In road and bridge construction industry, asphalt plant South Africa is a facility responsible for producing asphalt concrete. High-quality asphalt production ensures the durability and performance of road construction and maintenance projects. AIMIX, as a leading asphalt plant supplier in South Africa, provide types of asphalt plants for you to select. Let’s see them together in the following.
AIMIX Asphalt Plant Cases
Therefore, asphalt plants are crucial for the construction and maintenance of roads and other infrastructure projects. In South Africa, you can find mobile or stationary asphalt plants tailored to different needs and scales of operations. Below are the main asphalt mixing plant available in South Africa.
Types of Asphalt Plants in South Africa
In South Africa, asphalt plants can be categorized into several types, each designed to meet specific project needs and operational requirements. The primary types include batch type asphalt plants, drum mix asphalt plants, mobile asphalt plants, stationary asphalt plants, and integrated continuous asphalt plants. Understanding the differences between these types can help in choosing the most suitable plant for a particular construction project. Here is a brief overview of types of asphalt plants:
Stationary Type Asphalt Plant in South Africa
Stationary asphalt plants are essential for large-scale road construction projects and infrastructure development in South Africa. The stationary asphalt mixing plant is designed to be installed at a fixed location, offering high production capacity and consistent quality. They are well-suited for projects that require a steady and continuous supply of asphalt over an extended period. Here are the main types of stationary asphalt plants available in South Africa.
Stationary Type Asphalt Batch Mix Plant in South Africa
This type of asphalt plant South Africa produces asphalt in discrete batches, allowing for precise control over mix composition. Each batch can be customized to meet specific quality standards.
Advantages
High level of precision and control over the asphalt mix. Ability to produce different types of asphalt mixes as needed. The asphalt batch plant is suitable for projects where high-quality asphalt is crucial.
Applications
Large-scale urban road construction, airport runways, and projects requiring varied asphalt mixes.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
Stationary Type Asphalt Drum Mix Plant
Unlike batch asphalt plants, asphalt drum mix plant in South Africa produce asphalt continuously. This continuous process can lead to higher efficiency and throughput.
Advantages
Continuous production ensures a steady supply of asphalt.
Generally more efficient for high-volume projects.
Lower operational costs compared to batch plants.
Applications
Highways, major roadways, and large-scale infrastructure projects requiring a continuous supply of asphalt.
| Courts Models | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Capacity | 20 t/h | 45 t/h | 60 t/h | 80 t/h | 100 t/h |
| The ability to | 40kw | 75kw | 120kw | 165kw | 200kw |
| Cold Aggregate Hoppers | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finished Product Hopper | 3t | 3t | 7t | 7t | 9t |
| Asphalt Temperature | 120-180 ℃ | ||||
| Fuel consumption | 13-15kg/t | ||||
| Asphalt Tank | 10 t | 20 t | 30 t | 30 t | 35 t |
| Control room | 2.2m | 2.2m | 3m | 3m | 3.5m |
| Option | Bag dust filter | ||||
Stationary asphalt plants offer a robust and efficient solution for large-scale road construction and infrastructure projects in South Africa. By choosing the right type of stationary plant, you can ensure you meet the specific needs of their projects, whether that involves high-quality batch production or continuous asphalt supply. The key is to evaluate the project requirements, location, and budget to make an informed decision.
Mobile Type Asphalt Plant in South Africa
Mobile asphalt plants are an excellent choice for road construction and maintenance projects in South Africa due to their flexibility, ease of transportation, and quick setup times. The mobile asphalt plant for sale south africa is particularly suitable for projects that require frequent relocation or are spread over a large area. Here are the main types of mobile asphalt plants available.
Mobile Asphalt Batch Plant
This type of portable asphalt plants for sale in South Africa produces asphalt in batches, allowing for precise control over the mix composition. The batching process ensures that each batch meets specific quality standards.
Advantages
High level of precision and control over the mix. Suitable for projects where quality is a priority. Easy to transport and set up, making it ideal for small to medium-scale projects.
Applications
Urban road construction, maintenance projects, and smaller highway projects where high-quality asphalt is required.
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | |
|---|---|---|---|---|---|---|
| Capacity | t / h | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity | kg | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle | s | 45 | 45 | 45 | 45 | 45 |
| Total power | Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 | |
| filter area | m2 | 370 | 420 | 480 | 510 | 620 |
Mobile Type Asphalt Drum Mix Plant
Unlike asphalt batch plants, drum mix plants produce asphalt continuously. This continuous process can be more efficient for certain types of projects.
Advantages
Continuous production ensures a steady supply of asphalt. Generally easier to operate than asphalt batch plants. Highly portable and quick to set up.
Applications
Large-scale road construction projects, rural road maintenance, and projects requiring a continuous supply of asphalt.
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
Simple Type Mobile Asphalt Batch Plant
This is a more simplified version of the mobile asphalt batch plant. Such a portable asphalt mixing plant is designed for ease of use and quick setup, making it ideal for smaller projects.
Advantages
Simplified design for quick and easy setup. Lower initial investment compared to more complex plants. Easy to operate, requiring less technical expertise.
Applications
Small-scale road repairs, temporary projects, and projects in remote locations where simplicity and speed are crucial.
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
New Integrated Mobile Continuous Asphalt Batch Plant in South Africa
Integrated Mobile Continuous Asphalt Batch Plant is a versatile and efficient solution for road construction and maintenance projects in South Africa. The new asphalt plant combines the benefits of both batch and continuous production in a mobile format, making it suitable for a variety of project needs.
Applications
- Urban Road Construction: Ideal for city road projects where high-quality asphalt is required, and the project sites may vary.
- Highway Construction: Suitable for large-scale highway projects that demand a continuous supply of asphalt.
- Maintenance Projects: Effective for road maintenance and repair projects that need quick mobilization.
- Remote Projects: Perfect for projects in remote areas where setting up a stationary plant is not feasible.
| Model | AYLZ100 | AYLZ120 |
|---|---|---|
| Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
| composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
| Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
| Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
| Measuring accuracy | Aggregate±2% | Aggregate±2% |
| Powder ±1% | Powder ±1% | |
| Asphalt ±1.5% | Asphalt ±1.5% | |
| Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
| Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
| Discharge temperature stability of finished product | ±3℃ | ±3℃ |
| Equipment operation reliability | ≥95% | ≥95% |
| Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
| Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
| Total installed power | Maximum 180kw | Maximum 230kw |
| Overall machine quality | About 70t | About 75t |
| Ingredients bin volume | 3x8m³ | 3x8m³ |
| Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
| Bag filter | 320㎡ | 400㎡ |
| Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
| Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
| New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
Key Features and Advantages
Flexibility
Batch and Continuous Production: The asphalt plant South Africa for sale can switch between batch and continuous production modes, offering flexibility to meet different project requirements.
Mobility: It is designed to be easily transported and quickly set up at different project sites, making it ideal for projects that require frequent relocation.
High Efficiency
Continuous Operation: When in continuous mode, the asphalt plant South Africa for sale can produce asphalt non-stop, ensuring a steady supply for large-scale projects.
Quick Changeovers: The ability to switch between batch and continuous modes allows for rapid changeovers, minimizing downtime and maximizing efficiency.
Quality Control
Precise Mixing: In batch mode, the plant allows for precise control over the mix composition, ensuring high-quality asphalt.
Consistency: Continuous mode ensures consistent production, which is crucial for large-scale projects.
Cost-Effective
Reduced Transportation Costs: The mobile nature of the plant reduces the need for long-distance transportation of asphalt, lowering overall project costs.
Lower Setup Time: Quick setup and teardown times save on labor and operational costs.
In summary, mobile asphalt plants offer a versatile and efficient solution for road construction and maintenance projects in South Africa. By choosing the right type of mobile asphalt plant for sale South Africa, you can ensure you meet the specific needs of road and bridge projects, whether that involves high-quality batch production or continuous asphalt supply. Get to know more information from AIMIX asphalt plant South Africa pdf.
What is the Asphalt Plant Price in South Africa?
The asphalt plant South Africa price varies depending on the type and capacity of the asphalt mix plant. Based on the given data, here is the overall asphalt plant price below. Then you can know how much is asphalt in South Africa by owning your own asphalt plan.
Overall Price Range for Asphalt Plants in South Africa: From $50,000 to $1,220,000
ALQ Series (Batch Asphalt Mixing Plant)
ALQ40-ALQ320: $220,000 – $1,220,000
ALYQ Series (Mobile Asphalt Mixing Plant)
ALYQ60-ALYQ160: $270,000 – $600,000
ALT Series (Continuous Drum Mix Asphalt Plant)
ALT20-ALT100: $60,000 – $250,000
ALYJ Series (Simple Type Mobile Asphalt Plant)
ALYJ10-ALYJ80: $50,000 – $200,000
In summary, you may know about AIMIX asphalt plant price now! For more details, please contact us and get the price list of asphalt mixing plant in South Africa.
How to Choose the Right Asphalt Plant in South Africa?
Choosing the right asphalt plant in South Africa requires careful consideration of various factors to ensure that the plant meets your specific project needs and operational requirements. Here are some key steps and considerations to help you know how to choose the right asphalt plant:
Determine Your Project Requirements
Project Scale: Understand the size and scope of your project. Large-scale projects may require high-capacity asphalt plants, while smaller projects might be served by a smaller tarmac asphalt plant.
Location: Consider the geographical location of your project. For remote or multiple locations, a mobile asphalt mixing plant might be more suitable.
Production Volume: Estimate the required production volume and choose a bitumen mixing plant that can meet this demand efficiently.
Quality Standards: Ensure the asphalt plant South Africa can produce asphalt that meets the required quality standards and specifications.
Types of Asphalt Plants
Batch Asphalt Plants: Ideal for projects requiring precise control over mix quality and composition. Suitable for smaller or medium-sized projects.
Continuous Drum Mix Plants: Best for large-scale projects needing a continuous supply of asphalt with consistent quality.
Key Features to Consider
Capacity: Ensure the plant has the capacity to produce the required amount of asphalt.
Flexibility: Look for plants that can switch between different production modes if your project needs vary.
Automation and Control Systems: Modern plants come with advanced control systems that enhance efficiency and ease of operation.
Fuel Efficiency: Choose an asphalt plant South Africa with efficient fuel consumption to reduce operational costs.
Environmental Compliance: Ensure the asphalt plant South Africa meets local environmental regulations regarding emissions and waste management.
Budget and Cost Considerations
Initial Investment: Consider the upfront cost of purchasing the asphalt plant South Africa.
Operational Costs: Evaluate ongoing costs such as fuel, maintenance, and labor.
Return on Investment (ROI): Calculate the ROI by comparing the asphalt plant cost to the expected benefits in terms of efficiency, production capacity, and quality.
Supplier Reputation and Support
Reputable Suppliers: Choose a supplier with a good track record and positive customer reviews.
After-Sales Support: Ensure the supplier provides strong after-sales support, including maintenance, spare parts, and technical assistance.
Training: Check if the supplier offers training for your staff on how to operate and maintain the asphalt plant South Africa.
Site Preparation and Logistics
Site Requirements: Ensure the chosen plant fits the physical constraints of your project site.
Transport and Installation: Consider the logistics of transporting and setting up the asphalt plant South Africa at your project location.
Future Needs and Scalability
Scalability: Choose a plant that can scale up production if your project requirements grow in the future.
Upgradability: Look for plants that can be upgraded with new technology or additional features as needed.
Choosing the right asphalt plant in South Africa involves assessing your project requirements, understanding the types of asphalt plants available, considering key features, evaluating costs, and ensuring strong supplier support. By carefully considering these factors, you can select an asphalt plant that will meet your needs efficiently and cost-effectively, ensuring the success of your construction projects.
What Are the Asphalt Plant Components?
An asphalt mixing plant is a complex system composed of several key components that work together to produce high-quality asphalt. These components can vary slightly depending on the type of asphalt mixing plant (batch, continuous drum, mobile, etc.), but the core elements remain largely the same. Here’s an overview about what are the main components of asphalt mixing plant South Africa:
- Cold Aggregate Supply System
- Drying System
- Dust Collection System
- Screening System (for batch plants)
- Hot Aggregate Storage System
- Weighing System
- Mixing System
- Bitumen Supply System
Application Areas of Asphalt Plants in South Africa
Asphalt plants are essential for producing the high-quality asphalt needed for various construction and maintenance projects. Here are some of the primary application areas for asphalt plants:
Highway Construction
Essential for building new highways and expanding existing ones.
Used for laying the asphalt pavement layers that provide a smooth and durable driving surface.
Municipal Administration Path
Utilized for constructing and maintaining municipal roads, streets, and pathways.
Important for ensuring safe and efficient local transportation networks.
Airport Construction
Critical for building and maintaining runways, taxiways, and aprons.
Ensures the surfaces can withstand heavy aircraft loads and frequent use.
Port Construction
Used for constructing and maintaining roads within ports and harbors.
Essential for facilitating the movement of goods and vehicles in and out of port facilities.
Color Road Construction
Employed for creating decorative and functional colored asphalt surfaces.
Used in parks, recreational areas, and special urban projects to enhance aesthetic appeal.
Urban Road Construction
Essential for building and maintaining roads within cities and towns.
Ensures smooth traffic flow and reduces congestion in urban areas.
Differences of continuous drum and batch type asphalt plant
Choosing the right asphalt mixing plant is essential for any construction project. There are two main types: Continuous Drum Mix Plant and Batch Type Asphalt Plant South Africa. Each has its own advantages and is suitable for different needs. Let’s compare the difference between batch mix plant and drum mix plant to help you decide which one is best for your project.
Production Process
Continuous Drum Mix Plant: Continuously mixes and heats aggregates with asphalt, with no interruptions.
Batch Type Asphalt Plant: Mixes asphalt in batches, with a fixed amount of aggregates and asphalt each time.
Efficiency
Continuous Drum Mix Plant: More efficient for large, ongoing projects because the process does not stop.
Batch Type Asphalt Plant: Less efficient due to pauses between batches, suitable for projects needing different asphalt types.
Flexibility
Continuous Drum Mix Plant: Less flexible, making it hard to frequently change mix specifications. Ideal for projects requiring a consistent type of asphalt.
Batch Type Asphalt Plant: Highly flexible, allowing easy changes in mix specifications. Perfect for projects needing various asphalt formulations.
Setup and Maintenance
Continuous Drum Mix Plant: Simpler to set up and maintain, with fewer components.
Batch Type Asphalt Plant: More complex setup and maintenance, with more components and moving parts.
- Efficiency: Continuous drum mix plants are more efficient, ideal for large-scale, consistent projects. Batch type plants are less efficient due to batch production.
- Flexibility: Batch type asphalt plants offer higher flexibility, suitable for projects that frequently change asphalt mix specifications. Continuous asphalt plant for sale South Africa offers less flexibility.
- Setup and Maintenance: Continuous drum mix plants have simpler setup and maintenance. Batch type asphalt plant for sale South Africa is more complex.
Overall, continuous drum mix plants suit large, consistent production needs. Batch type asphalt plant for sale South Africa is better for projects requiring different asphalt mixes and higher flexibility. Next, want to know more about us? Let’s see one of the outstanding portable asphalt plant manufacturers & suppliers from South Africa.
Asphalt Plant Manufacturer in South Africa
Who sells asphalt plants in South Africa? AIMIX is one of the most trusted asphalt plant manufacturers in South Africa. Our strengths are mainly reflected in the following aspects:
- Rich Industry Experience: With 40+ years of experience in the design and manufacturing of asphalt plants, we have accumulated extensive professional knowledge and practical experience.
- Strong Technical Capabilities: We have a highly skilled R&D team that continuously innovates and improves product technology to ensure the efficiency and reliability of our equipment.
- Wide Range of Products: AIMIX,as an asphalt plant supplier Mozambique, offer a variety of models and specifications of asphalt plants to meet different project needs.
- Customized Services: We provide tailor-made solutions based on the specific requirements of our clients, ensuring the success of every project.
- High Customer Trust: With high-quality products and excellent services, we have earned the trust and praise of a wide range of customers in the market.
AIMIX Service in South Africa
Installation and Commissioning
On-site installation services. Supervision and assistance during the commissioning phase to ensure the asphalt plant for sale in South Africa is set up correctly and efficiently.
Technical Support
Ongoing technical support to troubleshoot any issues that arise. Regular maintenance and servicing options to keep the asphalt mixing plant South Africa running smoothly.
Training
Comprehensive training programs for operators and maintenance personnel. Ensuring that the local workforce is proficient in using and maintaining the equipment.
After-Sales Service
Rapid response to service requests. Availability of spare parts to minimize downtime of the asphalt plant for sale in South Africa.
Consultation and Planning
Assistance with site planning and layout to optimize hot mix plant operations. Expert advice on maximizing efficiency and productivity.
Environmental Compliance
Ensuring that all asphalt plants meet local environmental regulations. Incorporating eco-friendly technologies to reduce emissions and energy consumption.
In Conclusion
In the competitive construction industry, choosing high quality Aimix asphalt plant for sale in South Africa will bring unparalleled quality and efficiency to your road and bridge construction projects. To stand out in the market, please contact us now for customized solutions and professional consultations to boost your business competitiveness!
