A concrete pump is a machine that utilizes pressure to continuously transport liquid concrete along a pipe. It is a very efficient and reliable method of pouring concrete.
Using Condition
And it is often used for large construction projects where large quantities of concrete are required, or where it is difficult to access the pouring site using traditional methods such as wheelbarrows or dump trucks.
In fact, there are two ways of concrete pumping, in contrast, the manual pouring of concrete is cheaper than the purchase of concrete pumps, and there is no shortage of customers who choose the latter because of cost issues, here we have an in-depth analysis of the two ways, you can make the most correct choice according to their own situation.
Is Concrete Pumping Better Than Pouring?
Whether or not concrete pumping is superior to traditional pouring methods depends largely on the specific requirements and constraints of the construction project. Each method has its advantages and disadvantages, and the best choice will vary depending on factors such as project size, budget, site accessibility and concrete volume. Concrete pumping methods are preferred over traditional pouring methods, and here’s why:
Advantages of Concrete Pumping
- Accessibility and coverage: Concrete pumping is ideal for hard-to-access sites or projects that require concrete to be placed at a higher height or farther away from the mixer location. The pump can reach remote locations, pass through tight spaces, and deliver concrete exactly where it’s needed.
- Speed and Efficiency: Pumping concrete can significantly reduce the time required to transport and place concrete. This can be a critical factor on larger projects or where concrete setting time needs to be considered.
- Reduced labor: Using a pump typically requires less labor than traditional pouring methods, which may require the use of wheelbarrows or buckets to transport and pour concrete manually. Reducing labor can save costs and reduce the likelihood of workplace injuries.
- Improved quality: Pumping allows for more consistent concrete placement, reducing air pockets and segregation. This improves the structural integrity and surface finish of the concrete.
- Versatility: The pumps can handle various types of concrete, including high-performance and lightweight concrete, making them suitable for a variety of projects.
Advantages of traditional pouring
- Cost-Effectiveness for Small Projects: For smaller projects or when budgets are tight, traditional pouring methods may be more cost-effective due to lower upfront equipment costs.
- Simplicity: Where the logistical setup of a pump may complicate operations, traditional pouring can be simpler to perform, requiring less expertise or preparation.
- Minimal Setup Required: Traditional methods eliminate the need to set up and tear down pumping equipment, which is a huge benefit on very constrained or quick turnaround projects.
So what, you need to consider the specific needs of the project including size, budget, site layout and time constraints before making a decision. In many cases, the benefits of concrete pumping (especially for large, complex or difficult-to-access projects) outweigh traditional methods, making it the preferred choice for contractors and construction companies.
The following is a fascinating look at concrete pumping equipment! Let’s start by finding out what concrete pumps are available to you.
What Type Of Pump Is Used For Concrete
For conveying concrete from one location to another, especially in construction sites, three primary types of concrete pumps are widely used:
Boom Pump Truck – Long And High Pumping Distance
- Appearance: This type of pump is mounted on a truck and uses a remote-controlled articulating robotic arm (called a boom) to place concrete accurately.
- Applicable Fields: Large-scale construction projects. Because they can pump high volumes of concrete quickly. It is ideal for concrete that needs to be transported to locations that are difficult for ground equipment to reach or over obstacles.
- Advantages: High capacity, rapid pumping speed, and the ability to reach great heights and cover extensive areas.
Concrete Mixer With Pump – Concrete Mixing And Pouring
- Apperance: A combination of a concrete mixer and a concrete pump.
- Applicable Fields: Small to medium construction projects: Residential construction, commercial buildings, infrastructure projects, industrial buildings, urban development, remodeling and renovation, etc.
- Advantages: Highly versatile, cost-effective, and ideal for sites where a supply of ready-mix concrete isn’t easily accessible.
Trailer Concrete Pump – Use flexible hoses or steel pipes to pump concrete
- Appearance: Mounted on trailers or stationary units.
- Applicable Fields: Smaller projects, such as swimming pools, sidewalks, and small homes concrete slabs. Effective in situations where a boom pump would not be practical due to space constraints or the scale of the project.
- Advantages: Useful when the job site has space limitations or when the pumping location isn’t accessible by road. Requires hoses or pipes to be manually attached for the concrete placement.
So, what type of pump is best for concrete?
In conclusion, there is no one-size-fits-all answer as to which type of pump is best for concrete; it largely depends on specific project requirements and constraints, such as: the size and scope of the project, accessibility to the construction site, the distance and height of pumping required, and the specific needs of the concrete mix used.
Often, consulting a professional who understands both the project requirements and the performance of the different types of concrete pumps can help make the best choice.AIMIX, as an experienced concrete pump manufacturer, developer and exporter, has specialized technical engineers to advise you, so contact us now!
In addition to knowing which type of concrete pump is best suited for your project, in addition you need to understand the working principle of concrete pumps, to understand this, you can only you need the quality of concrete have a good idea, taking the working principle of a concrete mixing pump as an example, the following with a video to take you to explore the working principle of concrete pumps.
How Does Concrete Pump Work
How Far Can A Concrete Pump Reach
A parameter table gives you a better understanding of the performance of pumps.
Items | Units | Perameters | Perameters | Perameters | Perameters | Perameters | Perameters | |
---|---|---|---|---|---|---|---|---|
ABJZ30C | ABJZ30D | ABJZ40C | ABJZ40D | ABJS40C | ABJS40D | |||
whole performance of machine | Max. theo. concrete output(L./H) | M3/h | 30 | 30 | 40 | 40 | 40 | 40 |
Mixer rated feed capacity | m3 | 0.56 | 0.56 | 0.56 | 0.56 | 0.56 | 0.56 | |
Mixer rated discharge capacity | m3 | 0.35 | 0.35 | 0.45 | 0.45 | 0.5 | 0.5 | |
Max.concrete pumping pressure(H./L.) | MPa | 10 | 10 | 10 | 10 | 8 | 8 | |
Distribution valve type | S Valve | S Valve | S Valve | S Valve | S Valve | S Valve | ||
Hopper capacity | L | 400 | 400 | 400 | 400 | 400 | 400 | |
Power system | Diesel engine model | Weichai | Weichai | |||||
Electrical engineering power | KW | 37 | 37 | 82 | 45 | 129 | 45 | |
Rotate speed | r/min | 1480 | 1480 | 2200 | 1480 | 2200 | 1480 | |
Hydraulic system | Circuit type | Open circuit | Open circuit | Open circuit | Open circuit | Open circuit | Open circuit | |
Pumping system pressure | MPa | 26 | 26 | 32 | 26 | 32 | 26 | |
Capacity of oil tank | L | 260 | 260 | 350 | 370 | 350 | 370 | |
Items | Units | Perameters | |||
---|---|---|---|---|---|
ABT40C | ABT60C | ABT80C | |||
whole performance of machine | Max. theo. concrete output(L./H) | M3/h | 40/26 | 67/45 | 84/45 |
Distribution valve type | S Valve | S Valve | S Valve | ||
Concrete cylinder diameter脳stroke | mm | Φ180×1200 | Φ200x1650 | Φ200x1800 | |
Hopper capacity x feeding height | L/mm | 400/1100 | 800/1400 | 800/1400 | |
Outlet diameter | mm | Φ150 | Φ180 | Φ180 | |
Power system | Diesel engine model | Weichai | Wechai | Wechai | |
Diesel engineering power | KW | 82.00 | 129.00 | 176.00 | |
Rotate speed | r/min | 2200.00 | 2200.00 | 2200.00 | |
Hydraulic system | Circuit type | Open circuit | Open circuit | Open circuit | |
Pumping system pressure | MPa | 32.00 | 32.00 | 32.00 | |
Mixing system pressure | MPa | 10.00 | 10.00 | 10.00 | |
Capacity of oil tank | L | 370.00 | 560.00 | 560.00 | |
Other parameters | Max. Theoretical Vertical/Horizontal Conveying Distance | m | 120/500 | 180/1000 | 260/1200 |
Max. aggregate diameter | mm | Slick/scree:40 | Slick/scree:40 | Slick/scree:40 | |
Inside diameter of delivering pipe | mm | Φ125 | Φ125 | Φ125 | |
Dimensions: lengthxwidthxheight | mm | 5000x1850x1700 | 5800x2000x1750 | 6300x2100x2350 | |
Total weight | kg | 4500.00 | 6500.00 | 6900.00 |
Items | Units | Perameters | |||
---|---|---|---|---|---|
ABT40D | ABT60D | ABT80D | |||
whole performance of machine | Max. theo. concrete output(L./H) | M3/h | 40/26 | 60/36 | 84/46 |
Distribution valve type | S Valve | S Valve | S Valve | ||
Concrete cylinder diameterxstroke | mm | Φ180x1300 | Φ200x1650 | Φ200x1800 | |
Hopper capacity x feeding height | L/mm | 400/1250 | 800/1400 | 800/1400 | |
Outlet diameter | mm | Φ150 | Φ180 | Φ180 | |
Electrical engineering power | KW | 45 | 90 | 110 | |
Rotate speed | r/min | 1480 | 1480 | 1480 | |
Hydraulic system | Circuit type | Open circuit | Open circuit | Open circuit | |
Pumping system pressure | MPa | 28 | 28 | 32 | |
Mixing system pressure | MPa | 10 | 10 | 10 | |
Capacity of oil tank | L | 370 | 560 | 560 | |
Other parameters | Max. Theoretical Vertical/Horizontal Conveying Distance | m | 120/500 | 160/800 | 200/1000 |
Max. aggregate diameter | mm | Slick/scree:40 | Slick/scree:40 | Slick/scree:40 | |
Inside diameter of delivering pipe | mm | Φ125 | Φ125 | Φ125 | |
Dimensions: lengthxwidthxheight | mm | 4500x1750x1600 | 5500x2000x1750 | 5800x2100x2350 | |
Total weight | kg | 3200 | 6000 | 6300 |
Item | AMBP-26M | AMBP-30M | AMBP-33M | AMBP-38M | AMBP-47M | AMBP-50M | AMBP-58M |
---|---|---|---|---|---|---|---|
Dimension: L*W*H | 8800*2500*3360mm | 9000*2470*3360mm | 9000*2470*3360mm | 10250*2500*3750mm | 11700*2500*3950mm | 12600*2550*3950mm | 13850*2550*4000mm |
Chassis | Saic Hongyan | Saic Hongyan | Saic Hongyan | Dongfeng | Sinotruk Shandeka | Sinotruk Shandeka | Sinotruk Shandeka |
Sinotruk Shandeka | 4×2 | 4×2 | 4×2 | 4×2 | 6×4 | 6×4 | 8×4 |
Engine Brand | Yuchai | Yuchai | Yuchai | Yuchai | German mann | German mann | German mann |
Vertical height of boom | 26m | 30m | 32.3m | 38m | 47m | 50m | 57.6m |
Horizontal length of boom | 21.6m | 26.6m | 28.8m | 33.5m | 42.6m | 46m | 53.5m |
Vertical depth of boom | 10.5m | 20m | 20m | 22m | 29.4m | 36.5m | 38m |
Boom folding form | 4R | 5RZ | 5RZ | 5RZ | 5RZ | 6RZ | 6RZ |
First Boom(Length/Rotation angle) | 6700mm/90° | 6400mm/90° | 6400mm/90° | 7500mm/90° | 9500mm/89° | 10000mm/89.5° | 11687mm/90° |
Second Boom(Length/Rotation angle) | 4800mm/180° | 5000mm/180° | 5000mm/180° | 6200mm/180° | 7700mm/180° | 8250mm/180° | 9534mm/180° |
Third Boom(Length/Rotation angle) | 5100mm/180° | 4800mm/180° | 4800mm/180° | 6100mm/180° | 7550mm/180° | 8050mm/180° | 9055mm/180° |
Fourth Boom(Length/Rotation angle) | 5000mm/212° | 5100mm/212° | 6100mm/212° | 6700mm/229° | 8900mm/243° | 9450mm/243° | 11362mm/240° |
Fifth Boom(Length/Rotation angle) | / | 5300mm/180° | 6500mm/180° | 6700mm/212° | 9000mm/214° | 5750mm/220° | 7271mm/220° |
Sixth Boom(Length/Rotation angle) | / | / | / | / | / | 4300mm/110° | 4653mm/110° |
End delivery soft hose(Length) | 3m | 3m | 3m | 3m | 3m | 3m | 3m |
Rotation angle of the turntable | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° |
Front leg spread width | 5470mm | 5700mm | 5700mm | 6800mm | 8500mm | 9500mm | 9475mm |
Rear leg spread width | 5140mm | 6800mm | 6800mm | 8350mm | 9400mm | 9800mm | 12853mm |
Longitudinal distance of front and rear legs | 5710mm | 5900mm | 5900mm | 6800mm | 9000mm | 10400mm | 10483mm |
Theoretical concrete displacement (low pressure) | 120m3/h | 120m3/h | 120m3/h | 140m3/h | 163m3/h | 163m3/h | 170m3/h |
Distribution valve form | S Valve | S Valve | S Valve | S Valve | S Valve | S Valve | S Valve |
Cylinder inner diameter/stroke | 230/1600mm | 230/1600mm | 230/1600mm | 230/1550mm | 260/1600mm | 260/2200mm | 260/2200mm |
Main oil pump displacement | 190ml/r | 190ml/r | 190ml/r | 190ml/r | 260ml/r | 260ml/r | 320ml/r |
Inner diameter of conveying pipe | 125mm | 125mm | 125mm | 125mm | 125mm | 125mm | 125mm |
Maximum aggregate size | 40mm | 40mm | 40mm | 40mm | 40mm | 40mm | 40mm |
Concrete collapse | 160-220mm | 160-220mm | 160-220mm | 160-220mm | 160-220mm | 160-220mm | 160-220mm |
System oil pressure | 31.5MPa | 31.5MPa | 31.5MPa | 31.5MPa | 31.5MPa | 31.5MPa | 31.5MPa |
Hydraulic tank volume | 500L | 500L | 500L | 500L | 700L | 700L | 700L |
High low voltage switching | Auto Switch | Auto Switch | Auto Switch | Auto Switch | Auto Switch | Auto Switch | Auto Switch |
Lubrication mode | Central lubrication | Central lubrication | Central lubrication | Central lubrication | Central lubrication | Central lubrication | Central lubrication |
Hydraulic oil cooling mode | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling |
But in fact, only understand the working principle of the concrete pump is far from enough, to do a good job of this project, you also need to understand how to operate, because it not only helps the operator to avoid accidents, but also improves the efficiency of the work, to ensure the quality of the construction, and the correct operation can also extend the service life of the equipment, so as to create greater economic benefits.
How Much Does A Concrete Pump Cost
While understanding the price of a concrete pump only gives you an idea of the direct purchase cost of the equipment, understanding the cost takes a more comprehensive look at the full lifecycle cost of the equipment. In addition to the direct purchase cost, the cost includes the cost of use, maintenance, repair, transportation and disposal.
- Maintenance costs: Purchasing a pump is only part of the initial investment. Regular concrete pump maintenance and occasional major repairs will incur additional costs. Understanding these maintenance costs can help you evaluate the total cost of operation over time. Therefore, when you choose a manufacturer, you must keep your eyes peeled and choose one that can provide timely after-sales service for cooperation, so as to avoid follow-up contact and delay the progress of the project.
- Operating costs: Operating a pump requires skilled operators. Employee training and salary are also part of the operating cost. In addition, operating costs can vary widely depending on the frequency and intensity of use. Therefore hiring staff with or without operating experience and talking to vendors who can provide operator training is a must.
- Consumables cost: The pumps require the use of a number of consumables during operation, such as lubricants, cleaning agents, electricity, fuel, and so on. These consumables can add up to significant costs over time. Therefore, you need to find the right period of picking them up before investing, which can help you save a lot of money.
- Cost of repairs and replacement parts: with increased usage, certain parts may need to be repaired or replaced, which will incur additional costs. It is vital to find a manufacturer that can provide you with original parts.
- Depreciation costs: Equipment depreciates over time, and knowing the depreciation rate of a concrete pumping machine can help you calculate the remaining value and take into account the timing of the equipment’s renewal or sale in your financial planning.
- Accident and insurance costs: Any piece of machinery or equipment has the potential to break down or have an accident while in operation, and understanding and purchasing the proper insurance can alleviate the financial strain of these risks.
- Transportation and storage costs: If the pump needs to be moved frequently to different construction sites, transportation costs also need to be considered. Also, proper storage during periods of non-use may incur costs.
- In fact, all these costs are related to one very important issue, which is choosing the right manufacturer. There are so many long vendors selling pumps on the market, how to choose? I have also compiled a list of the top 10 concrete pumps suppliers for you to compare and choose.
Top 10 Concrete Pump Manufacturers
- Liebherr
- Schwing
- Putzmeister
- Sany
- XCMG
- Zoomlion
- CIFA
- AIMIX
- REED
- Alliance
You can examine the manufacturers of these TOP 10 pumps based on the dimensions mentioned above. The next step is to consider ordering. Here I would also like to make a few suggestions for you.
How To Order A Concrete Pump
Ordering a pump involves several key steps to ensure you get the right equipment for your specific project needs. Here are general guidelines to help you through the process:
1. Assess your needs
Project type: Consider the type of project you will be working on (e.g. residential, commercial, infrastructure). Different projects require different concrete pumping capabilities and capabilities.
Pump type: Determine the type of concrete pump you need based on the type of project, such as a concrete pump truck for large projects, a fixed pump for large-volume pouring, a concrete drag pump or a mixing pump for small to medium-sized sites.
Specifications: View required specifications such as pumping capacity (m3/hour), vertical and horizontal reach, aggregate size, etc.
2. Research manufacturers
Research reputable manufacturers with a proven track record in the industry. Consider the previously mentioned brands or any local manufacturer with good reviews.
Check after-sales support, warranty, service availability and spare parts availability in your area.
3. Get a quote
Contact multiple suppliers or authorized dealers for quotes. Provide them with details about your requirements to get accurate pricing. And inquire whether there are discounts or promotions, etc.
If you don’t plan to pay the full amount upfront, ask about financing options.
4. Evaluate financing and payment terms
Check out financing options (if available). Some companies offer leases or loans to help purchase equipment.
Understand payment terms, including down payment, installment payments and interest rate (if applicable). Choose the payment method that works best for you.
5. Consider after-sales support
Ask about after-sales service, including operator training, maintenance and repair services.
Ensure there are provisions for technical support and access to spare parts.
6. Place an order
Once you have selected your pump and negotiated terms, follow your supplier’s process to place your order. This may involve signing a purchase agreement and paying a deposit.
7. Arrange delivery
Discuss delivery options and timelines. Make sure you have the necessary preparations on site to receive and start using your pump.
Arrange any required operator training sessions with the supplier.
8. Documentation and training
Make sure you receive all necessary documentation, including operating manuals, maintenance guides and warranty information.
If operator training is part of the deal, schedule training and make sure your operators are adequately trained to use the pump safely and effectively.
Request references: Ask vendors for references or case studies to see how their equipment performed on similar projects.
By following these steps, you can ensure you select the right pump that meets your project requirements and budget, and provides adequate support for its operating life.
If you start a concrete pump business first, is it clear how to proceed after learning so much? If you have any other questions or concerns, feel free to inquire! We’ll do our best to help you with your pump business!