A mobile cone crusher is a movable crushing unit for secondary or fine crushing of hard, abrasive materials such as granite, basalt, and river stone. It is particularly useful when aggregate must be produced close to the quarry or project site and the crushing equipment needs to relocate between working areas. The right solution depends on feed size, material characteristics, required capacity, final product sizes, and site conditions.
Mobile cone crushing plants can be configured differently depending on the material, feed condition, required output, final aggregate sizes, and working environment. The following projects show how these factors translate into different crushing and screening setups.
In Pahang, Malaysia, a mobile cone crusher and a mobile screening plant worked together to process cobblestone for expressway construction. The project required 100–200 t/h of production and three finished aggregate sizes: 5–10 mm, 10–20 mm, and 20–40 mm.
The portable cone crusher performed the secondary crushing of the cobblestone, and the mobile screening plant then separated the crushed material into the required size fractions.
Process: Cobblestone → Mobile Cone Crusher → Mobile Screening Plant → 5–10 mm / 10–20 mm / 20–40 mm
Using the two mobile units together provided a complete crushing and screening process while keeping the equipment movable between working areas.
Because the project was associated with a long linear expressway construction area, the working location and material supply could change as construction progressed. The mobile equipment could be repositioned to follow the changing work area, reducing the need to transport raw cobblestone to a single fixed crushing and screening location.
In Indonesia, a 4-in-1 mobile crushing plant was used to process granite at approximately 100 t/h for road aggregate production. The hard and abrasive granite required a crushing circuit capable of handling demanding material conditions while maintaining the required output.
The jaw crusher performed the initial size reduction, while the cone crusher provided secondary crushing before screening separated the finished aggregate. The multi-stage circuit allowed the plant to handle the initial granite feed while producing the required road aggregate.
Because granite is highly abrasive, wear on crushing components is an important part of maintaining production. Wear-part availability therefore becomes particularly relevant when the plant operates at a remote quarry or project site.
For mobile hard-rock applications, equipment performance depends not only on the crusher itself, but also on feed preparation, the complete crushing circuit, screening, and the ability to maintain the plant during operation.
A project in the Philippines required 100–120 t/h of river pebble processing for stadium construction and aggregate production. The incoming river pebble was oversized for direct feeding into the secondary cone crusher.
The project used a 4-in-1 mobile crushing plant combining a feeder, jaw crusher, cone crusher, and screening system.
The process was: Feeding → Jaw Crushing → Cone Crushing → Screening
The jaw crusher first reduced the oversized river pebble to a suitable size for the cone crusher. The cone then performed secondary crushing before the screening system separated the finished aggregate.
The case demonstrates how oversized feed can require an additional primary crushing stage before mobile cone crushing.
In Honduras, a mobile cone crushing and screening plant was used for an aggregate project with an output of approximately 150 t/h. The incoming material was already within the allowable feed range of the selected cone crusher, so primary jaw crushing was not required.
The plant used a 2-in-1 configuration consisting of a cone crusher and screening system: Feeding → Cone Crushing → Screening → Finished Aggregate
By removing the unnecessary primary crushing stage, the plant used a simpler process while still meeting the required production target.
This project provides a practical example of a mobile cone plant being configured around the actual feed condition rather than adding crushing stages that the material does not require.
Mobile cone crusher specifications vary by configuration, capacity, feed size, output range, and equipment dimensions. The tables below show the main parameters of 2-in-1 and 4-in-1 mobile cone crushing plants for quick model comparison.
| Model | APY2-110C | APY2-160C | APY2-200C |
|---|---|---|---|
| Crusher model | APC-110C | APC-160C | APC-200C |
| Vibrating screen model | APS-1848Y | APS-1860Y | APS-2160Y |
| Maximum feed size (mm) | 160 | 200 | 215 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel double shaft |
| Feeding belt conveyor model (optional) | B650 | B800 | B1000 |
| Output belt conveyor model (optional) | B500 | B650 | B650 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 |
| Generator power (kW) (optional) | 240 | 280 | 320 |
| Production capacity (t/h) | 50-230 | 80-390 | 120-420 |
| Transport Length (mm) | 13800 | 13800 | 14500 |
| Transport width (mm) | 3000 | 3000 | 3000 |
| Transport height (mm) | 4400 | 4400 | 4500 |
| Weight (t) | 32 | 37 | 42 |
| 4 in 1 Mobile Crusher Plant - Wheeled Chassis Type | ||||
|---|---|---|---|---|
| Model | APY4-46J2512J-S3 | APY4-46J900C-S3 | APY4-57J110C-S3 | APY4-69J132C-S3 |
| Productivity（t/h） | 30 | 50 | 80 | 100-120 |
| Vibrating Feeder | ||||
| Model | APG-0824Z | APG-0824Z | APG-0930Z | APG-9538Z |
| Primary Stone Crusher | ||||
| Model | APJ-4060E | APJ-4060E | APJ-5075E | APJ-6090E |
| Type | Jaw crusher | Jaw crusher | Jaw crusher | Jaw crusher |
| Secondary Stone Crusher | ||||
| Type | Jaw crusher | Cone crusher | Cone crusher | Cone crusher |
| Model | APJ-2512X | APC-900Y | APC-110C | APC-132C |
| Vibrating Screen | ||||
| Model | APS-1548Y3 | APS-1548Y3 | APS-1848Y3 | APS-1848Y3 |
| Belt Conveyor | ||||
| Vehicle mounted belt conveyor | Yes | Yes | Yes | Yes |
A mobile cone crushing system works by feeding material into the plant, reducing oversized feed when necessary, crushing it with a cone crusher, and screening the crushed material into finished aggregate sizes. Oversized material can be returned to the cone crusher for further reduction.
The process starts with a feeder delivering raw material into the crushing circuit at a controlled rate. The material then enters the appropriate crushing stage based on its feed size and characteristics.
When the incoming rock is too large for the cone crusher, a jaw crusher is used for primary crushing. It reduces the raw material to a suitable size before it enters the cone crusher.
Raw Material → Jaw Crusher → Cone Crusher
The cone crusher performs the main secondary or fine crushing stage, reducing the pre-crushed material into smaller particles through compression between the mantle and concave.
The resulting material is then sent to screening for separation into the required aggregate sizes.
A vibrating screen separates the crushed material according to the required product sizes. For example, a project may need separate 0–10 mm, 10–20 mm, and 20–40 mm aggregate products.
Oversized material that does not pass the selected screen opening can be returned to the cone crusher for another crushing cycle.
The complete mobile cone crushing process can be summarized as: Feeding → Jaw Crushing (if required) → Cone Crushing → Screening → Finished Aggregate
The exact process depends on the incoming material and the required finished products.
Track-mounted and wheeled mobile cone crushers differ mainly in how they move around a project and how they are relocated between working areas. A tracked unit is designed for self-propelled movement within the working site, while a wheeled unit is generally transported between accessible locations by towing or other heavy-equipment transport.
A track-mounted cone crusher can move under its own power around the working site. This makes it suitable for operations where the crushing position changes as the material source or working area moves.
In a quarry, for example, the extraction face may gradually move as mining progresses. A tracked unit can be repositioned closer to the active working area instead of keeping the crushing plant in one fixed location.
This type of mobility is particularly useful on sites with:
The main operational feature of a tracked chassis is therefore self-propelled movement across the working area, allowing the crushing plant to follow changing material sources.
A wheeled mobile cone crusher is generally suited to projects where the plant operates at established locations and is transported between them as required. Its mobility is more closely connected to road access and site-to-site transportation.
For example, in a road construction project, the plant may operate at one prepared location before being moved to another section of the project. When suitable access roads are available, a wheeled configuration can be transported using towing or the project’s existing heavy-equipment logistics.
This operating pattern is common when:
The main operational feature of a wheeled chassis is therefore transport-oriented mobility between accessible working locations, rather than continuous self-propelled movement across rough terrain.
The right mobile cone crusher should be selected based on the material, maximum feed size, required output, final product sizes, and site mobility rather than starting with a specific model. These project requirements determine the appropriate crushing stages, capacity, screening setup, and mobile chassis.
Start with the hardness and abrasiveness of the material, because these determine the crushing duty and wear conditions the equipment must handle.
Less abrasive material: The wear configuration can be matched to the lower wear intensity rather than using unnecessarily demanding components.
Multiple materials: If the same plant will regularly process different materials, size the crushing and wear configuration around the most demanding material.
For equipment selection, provide the material type together with its hardness, abrasiveness, and feed condition rather than relying on the material name alone.
Use the maximum feed size, not the average size, to determine whether the material can enter the cone crusher directly.
For example, if the largest incoming rock is 500 mm, the selected cone’s allowable feed size must be checked against that 500 mm maximum. This feed-size check should be completed before deciding whether the plant needs a jaw–cone circuit or a cone-only circuit.
Select capacity from the finished aggregate production the project must maintain, rather than choosing a crusher only because its advertised maximum capacity matches the target.
Start with the required output, such as 100 t/h or 200 t/h, and then check whether the selected configuration can maintain that output under the actual operating conditions.
The practical capacity depends on factors such as: material hardness and abrasiveness, maximum feed size, crusher setting, required reduction ratio, final product specifications and operating schedule.
For example, a project requiring 100 t/h of finished aggregate should not automatically select a crusher advertised at 100 t/h maximum capacity. The relevant question is whether the complete crushing and screening circuit can sustain approximately 100 t/h under the project’s actual conditions.
Define the final aggregate sizes and required gradation before finalizing the crusher setting and screening arrangement.
The final product specification therefore determines not only the screen configuration, but also how the cone crusher is set and how the crushing circuit is operated.
Choose the mobile platform according to where the plant moves and how often it is repositioned, rather than simply because the project requires a mobile crusher.
The relevant project information is therefore the terrain, access route, relocation frequency, and distance between working locations.
Mobile cone crusher cost varies with the plant configuration, production capacity, chassis type, and project logistics. Different equipment configurations and operating conditions can result in significantly different project costs, even when the required production capacity is similar.
As a reference, a mobile cone crusher with a vibrating screen may cost around $120,000–$200,000+, depending on the model, capacity, chassis type, and specifications. This is a reference range for this type of configuration, not a fixed price for all mobile cone crushing plants.
The final quotation depends on the equipment included, crusher and screen specifications, capacity, and mobile chassis. Plants with different combinations of crushing, screening, and feeding equipment can have different equipment costs even when their target production is similar.
Several equipment-related factors influence the initial price of a mobile cone crushing plant.
The distance and difficulty of delivery can significantly change the final project cost. Remote quarries, island projects, and long-distance deliveries may require additional ocean freight, port handling, inland transportation, or special site-access arrangements.
As a result, two projects with similar crushing capacity can have different delivered costs because their logistics conditions are different.
Beyond the equipment quotation, consider the costs required to put the plant into operation and keep it producing:
For project budgeting, the total investment can be considered as: Total Cost = Equipment + Transport + Installation + Wear Parts + Maintenance + Downtime
Proper maintenance helps a mobile cone crusher maintain stable output, control wear, and avoid unexpected production interruptions.
The mantle and concave are the main wear components of the cone crusher. Their condition affects the crushing chamber profile, product consistency, and crushing efficiency.
The lubrication and hydraulic systems are critical to reliable cone crusher operation. Preventive maintenance helps identify problems before they develop into major failures.
Portable cone crusher plants may be relocated between working areas or operate at remote sites, making maintenance planning particularly important.
AIMIX provides mobile cone crushing solutions based on the project’s material, production requirements, final products, and site conditions, rather than supplying equipment as a standalone machine.
Engineers evaluate feed characteristics, required capacity, final aggregate sizes, and site conditions to develop a suitable mobile crushing and screening configuration.
Support covers key stages from site survey, plant layout, and equipment selection to logistics, installation, commissioning, and operator training, helping turn the equipment configuration into an operating plant.
Wear parts and replacement components are available for routine servicing and repairs, while technical support covers commissioning, troubleshooting, and operating issues throughout the equipment lifecycle.
AIMIX equipment has been supplied to projects in more than 150 countries, providing experience with different materials, production requirements, site conditions, and logistics environments.
The focus is to match the mobile cone crusher configuration and project support with the actual requirements of each crushing operation.
A suitable mobile cone crusher for sale should balance performance, configuration, mobility, and total project cost. The right setup can help simplify crushing operations while meeting the required aggregate specifications.
Looking for a mobile cone crusher plant? Contact us with your project details to get a suitable configuration and quotation tailored to your application.