Your project’s foundation starts with the right aggregate. AIMIX automatic stone crusher plants are engineered as the reliable core of your operation, transforming raw materials—from hard granite and basalt to softer limestone and ores—into consistent, high-quality aggregates for concrete, roads, and infrastructure projects.
AIMIX Group provides tailored crushing solutions, whether you need a stationary crushing plant for long-term production or a portable stone crusher machine for flexible on-site operations, ensuring stable output, efficiency, and cost-effective performance across different working conditions. Explore AIMIX’s different types of stone crusher plants for sale to find the right solution for your project.
- Strategic Partner of Fortune Global 500 Enterprises
- One-click Start, Intelligent Operation, Efficient Production
- IOT Remote Monitoring, Real-time Status tracking, Lower Failure Rates
- Type: Mobile or Stationary
- Capacity: 0-100 / 100-200/ 200-300/ 300-500/ 500-700/ 700-1000 TPH
- Output Sizes: 0-5/ 5-10/ 10-20/ 20-40 mm, etc. Customized Output Size
- Application: Aggregate Production / Mining / Mining Processing / Construction Waste Removal and Recycling
Choose the Right Type of Stone Crusher Plant for Your Project
Every crushing project has different requirements for production capacity, material hardness, project duration, and site conditions. Choosing the right stone crusher plant is about designing a crushing solution that delivers the required output while minimizing operating costs throughout the project lifecycle. AIMIX offers three primary stone crusher plant solutions: tired-mounted type, crawler type, and stationary type. Each configuration is designed for different production environments and operational objectives. Compare the options below to identify the most suitable solution for your project.
Wheeled Mobile Crusher Plants
Designed for fast deployment and flexible production, AIMIX wheel-mounted portable stone crusher for sale combines feeding, crushing, screening, and conveying systems into compact units that can be transported between project sites with minimal setup time. Depending on your material type, required finished product, and production process, you can choose the mobile crusher from four integrated configurations.
Hottest Wheeled 4 in 1 Mobile Crusher Plants – 30-200 tph
—— Ideal for Complete On-Site Aggregate Production
- Configuation: Feeder + Jaw Stone Crusher + Cone Crusher + Screen
- Feeding Size: Output Size: 5-10mm, 10-20mm, 20-40mm
- Recommended Materials: Granite, Basalt, Limestone, River Stone, etc
- Recommended Applications: Road construction projects; Commercial aggregate production; Building construction; Infrastructure projects; Contractors requiring frequent site relocation
- Key Advantages: 4-in-1 integrated design, streamline the process and reduce operating costs; 3-axle chassis design enables quick site transfers with minimal setup. Move between job sites effortlessly.
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APY3-F 3-in-1 Mobile Impact Crushing Plant – 70-500 tph
—— Ideal for Producing High-Quality Cubical Aggregates
- Main Configuation: Feeder + Impact Stone Crusher + Screen
- Feeding Size: Output Size: 0–40 mm
- Processing Materials: Limestone, Concrete waste, Asphalt waste, Medium-soft rocketc
- Recommended Applications: Recycled aggregate production; Road base materials; Municipal demolition projects
- Finished Product Characteristics:Excellent particle shape for concrete production; Uniform gradation; High finished product ratio
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—— Ideal for Primary Crushing of Hard Rock
- Configuration : Feeder + Jaw Crusher + Screen
- Feeding Size: >425 mm | Output Size: 15–300 mm
- Applicable Materials: Granite, Limestone, Basalt, Cobblestones, Quartz stone, etc
- Typical Applications: Quarry operations; Mining projects; Primary aggregate production
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APY2-C 2-in-1 Mobile Cone Crusher Plant – 100-300 tph
—— Ideal for Secondary Crushing and Fine Aggregate Production
- Configuration : Cone Crusher + Screen
- Feeding Size: Output Size: 0-5mm, 5-10mm, 10-20mm
- Recommended Applications: Quarry production; Railway ballast; Concrete aggregates; Highway construction
- Key Advantages: Consistent finished particle size; High efficiency for medium and fine crushing; Lower wear when processing hard rock; Ideal for continuous large-scale production
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Stationary Crusher Plants
The stationary crushing plant is a high-capacity aggregate solution engineered for large-scale, long-term projects. It integrates specialized stone crushing equipment, such as jaw stone crusher machine for primary crushing and impact or cone crusher for secondary or tertiary processing, into a fully automated system. Designed for fixed locations, it provides continuous, high-volume production of quality aggregates, serving as a reliable core production unit for mining, major infrastructure, and large construction projects.
Stationary Stone Crusher Plant for Sale – 100-1000 tph
—— Ideal for Long-Term, High-Capacity Aggregate Production
- Configuration : Jaw Crusher + Cone Crusher/ Impact Crusher + Fine Cone Crusher / VSI Stone Crusher (optional) + Vibrating Screen + Belt Conveyor System
- Feeding Size: ≤ 1000 mm | Output Size: 0-5mm, 5-10mm, 10-20mm, 20-40mm (Custom sizes available based on project requirements)
- Recommended Materials: Granite, Basalt, Limestone, Andesite; Dolomite; Iron ore / mining ores, etc
- Recommended Applications: Large-scale quarry operations; Infrastructure material supply (roads, railways, bridges); Concrete batching plant supply; High-volume construction material production; Long-term mining projects
- Key Advantages: Flexible multi-stage crushing configuration; Lowest long-term operating cost per ton; Stable continuous production with high reliability; Suitable for fully automated production lines
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Crawler Crusher Plants
We also have manufactured crawler-type mobile stone crushing machine. The mobile or portable stone crusher plants, mounted on crawler chassis, are easy to maneuver and relocate across rough terrain. They are designed for easy transportation and on-site setup. Generally, the crawler crusher stone for sale is suitable for applications where the crushing location needs to be changed frequently, especially for demolition projects.
Crawler crusher plants provide the mobility of a mobile stone crusher for sale while offering superior site accessibility. Equipped with a tracked chassis, the entire crawler crusher stone for sale can move directly within the quarry or mining area without external towing equipment.This makes crawler crushers particularly suitable for projects where the crushing face changes continuously or where uneven terrain limits the movement of wheel-mounted mobile stone crusher equipment.
Crawler Crusher Plant of Stone – 100-600 tph
—— Ideal for Complex Terrain and On-Site Continuous Crushing
- Configuration : Crawler Jaw Crusher, Track Cone Stone Crusher, Tracked Impact Crusher, Crawler Vibrating Screen
- Feeding Size: 5000-700 mm | Output Size: 0-40mm
- Recommended Materials: Hard rock, Granite, Basalt, River stone, Iron ore, etc
- Recommended Applications: Mining operations in mountainous or uneven terrain; On-site aggregate production with changing working faces; Large infrastructure projects in difficult access zones; Continuous crushing operations in mining pits
- Key Advantages: Flexible multi-stage crushing configuration; Lowest long-term operating cost per ton; Stable continuous production with high reliability; Suitable for fully automated production lines
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Quick Comparison of Stone Crusher Plant Types
| Feature | Mobile (Wheel) | Mobile (Crawler) | Stationary |
| Best Project Type | Temporary projects | Mining & rough terrain | Long-term production |
| Capacity | 50–350 TPH | 80–500 TPH | 100–1000+ TPH |
| Mobility | Excellent | Excellent | Fixed |
| Installation Time | Very Short | Very Short | Longer |
| Foundation Work | Minimal | Minimal | Required |
| Relocation | Easy | Easy | Difficult |
| Expansion Flexibility | Moderate | Moderate | Excellent |
| Typical Investment | Medium | Medium–High | Higher Initial Investment |
| Long-Term Operating Cost | Medium | Medium | Lowest |
Which Stone Crusher Plant for Sale Is Right for Your Project?
The best crushing solution depends on more than just capacity. Before selecting a stone crushing and screening plant, consider the following questions:
- ✅Will the plant remain at one site or move between projects?
- ✅What material will you process (granite, limestone, basalt, river stone, or recycled concrete)?
- ✅What is your required production capacity (TPH)?
- ✅What finished aggregate sizes do you need?
- ✅Is your priority lower initial investment or lower long-term operating cost?
Our engineers evaluate these factors together to recommend the most suitable crusher type, equipment configuration, and plant layout based on your project requirements. Tell us your raw material, required capacity, and required output size, and our engineers will customize the most suitable crushing solution along with a complete plant configuration tailored to your project requirements.
Crushing Plant Configurations Designed by Experienced AIMIX Engineers
Every project requires a different crushing strategy. Based on material characteristics, output requirements, and site conditions, our engineers design optimized crushing plant configurations to ensure stable production, high efficiency, and lower operational cost. Below are several typical solutions widely used in real engineering projects.
Stationary 100 tph Stone Crusher for Concrete Production
Project Info - Raw material size: basalt rocks ≤500mm
- Finished product specifications: 0-5mm / 5-12mm / 12-25mm / 25-38mm
- Processing capacity 100 tons/hour
- Application scenarios: Commercial concrete batching plant, road infrastructure construction
👉 This project requires stable long-term aggregate production with consistent grading quality.
Project Challenge - High hardness basalt leads to severe equipment wear
- Need stable output under continuous quarry operation
- Strict requirement for consistent aggregate grading
- Long-term operating cost control is critical
Engineering Solution Jaw Crusher → Compound Cone Crusher → Fine Cone Crusher → Vibrating Screen
This multi-stage compression system ensures gradual size reduction, stable particle grading, and reduced liner wear under high-hardness crushing conditions.
Mobile type Stone Crushing Plant for Aggregate Production
Project Info: - Raw materials and its sizes: hard rocks and mountain rocks ≤ 600mm
- Finished particle size: sand and gravel between 0-24mm
- Processing capacity: 200 tons/hour
- Application: aggregates for building construction
👉 The project requires flexible relocation across multiple working zones.
Project Challenge - Frequent relocation between job sites
- Stationary installation increases downtime and logistics cost
- Need continuous production during site transitions
- Limited foundation construction conditions
Engineering Solution Feeder → Jaw Crusher → Cone Crusher → Vibrating Screen
Wheel-mounted mobile chassis enables fast relocation without dismantling, ensuring continuous aggregate production across multiple working areas.
150tph Mobile Sand Making Plant to Make Quartz Sand
Project Info - Raw materials and its sizes: high-siliceous quartz ≤400mm
- Finished particle size: medium-fine sand 0.1-0.6mm / fine sand 0.6-3mm
- Processing capacity: 150 ton per hour
- Application: crush quartz produce quartz sand as raw material for glass and ceramics.
👉 Requires high-purity industrial sand with strict grading control.
Project Challenge - Natural river sand cannot meet purity standards
- Strict requirement for particle shape (cubical sand)
- Need stable fineness modulus control
- Impurities must be removed for industrial use
Engineering Solution Jaw Crusher → Cone Crusher → VSI Sand Making Machine → Vibrating Screen → Sand Washing Machine
VSI system improves particle shape through rock-on-rock crushing, while washing system ensures impurity removal and high-purity industrial sand output.
100–250 TPH Construction Waste Recycling Crushing Plant for Recycled Aggregates
Project Info - Raw materials: Construction waste (concrete blocks, bricks, demolition debris)
- Finished particle size: Recycled aggregates (0–40mm)
- Processing capacity: 100–250 TPH
- Application: Road base, recycled concrete production, municipal infrastructure projects
👉 recycling construction waste into reusable construction aggregates for sustainable infrastructure development.
Project Challenge - Mixed raw materials with uneven particle sizes and reinforcement (steel bars, impurities)
- High demand for stable recycled aggregate quality
- Need to reduce landfill and transportation costs
- Requirement for efficient material separation and grading
Engineering Solution Feeder → Jaw Crusher → Impact Crusher → Vibrating Screen (optional iron removal system)
The jaw crusher handles large irregular demolition materials, while the impact crusher improves particle shape and breaks down concrete into reusable aggregates. The screening system ensures proper grading, and optional iron removal equipment improves material purity.
These engineering configurations are not theoretical designs—they have been successfully implemented in real-world projects across different countries and industries. In the following section, we showcase real case studies where our customized crushing solutions were delivered, installed, and put into operation, demonstrating how engineering plans are transformed into stable, high-performance production lines for our global clients.
From Engineering Design to Real Operating Stone Crusher Plants Worldwide
AIMIX Group has successfully established a strong presence in the global market, with its crusher plants being sold in over 80 countries, like Malaysia, Indonesia, Philippines, Russia, Mongolia, Tanzania, Honduras, Ecuador, Peru, Colombia, El Salvador, Uzbekistan, etc. Here are a series of case studies showcasing AIMIX stone crusher plants for sale, illustrating the effectiveness of our crushing solutions.
Stationary Crusher Plant Operation On-site
- Processing capacity: 120tph
- Output size: 0–5 mm / 5–12 mm / 12–25 mm / 25–38 mm
- Applications: Aggregate production for construction projects and commercial aggregate sales
- Configurations: Feeder, jaw crusher, cone crusher, and vibrating screen
- Customer reviews: “The plant is now operating smoothly in Tanzania, helping us significantly reduce aggregate procurement costs. It also enables stable self-production and creates additional revenue through commercial aggregate sales.”
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APY4 4-in-1 Mobile Crushing Plant in Zimbabwe
- Processing capacity: 60-80 tph
- Output size: 0–5; 5–10; 10–20; 20–40 mm
- Applications: aggregates production for ready-mix concrete and brick manufacturing
- Configurations: Feeder, jaw crusher, cone crusher, and vibrating screen
- Customer reviews: “We had no prior experience in machine for crushing stone, but the AIMIX team guided us through the entire process from selection to commissioning. The stone crusher portable is easy to operate and has allowed us to quickly start producing aggregates for our concrete and brick business.”
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4-in-1 Wheeled Mobile Stone Crushers Operation On-site
- Processing capacity: 50tph
- Output size: 10-30mm
- Applications: crushing granite rocks on-site for aggregate-sale business expansion
- Configurations: feeder, jaw crusher, cone crusher, and vibrating screen
- Customer reviews: “Having collaborated with AIMIX for seven years, when it came to this business expansion, AIMIX was still our first choice. They would provide customized solutions for me!”
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4-in-1 Wheeled Mobile Stone Crusher Plant For Aggregate Sale Business
- Processing capacity: 150tph
- Output size: 5-10; 10-20mm
- Applications: crushing granite materials for sale of aggregate materials
- Configurations: vibrating feeder + mobile jaw crusher + mobile cone stone crusher + vibrating screen+ belt
- Customer reviews: “In my aggregates business, operational efficiency and cost control are critical to the project. The AIMIX 4-in-1 combined mobile crushers simplify the crushing process and lower the operating costs. This significantly boosts our ROI.”
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600 tph Crawler Stone Crusher and Screener For Road Construction
- Processing capacity: 600 tph
- Finished Product: 5-40mm
- Applications: crushing cobblestones for road construction
- Configurations: vibration feeder, crawler jaw crusher, crawler cone crusher, crawler screener, etc
- Customer reviews: “Our road project had special needs for aggregate size and site layout. AIMIX tailored a solution with 5 units of crawler crushers. The setup runs efficiently and is easy to move, saving us time and costs. It’s great to work with a team that really understands on-site demands.”
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Tire-mounted Mobile Crusher For Aggregate Production
- Processing capacity: 100tph
- Finished Product: 10-30mm
- Applications: processing river stone for aggregate production
- Configurations: vibration feeder, jaw crusher, cone crusher, screen
- Customer reviews: ““The tire-mounted mobile crusher is easy to transport between sites and can be quickly deployed without complex installation. It is very suitable for our aggregate production project, significantly improving our operational flexibility and efficiency.””
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350tph Stationary Stone Crushing Plant Processing Cobblestone On-site
- Processing capacity: 350tph
- Finished Product: 0-5-10-20-30mm
- Applications: crushing cobblestone on-site for aggregate for construction industry
- Configurations: vibration feeder, jaw crusher, cone crusher, vibrating screen, etc
- Customer reviews: “We chose the crushing line primarily for its user-friendly integrated control system. Both the PLC touchscreen and physical buttons make operation intuitive for workers, with smooth shift changes between day and night crews. The one-touch start/stop feature significantly improves efficiency.”
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How Much Does a Stone Crusher Plant Cost? Full Price Guide & Setup Breakdown
The cost of a stone crusher plant for sale typically ranges from $50,000 to over $2,000,000. Key factors affecting stone crushing and screening plant price include raw material hardness, equipment configuration, automation level, and installation requirements. This guide explains the full cost structure to help you understand real stone crusher plant investment levels before choosing a crushing solution.
Stone Crusher Plant Price Range (By Scale)
How Much Do Key Crushing Machines Cost?
- Jaw Crusher：$9,800 – $210,000 (APJ series)
- Cone Crusher：$26,000 – $450,000 (APC series)
- Impact Crusher：$19,000 – $140,000 (APF series)
- Sand Making Machine (VSI Crusher)： $27,000 – $105,000 (APV series)
Mobile vs Stationary Stone Crusher Plant Cost
| Type | Price Range | Key Feature | Best For |
| Stationary type | $50,000 – $900,000+ | Lower investment, long-term operation | Quarry, large-scale production |
| Mobile type | $150,000 – $2,300,000 | High mobility, fast setup | Multi-site projects, mining, road work |
What Factors Affect Stone Crusher Plant Cost?
- Raw material hardness (limestone, granite, basalt, river stone)
- Production capacity (TPH)
- Required final product size
- Configuration (2-stage, 3-stage, sand making system)
- Automation level (manual / semi / fully automatic)
- Transportation and installation requirements
Why Is There Such A Large Price Difference?
Stone crusher plant cost varies widely because each project is custom-engineered, not standardized. For example: - Hard granite requires multi-stage cone crushing systems
- Sand production requires VSI and washing systems
- Mobile crushing plants include integrated chassis and hydraulic systems
👉 Therefore, price reflects engineering complexity rather than just machine stone crusher quantity
Every crushing plant is engineered based on specific project requirements, so the final cost can only be accurately determined after understanding your needs. To receive a precise quotation and plant design, please share your project details such as raw material type, required capacity, final product size, and site conditions. Our engineering team will evaluate your information and provide a tailored crushing solution with a detailed cost estimate and layout recommendation.
Core Planning for Your Stone Crushing Line: From Requirements to Technical Design
After understanding the cost of a stone crushing plant for sale, the next critical step is turning your investment decision into a practical engineering plan. A successful crushing project is not only about selecting stone crusher unit, but also about analyzing raw materials, defining production targets, and designing an efficient process flow. This planning stage directly determines plant performance, product quality, operational stability, and long-term profitability. The following sections explain the key technical factors required to properly design a stone crushing line that matches your project needs.
Raw Material Characteristics and Their Impact on Crusher Selection
The type and hardness of raw materials directly determine the selection of crushing equipment and the overall process design. - Material type and hardness: Limestone, granite, basalt, river stone, and quartz all require different crushing configurations due to variations in Mohs hardness and abrasion resistance. This directly affects primary crusher selection and wear cost.
- Feed size: The maximum input size determines the model of the feeder and the inlet size of the primary crusher.
- Material shape and impurities: High flaky content or clay impurities may require pre-screening or a more robust crushing chamber design.
👉 These factors directly influence crushing efficiency, equipment lifespan, and overall production cost.
Finished Product Requirements and Aggregate Quality Standards
Final product specifications define the entire structure of the crushing process. - Product size distribution: Requirements such as 0–5 mm manufactured sand, 5–10 mm, or 10–20 mm aggregates determine the number of crushing stages and screening layers.
- Aggregate shape requirements: High-grade applications such as highway construction or commercial concrete often require well-shaped particles, which may require cone crushers, impact crushers, or sand making machines.
- Production capacity target: Output requirements (e.g., 50 TPH, 100 TPH, 200 TPH) are the fundamental basis for equipment sizing and system design.
👉 These requirements determine whether a simple, two-stage, or three-stage crushing process is needed.
Site Conditions and Investment Planning Considerations
Site environment and investment planning significantly affect stone crushing plant layout and equipment selection. - Site conditions: Fixed or mobile setup, terrain type, available space, power supply, and environmental regulations all influence the final layout design.
- Installation environment: Mountainous or constrained sites often require modular or mobile solutions for easier installation and relocation.
- Investment planning: A balanced budget should include equipment, infrastructure, installation, and long-term maintenance to avoid hidden operational costs.
👉 These factors directly impact plant flexibility, installation cost, and long-term operational efficiency.
Process Flow Design and Equipment Configuration Strategy