580 |
| Width of inlet（mm） | 860 |
| Max. Feeding size（mm） | 400 |
| Outlet size（mm） | 50-100 |
| Cone Crusher | Model | APC-110C |
| Power（kw） | 110 |
| Max.feeding size（mm） | 160 |
| Vibrating screen | Model | APS-1848Y3 |
| Power（kw） | 2*5.5 |
| Belt Conveyor | Main belt conveyor | B800*13m |
| Power（kw） | 11 |
| Belt conveyor for feeding | B800*18m |
| Power（kw） | 15 |
| Belt conveyor under the vibrating screen | B800*7.5m |
| Power（kw） | 5.5 |
| Hopper volume（m³） | 3 |
| Discharge height (m) | >4.5 |
| Diesel generator power（kw） | 250 |
From Feed Material to Finished Aggregate: Where Does APY4-57J110C-S3 Fit?
The APY4-57J110C-S3 wheeled mobile crusher plant can be used for different aggregate production requirements. Its configuration allows you to process suitable raw materials into multiple screened aggregate sizes for concrete and asphalt applications.
Concrete Aggregate Production
- Raw Materials: granite, basalt, andesite, diabase, limestone, dolomite, sandstone
- Finial aggregate sizes: 5-40mm
- Crushed Concrete Aggregate Characteristics:
Strong and durable particles for structural and general concrete;
Stable gradation for proportioning different aggregate fractions;
Low water absorption where required to help control concrete mix performance
- Typical Applications:
Aggregate sales to concrete producers;
Ready-mix concrete plants;
Building construction;
Precast concrete products;
Foundations, bridges, drainage structures, and other concrete works
Asphalt Aggregate Production
- Raw Materials: basalt, andesite, diabase, granite, quartzite and other hard metamorphic rocks
- Typical aggregate Sizes: 0-35mm
- Crushed asphalt aggregate characteristics:
Angular particles provides good interlock in asphalt mixes;
Stable gradation supports consistent asphalt mix proportioning;
Durable aggregate withstands traffic and weathering
- Typical Applications:
Aggregate sales to asphalt plants and road contractors;
Highway and expressway pavement;
Urban roads and intersections;
Airport runways;
Road resurfacing and rehabilitation
What Does the APY4-57J110C-S3 Mobile Crushing Plant Change for Your Crushing Operation?
The overall efficiency of a crushing operation depends on more than the crushing process itself. Equipment installation, site preparation, relocation, and daily supervision can all affect how efficiently a project operates. The APY4-57J110C-S3 wheeled mobile crusher plant for sale is designed to simplify these tasks through an integrated mobile configuration, easier relocation, and centralized intelligent control.
Simplify Crushing Plant Setup
A conventional crushing line requires separate machines to be positioned, connected, and coordinated on site. The site also needs space for conveyors, material transfer, maintenance access, and supporting foundations. By integrating components, the APY4-57J110C-S3 simplifies how the main production process is set up. You can establish the crushing operation with fewer independent machines to arrange, less supporting infrastructure to prepare, and a more compact working layout.
Relocate Production with Less Reconstruction
Moving a stationary crushing line often means dismantling equipment, disconnecting conveyors and electrical systems, and rebuilding the production line at the new site. The APY4-57J110C-S3 is designed to reduce this work when the crushing location changes. - Simple dismantling before relocation: Its three-axle wheeled chassis allows the main plant to be moved between working areas as a complete mobile unit, avoiding the need to dismantle the entire crushing line before every move.
- Few reconstruction at the new site: Major components use bolted modular connections, while skid-type supports reduce dependence on conventional permanent foundations. This means fewer structural and installation works are needed when the plant is repositioned.
- Less disruption before production resumes: With less equipment dismantling and site reconstruction involved, the crushing operation can be re-established at the new working area with fewer relocation-related steps.
Reduce Routine Operation and Management Work
Daily crushing operation can require operators to stay close to the equipment, check operating conditions, and keep track of routine maintenance. The APY4-57J110C-S3 combines PLC touchscreen control with IoT-enabled monitoring to reduce this routine workload.
- Fewer manual operating steps: The PLC touchscreen and physical controls allow the main crushing process to be started and managed centrally, with one-touch start-up reducing the steps required to bring the plant into operation.
- Less need for constant on-site checking: IoT monitoring provides real-time equipment status remotely, allowing managers to check the plant without being beside the equipment throughout the day.
- Reduced risk of overlooked maintenance: Automatic maintenance reminders help operators keep scheduled servicing on track instead of relying entirely on manual records or memory.
- Earlier response to equipment problems: Fault alerts notify operators when abnormal conditions occur, giving them an opportunity to investigate and respond before a minor issue develops into a longer production interruption.
This reduces routine supervision while giving operators and managers more control over what needs attention and when.
APY4-57J110C-S3 Configuration: Key Components Explained
It combines a vibrating feeder, jaw crusher, cone crusher, vibrating screen, conveyors, and centralized control system on a three-axle mobile chassis. Each core component performs a specific role in the overall crushing process.
APG-3090W Vibrating Feeder
APC-110C Cone Crusher
The APC-110C cone crusher machine takes over the secondary crushing stage, further reducing the material from the jaw crusher to produce a more suitable feed size for screening and final aggregate production.
Key Specifications
- Cone diameter: 1,000 mm
- Max. feed size: 160 mm
- Discharge opening: 13–38 mm
- Capacity: 80–235 t/h
Protection and Maintenance Features
- Hydraulic cavity clearing system — clears accumulated material from the crushing chamber more quickly after an interruption.
- Spring-type overload protection — provides protection when uncrushable material enters the crushing chamber.
- External hydraulic and lubrication system — monitors key operating conditions and automatically shuts down the crusher when abnormal oil temperature or oil level is detected.
- ZGMn13Cr2 crushing liners — provides wear resistance for demanding secondary crushing applications.
APS-1848Y3 Vibrating Screen
Conveyor System
The APY4-57J110C-S3 wheeled mobile crushers uses a multi-conveyor arrangement to connect the crushing and screening stages and deliver different material streams to their designated discharge points.
Key Features
- Compact bent-steel frame — provides structural strength while keeping the conveyor assembly compact
- Polyurethane belt — resistant to deformation and designed for longer service life
- Rubber-lagged drive pulley — increases friction between the pulley and belt
APY4 4-in-1 Mobile Crushing Plant: From Project Requirements to Results
60–80 TPH APY4 Mobile Crushing Plant for Concrete and Brick Aggregates
Location: Zimbabwe Raw Material: Granite, ≤450 mm Finished Aggregates: 0–5, 5–10, 10–20, 20–40 mm Applications: Ready-mix concrete and brick manufacturing Project Result: The customer was able to enter aggregate production quickly despite having no previous stone-crushing experience, using the APY4 to supply aggregates for both ready-mix concrete and brick manufacturing. 80 TPH APY4 Mobile Crushing Plant for High-Standard Aggregate Production
Location: Mexico Raw Material: Quarry limestone, ≤400 mm Finished Aggregates: 5–10 mm, 10–15 mm, 15–20 mm Application: High-standard aggregate production Project Result: The APY4 4-in-1 mobile crushing plant produces multiple precisely sized aggregate fractions in one integrated process, meeting the customer’s requirements for high-standard aggregates and direct export to the U.S. market. [/tab]
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APY4-57J110C-S3 ROI: What Can a Mobile Crushing Plant Save or Earn?
The return on an APY4-57J110C-S3 mobile crusher plant investment can come from both aggregate sales and production cost savings. By processing available rock into usable aggregates on site, the plant can reduce purchased-material and transportation costs while creating an additional source of revenue for aggregate producers. Actual returns depend on production volume, operating hours, aggregate prices, fuel, labor, maintenance, and local market conditions.
Where Does the Investment Return Come From?
- For commercial aggregate producers, the primary return comes from selling the finished materials produced by the APY4-57J110C-S3.
- For contractors and infrastructure projects, the economic benefit can instead come from producing aggregates on site and reducing the cost of purchasing and transporting materials from external suppliers.
The mobile configuration can also improve equipment utilization by allowing the plant to move between suitable material sources or project sites. This gives the equipment more opportunities to remain productive rather than being tied to a single fixed location.
A Simple APY4-57J110C-S3 ROI Calculation Example
- Consider an APY4-57J110C-S3 model operating at 80 TPH, for 8 hours per day, 25 days per month, with a 70% utilization rate: Monthly production = 80 × 8 × 25 × 70% = 11,200 tons
- If the average net return from each ton of aggregate after operating costs is $5, the estimated monthly return would be: 11,200 × $5 = $56,000/month
- The estimated payback period can then be calculated as: Payback Period = Total Investment ÷ Monthly Net Return
- For example, if the total investment were $280,000, the simple payback period would be approximately 5 months.
Tips: This example is for calculation purposes only. Actual ROI will vary according to local aggregate prices, operating costs, utilization, working hours, and project conditions.
FAQs
Can the Equipment Be Shipped in Containers for Export?
Yes. For overseas delivery, the APY4-57J110C-S3 can be prepared using a 4 × 40HQ container shipping solution. The equipment is dismantled and arranged into separate components for container loading, helping simplify international transportation and reduce the logistics complexity of exporting a complete mobile crushing plant.
Can the Mobile Crushers Configuration Be Adjusted for Future Production Needs?
Yes. The APY4-57J110C-S3 uses a modular design, making it easier to adapt the plant as production requirements evolve. The secondary crushing unit can be replaced with options such as an impact crusher or sand-making machine, helping customers adjust the plant for different output requirements without replacing the entire mobile crushing system.
What Technical Support Is Available After Purchasing the APY4-57J110C-S3 Wheeled Mobile Crusher Plant?
AIMIX can provide technical support covering on-site equipment installation, commissioning, operation guidance, troubleshooting, and spare-parts assistance. Support can be arranged according to the customer’s project location and specific requirements.
How Long Does It Take to Install and Commission it?
It does not require complex foundation work, which simplifies site preparation and reduces installation requirements. Installation and commissioning typically take 7–15 days, depending on site conditions and the final equipment configuration, allowing the plant to be put into production without a lengthy construction period.
How Many Operators Are Needed to Run the Mobile Crusher Machine?
The APY4-57J110C-S3 typically requires 2–3 operators for daily operation, depending on the site layout and material handling arrangements. Its centralized control system simplifies equipment management, allowing a small team to oversee the main crushing and screening processes efficiently.
Let’s Plan Your Mobile Crushing Solution
Choosing a mobile crushing plant depends on more than the equipment model. Feed material, maximum feed size, required capacity, finished aggregate sizes, and site conditions all affect the final configuration.
Share your project requirements with us, and our AIMIX team can help evaluate whether the APY4-57J110C-S3 configuration fits your production needs and recommend the appropriate setup.
