Asphalt batch plant is essential for producing high-quality asphalt mixtures in the road and bridge industry. Whether you’re working on highways, airports, harbors, or other major infrastructure projects, the performance of your batch type asphalt plant can significantly impact the overall success of your road construction efforts. Here’s a comprehensive guide to help you make an informed decision, boost project quality, and enhance construction efficiency.
AIMIX asphalt batch plants have been successfully used in over 190 countries, proving their reliability and efficiency in various projects. Below are some notable examples of how our asphlat batch mix plants have contributed to the success of asphalt production in different regions around the world.
Customer Feedback: “We rely on the ALQ-120 for consistent high-quality asphalt with precise weighing and smooth automation. Its durable design and smart control system significantly improved our project efficiency in Malaysia.”
Customer Feedback: “Using the ALQ-80 with its reliable smart control and IoT monitoring gave us real-time insights and reduced downtime. Together with AIMIX crushers, it ensured smooth supply and high-quality asphalt for our Medan road project.”
Customer Feedback: “I love how the ALQ-80’s IoT monitoring lets me track the plant’s performance live and avoid unexpected downtime. Its sturdy design gives me confidence in a steady asphalt aggregate supply for my projects in the Philippines.”
Customer Feedback: “I appreciate how the ALQ-120 asphalt batch plant’s energy-efficient design lowers our operating costs, and the smart monitoring system keeps asphalt quality consistent throughout our urban road projects in Uzbekistan.”
Customer Feedback: “I’m impressed by the ALQ-80 asphalt concrete batch plant’s robust build and precise automation, which ensures smooth asphalt production for our road construction and maintenance projects in Russia. The support team’s responsiveness adds great value.”
Choosing the right asphalt batch plant is crucial for your project’s success. The three main types of asphalt batch plant—stationary, mobile, and compact portable—are designed for different project sizes and needs. In the following sections, we’ll explain the key features of each type to help you select the best option for your specific project requirements.
The ALQ Series Asphalt Batching Plants for sale offer capacities ranging from 40 to 320 t/h. It’s ideal for large-scale projects like highways and bridges, providing consistent, high-quality asphalt for long-term production needs. Let’s learn more about the stationary asphalt plant in the following!
ALQ40ALQ60ALQ80ALQ120ALQ160ALQ320
The ALYQ Series mobile asphalt batching plant is available in capacities from 40 to 160 t/h, making it ideal for medium-sized projects that require flexibility and quick setup, such as highway maintenance or smaller construction projects. The mobile asphalt plant offers a cost-effective, efficient solution for temporary asphalt production needs.
ALYQ40ALYQ60ALYQ80ALYQ100ALYQ120ALYQ160
The ALYJ Series offers small-capacity mobile plants ranging from 10 to 80 tph, designed for small-scale and temporary projects such as rural road construction or municipal maintenance. In the following, learn more about the portable asphalt plant.
ALYJ10ALYJ15ALYJ20ALYJ40ALYJ60ALYJ80
When selecting the right asphalt batch plant for sale for your project, understanding its technical specifications is crucial. These details determine the asphalt batching plant’s performance, efficiency, and suitability for your project. Below, we’ve outlined the key specs to help you make an informed decision for your needs.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | |
|---|---|---|---|---|---|---|
| Capacity | t / h | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity | kg | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle | s | 45 | 45 | 45 | 45 | 45 |
| Total power | Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 | |
| filter area | m2 | 370 | 420 | 480 | 510 | 620 |
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
Our asphalt batch plants are available in a range of prices to accommodate various project scales and budgets. Asphalt plant price starts from as low as $50,000 for smaller, mobile units like the ALYJ Series, to over $1,000,000 for large-scale, stationary asphalt plants such as the ALQ Series. No matter the size of your project, we offer affordable solutions to meet your needs. Explore our asphalt batching plant price range and find the ideal asphalt mixing and batching plant for your budget and requirements.
Whether you’re working on a large, medium, or small-scale project, we offer competitive asphalt batch mix plant prices to meet your specific needs and budget. Explore the options to find the perfect fit for your project. For details about the overall asphalt plant cost, you can read here!
AIMIX Asphalt Batching Plants are versatile and can be used across various construction projects. Whether you’re paving urban streets or building a major highway, our plants deliver reliable asphalt production tailored to your needs. Here are some common applications:
Perfect for city streets requiring high-quality asphalt.
Ideal for producing strong asphalt for durable bridges.
Supports infrastructure projects in industrial areas.
Provides high-performance asphalt for long-lasting runways.
Best for large-scale projects that require efficient asphalt production.
Reliable for developing rural infrastructure with consistent asphalt quality.
The global batch mix asphalt mixing plant market was valued at USD 2,360.9 million in 2023 and is expected to grow at a CAGR of 3.1% from 2024 to 2030, reaching USD 2,913.8 million by 2030. This steady growth reflects strong demand driven by infrastructure development and technological advancements. What does this mean for the road and bridge construction industry?
Don’t miss out—invest in the asphalt batch mix plant market and capitalize on the growing demand for quality road and bridge construction! (Source from: Horizon Grand View Research)
Choosing the right intermittent asphalt mixing plant is an important decision that involves many considerations. Here are some guidelines to help you make an informed choice based on your specific needs and conditions:
Determine the production capacity of the asphalt batch mixing plant based on the annual production of the project:
Annual production within 200,000 tons: the production rate should not be less than 80 tons/hour.
Between 200,000 and 300,000 tons per year: the production rate should be 120 tons per hour.
For an annual production of more than 300,000 tons: Typically, a production rate of 150-200 tons/hour is usually required.
For example, the ALQ80 asphalt batching plants near me, for example, with a production rate of 80 t/h, is suitable for 8 hours of work per day and can produce up to 640 tons per year. While ALQ100 can produce 800 tons per day, which is suitable for projects with an annual output of more than 250,000 tons.
Considering the special requirements and site conditions of each construction, the site selection needs to meet the following considerations:
Space layout: The decision between a mixing plant or blending plant depends on the construction site’s size and layout.
Convenience of equipment layout: Ensure that the asphalt batch mix plant layout is reasonable and convenient for the supply of raw materials and unloading of mixing materials.
Production and installation period and one-time investment cost: Consider the equipment’s installation time and initial cost for a successful project launch as planned.
The technical performance of the batch plant for asphalt directly affects the production efficiency and the quality of the mixture:
Measuring accuracy: The batch mix asphalt plant’s measuring system needs to be precise and reliable to ensure the accuracy of the mix proportion.
Mixing quality: The asphalt batching plant for sale must ensure uniform mixing for quality mix meeting standards.
Efficiency and Energy Consumption: Select asphalt batch plants for sale that operate efficiently and consume less energy to reduce production costs and increase productivity.
Comprehensively consider the initial investment and operating costs of the equipment and the productivity and quality improvement it brings:
Equipment price: Evaluate the price and performance ratio of the hot mix plant and choose the product with high cost performance.
Operation and maintenance cost: Consider equipment maintenance costs and after-sales service quality for long-term stable operation.
According to the specific requirements of the project, consider the need for mix quality and flexibility of the equipment:
Mixture quality: Both mobile and stationary asphalt plants provide accurate mix ratios and uniform mixing, ideal for projects with strict quality needs.
Work flexibility: Adjustable production recipes and easy recipe switching ensure adaptability to various project demands and site conditions.
By comprehensively considering the above factors, you can better select a suitable asphalt batch plant near me to ensure the smooth running of your project and achieve the expected production results and quality standards. Learn more about how to choose asphalt batch mix plant. Please feel free to contact us if you have more specific questions or need further advice.
Want to start an asphalt plant business? Starting an asphalt plant business is a complex and multifaceted process that requires careful planning and implementation. Here are some steps of opening an asphalt plant: how to start your business in road construction and asphalt production. Let’s learn more about how to open your own asphalt plant together!
Assess demand: Understand the demand for asphalt in the target market.
Analyze competition: study existing competitors and market prices.
Budget Planning: Estimate start-up capital and operating costs.
Profit Forecasting: Develop sales strategies and revenue projections.
Selection of location: Choose a location that is easily accessible and close to raw material supplies.
Infrastructure: Plan the layout of the plant and ensure that water and electricity facilities are available.
Business license: Apply for an industrial and commercial business license.
Environmental Protection Permit: Obtain environmental protection and sewage discharge permits.
Safety Permit: Pass the safety inspection.
Purchase of equipment: Choose the right asphalt mixing plant equipment.
Raw material supply: establish a stable supply chain for raw materials.
Plant construction: Build production plant and storage facilities.
Equipment Installation: Installation and commissioning of asphalt mixing plant equipment.
Recruitment of staff: Hire managers and operators.
Employee training: Provide operation and safety training.
Trial production: carry out small-scale trial production, testing equipment and processes.
Quality testing: to ensure that the products meet quality standards.
Brand establishment: create brand image and promotional materials.
Develop customers: Establish sales channels and customer networks.
Through these steps, you can effectively plan and launch your asphalt plant business. aimix provides comprehensive asphalt mixing plant equipment and support services to help you start up your asphalt plant smoothly and achieve efficient production and stable operation. If you need more help and advice, please feel free to contact us.
When using asphalt batch plants in construction, strictly observe precautions for safe, effective operation and construction environment. Let’s learn about the common problems and solutions of asphalt mixing plant!
AIMIX is dedicated to ensuring the seamless operation of your asphalt batch mix plants with comprehensive support. As one of outstanding asphalt plant suppliers, we try our best to build a better world together! Here are the four primary services we offer that our customers value most:
Storage and Conveying: Various aggregates (e.g. sand, gravel, mineral powder) are stored separately in silos and fed into subsequent processing plants via an automated conveying system that ensures stable supply.
Screening and Drying: Aggregates are screened and dried efficiently to remove impurities and moisture, improving mixture stability and quality.
Heat Treatment: Heating maintains aggregate temperature for optimal asphalt adhesion, especially in cold or high-altitude environments.
Heating and Storage: Asphalt binder is stored in insulated tanks and heated with precise temperature control to ensure proper flow and adhesion while minimizing energy loss.
Measuring and Batching: High-precision metering systems measure asphalt quantities with minimal error, supporting consistent mix ratios.
The Mixing process: Pre-heated aggregates and asphalt binder are mixed in exact proportions using a high-efficiency mixer to produce a uniform and stable asphalt mixture.
Time and Speed: Automated mixing mechanisms ensure thorough blending within optimized cycle times, enhancing production efficiency.
Unloading and storage: The asphalt mix is unloaded and conveyed automatically to storage silos or directly loaded onto trucks, reducing manual labor and exposure.
Transportation and application: Finished asphalt is transported promptly to construction sites for road, runway, or infrastructure paving.
Automated control: Equipped with an intelligent IoT-enabled system that monitors, adjusts, and reports operational parameters in real-time, ensuring consistent quality and efficient production management.
Through the coordinated operation of these key automated and precise steps, the batch asphalt plant efficiently produces high-quality hot-mix asphalt mixtures that meet stringent construction and environmental standards.
Forced Mixing:
Precise Metering:
Temperature Control:
Automation Control:
As a leading asphalt batch mix plant supplier, AIMIX is trusted globally for innovation, quality, and after-sales service. Our asphalt batch plants near me are efficient, reliable, and eco-friendly, ensuring top performance for road and bridge construction. Choose AIMIX batch type asphalt plant for superior quality and lasting value. Contact us today!