A mobile jaw crusher is designed for primary crushing of large rocks and other feed materials directly at the jobsite, reducing the need to transport raw material to a stationary plant. Available in 2-in-1, 3-in-1, and tracked configurations, it can be adapted to different production and mobility requirements, helping businesses process raw materials on-site for road construction, quarrying, and other projects.
Mobile Jaw Crusher Types and Integrated Solutions
Mobile jaw crusher solutions are available for different primary crushing and aggregate production needs. The main options include tracked mobile jaw crushers, 2-in-1 and 3-in-1 wheeled plants and 4-in-1 integrated crushing plants. Their differences lie in the processing equipment included and the way the plant is deployed at the jobsite.
Track Mounted Jaw Crusher
- Configuration: Vibrating feeder + jaw crusher mounted on a crawler chassis
- Popular Models: APYL2-96J, APYL2-116J, APYL2-106J, APYL2-120J
- Processing scope: Performs primary crushing directly at the jobsite, reducing large rocks for subsequent processing or suitable end uses.
- Crawler mobility: Moves on tracks and can reposition within the worksite as excavation areas or material supply locations change.
- Suitable applications: Quarrying, mining, and road construction projects where the crushing unit needs to move between active working areas.
- Practical value: Combines feeding and primary crushing with crawler mobility, supporting operations where frequent on-site repositioning is part of the workflow.
Get A Quote
2 in 1 Mobile Jaw Crusher
- Configuration: Vibrating feeder + jaw crusher
- Popular Models: APY2-96, APY2-106
- Processing scope: Feeds large rocks into the jaw crusher for primary size reduction.
- Practical value: Combines feeding and primary crushing in one wheeled unit. Screening and secondary crushing can be handled by separate equipment when required.
- Best fit: Projects where the primary crushing stage is the main requirement and a separate downstream process is available or unnecessary.
Get A Quote
3 in 1 Mobile Jaw Crusher
- Configuration: Vibrating feeder + jaw crusher + vibrating screen
- Popular Models: APY3-3013J-S3, APY3-46J-S3, APY3-57J-S3, APY3-69J-S3
- Processing scope: Combines primary crushing with screening to separate material into different size fractions.
- Practical value: Reduces the need to transfer all crushed material to a separate screening unit.
- Best fit: Projects where the jaw crusher output can supply the required products after screening. If finer aggregate is needed than primary crushing can produce, an additional crushing stage may be necessary.
Get A Quote
When Is a 4 in 1 Mobile Crushing Plant Needed?
- Typical configuration: Feeding + jaw crusher + secondary cone crusher + vibrating screen. The exact arrangement depends on the model.
- Popular Models: APY4-57110-S4/S3, APY4-69132-S4/S3
- Processing scope: Combines primary and secondary crushing with screening to produce smaller aggregates or separate multiple finished product sizes.
- Practical value: Integrates multiple processing stages into one plant, reducing the need to arrange each stage as a separate unit.
- Best fit: Projects that require further size reduction and defined product fractions. If coarse primary-crushed material meets the project requirements, a simpler mobile jaw crusher configuration may be sufficient.
Get A Quote
Quick Overview of Mobile Jaw Crusher Models and Configurations:
| Capacity / Hour | Type | Model | Configuration | Main Crusher | Raw Material Type |
| 60–80 TPH | Wheeled Type | APY4-57110-S4/S3 | Feeder + Jaw Crusher + Cone Crusher + Vibrating Screen | PE57 | Hard Rock / Soft Rock |
| 100–120 TPH | Wheeled Type | APY2-96 | Feeder + Jaw Crusher | C96 | Hard Rock / Soft Rock |
| 100–120 TPH | Wheeled Type | APY4-69132-S4/S3 | Feeder + Jaw Crusher + Cone Crusher + Vibrating Screen | PE69 | Hard Rock / Soft Rock |
| 100–120 TPH | Tracked Type | APYL2-96J | Feeder + Jaw Crusher | C96 | Hard Rock / Soft Rock |
| 150–180 TPH | Wheeled Type | APY2-106 | Feeder + Jaw Crusher | C106 | Hard Rock / Soft Rock |
| 200 TPH | Tracked Type | APLY2-116J | Jaw Crusher | C116 | Hard Rock / Soft Rock |
| 200 TPH | Tracked Type | APLY2-106J | Jaw Crusher | C106 | Hard Rock / Soft Rock |
| 300 TPH | Wheeled Type | C110/120 | Wheeled Jaw Crusher Plant | C120 | Hard Rock / Soft Rock |
| 300 TPH | Tracked Type | APLY2-120J | Jaw Crusher | C120 | Hard Rock / Soft Rock |
Mobile Jaw Crusher at Work: Real Projects, Materials, and Production Results
Explore real-world mobile jaw crusher projects to see how different configurations process various materials, meet aggregate production requirements, and solve on-site crushing challenges.
Tracked Mobile Jaw Crusher for Mountain Road Construction in Malaysia
For a mountain road construction project in Malaysia, the customer purchased a 150TPH tracked mobile jaw crusher to process hard rock into road base material.
Project Overview
- Raw Material: Hard rock
- Application: Road base material production
- Finished Product (mm): 70–200 mm
Project Challenges
The project required flexible equipment mobility to adapt to changing work areas, reliable hard-rock crushing, and a stable aggregate supply to meet a tight construction schedule.
Crushing Solution
The 150tph tracked jaw crusher handles primary crushing and works with a tracked mobile cone crusher and a tracked mobile screening station to produce road base aggregates. Its tracked design allows the equipment to reposition as construction progresses, reducing dependence on a fixed crushing location.
Project Results
The system delivered stable crushing performance and consistent aggregate quality. AIMIX’s Malaysia branch also provided local technical support and after-sales service to help maintain smooth operations.
Get A Quote
Wheeled Mobile Jaw Crusher for Granite Aggregate Production in Honduras
A customer in Honduras purchased a 150 T/H wheeled mobile jaw crushing plant to process granite into aggregates for commercial sale.
Project Overview
- Raw Material: Granite
- Application: Aggregate production for sale
- Finished Product (mm): 5–10 mm; 10–20 mm
Project Challenges
The customer needed a practical granite crushing solution that could produce two aggregate sizes for sale, while keeping equipment operation and routine maintenance manageable on site.
Crushing Solution
The wheeled mobile jaw crushing plant integrates a feeder, jaw crusher, and PLC control box. This configuration supports on-site granite crushing, while the simple controls help operators manage feeding and daily production.
Project Results
The operator reported smooth material feeding, easy-to-use controls, and straightforward daily checks. The team quickly became familiar with the equipment, which operated steadily during production.
Get A Quote
Mobile Jaw Crusher Selection: Feed Size, Capacity and Output Requirements
Selecting a mobile jaw crusher requires more than matching a machine to a rock type. The feed opening must accommodate the largest incoming material, the crusher must deliver enough usable output for the project, and its discharge must suit the next processing stage or intended application.
Feed Material and Maximum Feed Size
Mobile jaw crushers are commonly used for primary crushing of granite, basalt, limestone, river stone, and suitable concrete rubble. Their suitability depends on both material properties and the dimensions of the incoming feed. For our portable jaw crushers, the maximum feed size is generally up to 720 mm, depending on the specific model and configuration.
- Hard, abrasive rock: Granite and basalt can impose high crushing forces and abrasive wear. Confirm that the proposed model is suitable for the material and that its capacity estimate reflects the expected feed conditions.
- Limestone: Often processed for road construction and aggregate production. The required reduction and output specification still determine whether primary jaw crushing is sufficient.
- River stone and cobblestone: Check the largest stone dimensions and the feed size distribution. Material that exceeds the crusher’s permitted feed size may require pre-breaking.
- Concrete rubble: Check for reinforcing steel, oversized pieces, and contaminants. Sorting or pre-processing may be necessary before crushing.
Use the maximum expected lump size—not the average feed size—to check the feed opening. The opening dimensions and permitted feed size vary by model, so verify them against the actual material expected on site.
Required Throughput Under Actual Operating Conditions
The crusher’s rated capacity is a reference point, not a guarantee of the tonnage a project will produce in practice. The required capacity should be based on the project’s production target and expected operating conditions.
- Calculate the production target: Divide the required daily tonnage by the planned crushing hours to establish the average hourly output needed.
- Allow for feed variability: Rock size distribution, material properties, and interruptions in feeding can affect actual throughput. Ask for a capacity estimate based on the project’s material and feed conditions.
- Check downstream capacity: If crushed material goes to a screen or secondary crusher, those stages must handle the required flow. A higher-capacity jaw crusher will not increase overall production if downstream equipment restricts throughput.
The objective is to achieve the required usable output consistently, rather than selecting a machine solely by its highest advertised capacity.
Discharge Size and Downstream Processing
A mobile jaw crushing plant primarily reduces large feed material. Its discharge may be suitable for direct use in some applications, but other projects require screening or further crushing to meet the final product specification.
- Direct-use material: Verify the actual discharge gradation against the project’s specification. Do not assume that jaw-crushed rock automatically meets road base or other construction requirements.
- Size-separated aggregates: Determine whether screening can separate the jaw crusher’s output into the required product fractions. Screening separates material by size but does not reduce oversized particles.
- Finer aggregate production: If the target product requires further size reduction, a secondary crusher may be necessary. Its feed limits and capacity must be compatible with the jaw crusher’s discharge.
Before confirming a model, provide the supplier with the material type, maximum feed size, required hourly output, target discharge specification, and any downstream equipment details. These inputs help establish whether the proposed mobile jaw crusher can meet the project’s production requirements as part of the complete process.
Mobile Jaw vs. Cone vs. Impact Crusher: Key Differences
Mobile jaw, cone, and impact crushers differ in their crushing methods, feed size limits, and suitability for different materials and processing stages. Comparing these factors helps determine which crusher fits the raw material, production requirements, and target aggregate specifications.
| Comparison Factor | Mobile Jaw Crusher | Mobile Cone Crusher | Mobile Impact Crusher |
| Primary Crushing Role | Breaks large raw rocks during primary crushing | Usually performs secondary or tertiary crushing on pre-crushed material | Performs primary or secondary crushing, depending on the model and feed conditions |
| Feed Size | Handles relatively large feed blocks, with a maximum feed size of up to 720 mm depending on the jaw opening and model | Requires feed within the specified size limits, typically no larger than 180 mm after primary crushing | Feed limits depend on the model and crushing stage, with a maximum feed size of up to 600 mm; oversized material may require pre-crushing. |
| Crushing Method | Compresses material between fixed and moving jaw plates | Compresses material between the mantle and concave liners | Breaks material through impact using rotating blow bars or hammers |
| Suitable Materials | Granite, basalt, limestone, river stone, and suitable concrete rubble | Often suitable for hard, abrasive rocks such as granite and basalt | Often suitable for limestone, softer to medium-hard rocks, and compatible concrete recycling applications |
| Typical Product Characteristics | Produces primary-crushed material, often requiring further processing to meet final aggregate specifications | Can produce well-shaped aggregate when correctly configured for the material and target product | Often produces well-shaped aggregate, depending on material properties and operating settings |
| Main Selection Priority | Maximum feed size, jaw opening, and required primary-crushing capacity | Feed compatibility, required reduction, and target product size | Material suitability, desired particle shape, and required reduction ratio |
Mobile Jaw Crusher Investment: Price and Cost Factors
Mobile jaw crusher prices vary by model and configuration. The following ranges provide a general reference for budgeting; actual quotations depend on the equipment package and project requirements.
| Mobile Jaw Crusher Type | Indicative Price Range (USD) |
| Simple mobile jaw crusher | $30,000–$100,000 |
| Mobile jaw crusher with vibrating feeder | $100,000–$150,000 |
| APY2-57J to APY2-110J models | $82,000–$144,000 |
Note: The prices listed above are for reference only. The actual price depends on the equipment configuration, model specifications, and project requirements.
What Affects the Total Investment?
Equipment configurationFeeders, screens, conveyors, and additional crushing stages affect the purchase price.
Shipping and installationFreight, import duties, site preparation, and commissioning may add to the initial investment.
Operating requirementsWear parts, maintenance, fuel or electricity, and supporting equipment contribute to long-term costs.
When requesting a quotation, specify the required capacity, maximum feed size, target output, and project location. This helps the mobile crusher supplier recommend a suitable configuration and provide a more accurate price.
How Does a Mobile Jaw Crusher Work?
A mobile jaw crusher reduces large rocks through compression between two jaw plates. Its working process consists of three stages: feeding raw material, crushing it inside the jaw chamber, and discharging the crushed material for stockpiling or further processing.
Feeding Material into the Crusher
Raw material enters the feed hopper and passes through a vibrating feeder, which delivers rocks into the jaw crusher at a controlled rate. The feed opening must accommodate the incoming rock size to prevent oversized material from obstructing the chamber.
Crushing Material Between the Jaw Plates
Inside the chamber, the moving jaw repeatedly presses rocks against the fixed jaw plate. This compressive force breaks the material into smaller pieces, which move downward through the chamber as crushing continues.
Discharging the Crushed Material
Crushed material exits through the discharge opening and is carried away by a conveyor. The opening size affects the output gradation: a smaller setting generally produces finer material, while a larger setting allows coarser material to pass through.
How to Set Up and Operate a Mobile Jaw Crusher Plant
To set up and operate a mobile jaw crusher plant, prepare a stable working area, position the equipment for efficient material flow, complete pre-start inspections, and control feeding during production. Correct setup and operation help prevent feed blockages, reduce unplanned downtime, and maintain consistent output.
Prepare the Site and Position the Crusher
- Check ground conditions: Position the crusher on stable, load-bearing ground. Soft soil, uneven surfaces, or excessive slopes may affect equipment stability and safe operation.
- Plan material flow: Arrange the excavator or loader feeding area, discharge conveyor, and stockpiles to minimize unnecessary material handling and avoid obstructing access routes.
- Allow maintenance clearance: Keep sufficient space around the crushing unit and conveyors for inspection, servicing, and safe personnel access.
- Verify access and mobility: For tracked crushers, check that travel routes and working platforms can support the machine and accommodate on-site repositioning.
Complete Pre-Start Checks
- Inspect the jaw crusher: Check jaw plates, fasteners, guards, and the crushing chamber for visible damage, loose parts, or material left from the previous operating cycle.
- Check feeders and conveyors: Confirm that the vibrating feeder and discharge conveyor are clear of obstructions and that belts and other moving components are in serviceable condition.
- Verify power and hydraulic systems: Check fluid levels, connections, hoses, and warning indicators according to the manufacturer’s instructions.
- Test safety devices: Confirm that emergency stops, guards, and required alarms are functional. Do not start the plant if a critical safety device is defective.
Control Feeding and Prevent Blockages
- Keep feed within the specified size range: Oversized rocks can become lodged in the crushing chamber. Use pre-breaking when incoming material exceeds the model’s permitted feed size.
- Maintain a consistent feed rate: Irregular feeding can reduce throughput, while excessive feeding may overload the crusher or cause material to accumulate at the discharge.
- Monitor operating conditions: Watch for unusual vibration, noise, alarms, or changes in discharge flow. Stop the equipment if a serious fault or blockage occurs.
- Adjust to material conditions: Changes in rock hardness, feed size, and moisture can affect production. Adjust the feeding rate as needed rather than relying solely on the rated capacity.
Shut Down and Maintain the Equipment
- Clear the crushing circuit: Stop feeding and allow material to clear according to the manufacturer’s shutdown procedure before stopping the equipment.
- Isolate before maintenance: Follow the required lockout and energy-isolation procedures before inspecting the crushing chamber, removing blockages, or servicing moving components.
- Check wear and record issues: Inspect jaw plates and other wear parts, note abnormal wear or recurring blockages, and schedule maintenance before these problems cause extended downtime.
Mobile Jaw Crusher FAQs
Can a Mobile Jaw Crusher Produce Finished Aggregates?
Yes, a mobile jaw crusher can produce usable coarse aggregates for certain applications, depending on the required grading and material specifications. If the final product requires specific size fractions or finer particles, screening or secondary crushing may be necessary.
Is a Mobile Jaw Crusher Plant Suitable for Concrete Recycling?
Yes, a mobile jaw crusher plant can process suitable concrete rubble into recycled aggregate. However, reinforcing steel, oversized pieces, and other contaminants must be considered during feed preparation. Projects with strict recycled aggregate specifications may require additional screening or processing equipment.
Can a Mobile Jaw Crusher Operate on Different Job Sites?
Yes, mobile jaw crushers are designed for use at project sites, quarries, and other locations where material needs to be processed near its source. The practical suitability depends on ground conditions, site access, transport restrictions, and whether the selected unit can be safely positioned and operated at each location.
What Should I Check When Comparing Mobile Jaw Crusher Manufacturers?
Compare equipment specifications, configuration details, warranty terms, spare parts availability, technical support, and after-sales service. Request an itemized quotation so you can verify what is included and identify any additional costs.
What Materials Can a Mobile Jaw Crushing Plant Process?
A mobile jaw crushing plant can process materials such as granite, basalt, limestone, river stone, and suitable concrete rubble. The maximum feed size, material hardness, and abrasiveness must be checked against the selected model’s specifications.
Get a Mobile Jaw Crusher Recommendation for Your Project
Looking for a reliable mobile jaw crusher plant for your project? We can help you evaluate suitable equipment configurations based on your material, production goals, and jobsite conditions. Contact our team to discuss your requirements, compare available solutions, and receive a customized quotation for your project.