Container concrete plant becomes more and more popular because its high productivity, easy maintenance and operation. To meet the requirement of most customers, AIMIX begin to produce container concrete plant, now in this page, let’s learn more about this type plant. Hope after this page, you will know when you need such a concrete plant, and when you need to maintain the plant.
Firstly, let’s see the layout of plant.
Layout of container concrete plant
The container concrete batching plant should be placed in an open area, so that the wheel loader for transporting materials can be easily turned and facilitated for transportation.
Specifications of container concrete plant
|Theoretical Productivity (m³/h)||60||90||120||180|
|Mixer Discharging Volume (L)||1000||1500||2000||3000|
|Mixer Feeding Volume (L)||1600||2400||3200||4800|
|Mixer Motor Power (kW)||18.5×2||30×2||37×2||55×2|
|Discharging Height (m)||4.1||4.1||4.3||4.3|
|Aggregate Material Quantity (m3)||7×4||15×4||15×4||20×4|
|Cycle Period (s)||60||60||60||60|
|Max. Aggregate Size (mm)||80/60||80/60||80/100||80/100|
|Cement Silo (t) (optional)||2×100||3×100||4×100||4×100|
|Aggregate Weighing Accuracy||±2%||±2%||±2%||±2%|
|Powder Material Weighing Accuracy||±1%||±1%||±1%||±1%|
|Water Weighing Accuracy||±1%||±1%||±1%||±1%|
|Additive Weighing Accuracy||±1%||±1%||±1%||±1%|
|Installation Power (kW)||≈110||≈160||≈220||≈290|
|Feeding Mode||Skip Hopper and Belt Conveyor||–||–||–|
|Control Mode||Full Automatic Computer PLC Control||–||–||–|
|Power Supply||220V/415V/440V/380V/, 50HZ/60HZ, 3Phase||–||–||–|
|Lead Time of Assembly and Disassembly||1 days||–||–||–|
When setting up the foundation, should ensure the integrity and size requirements, and the containerized concrete batching plant should be installed firmly. The construction of the foundation will directly affect the normal operation of the equipment, and then according to the size of the site and the accumulation of materials Where to install the concrete batching machine.
In order to facilitate the loading of the loader, a loading ramp pier should be provided on the loading side of the concrete batching unit, and a free passage inspection passage is maintained between it and the batching unit to facilitate the loading of the loader.
In order to facilitate the inspection, maintenance and maintenance of container type concrete batch mixing plant and operations. At the same time, in order to avoid material deposition during the loading process of the loader and adversely affect the normal operation of the aggregate belt conveyor, a protective fence should be set between the feeding ramp pier and the batching machine.
In addition, if you want your containers concrete mixing plant has long service life, you need to repair and maintain it regularly. Next, let’s take a look at how to maintain a container mixing station!
It is suitable for supplying concrete production of various types such as hydropower, water conservancy, highways, ports, airports, bridges and other construction projects, as well as the construction of commercial concrete plants.
Daily maintenance of container model concrete batching plant
1. Inspection items before using container concrete plant:
Check whether the air compressor self-protection device of the container type concrete batching plants is reliable and the air pressure is stable;
check whether the water pump is sufficient and the pipeline is unblocked;
whether the hopper door, cement hopper door, intermediate collecting hopper door, and discharge door are flexible and reliable; check the main engine mixing Whether the blade connection bolts are secure;
check the power supply. Whether the gas device is safe and reliable, and whether the limit switch action switches are flexible and reliable;
check whether the lubrication points of the reducer have sufficient oil.
2. Maintenance after each shift
Clean up the materials accumulated inside and outside the container type concrete batching plant, and clean them;
fill the lubrication points with the lubrication points, especially the shaft end seals, which must not be missed;
drain and purify the liquid in the pipeline in winter; drain the gas and water from the air compressor cylinder;
all After the switch is stopped, it is in a non-working state and cuts off the power.
3. Weekly and monthly inspection and maintenance
Check the belt tension of the container concrete batching plant and make appropriate adjustments;
check the wear of the blades and liners;
check whether the upper and lower racks, silos, large diagonal belt conveyors and other components are firmly connected and the foundation is sinking;
Clean up cakes and sundries.
Ways to prolong the service of container concrete plant
1. There is a leak in the gas system. The general reason is the leak at the seal at the gas pipe joint. However, it does not affect the work and is often ignored. Will increase the number of starts and stops of the air compressor and increase energy consumption.
2. The choice of grease, although the use of other types of grease will not affect anything, but may not meet the grease does not play any role in lubrication, so please use the specified grease
3. The main engine holding the shaft will bring unnecessary consumption to the main machine, and suffocation will occur, so the concrete on the main machine shaft must be cleaned in time
4. Clean up the water in the gas pipeline in winter. If the water is not cleaned in time, it will cause the water to freeze and block the pipeline.
There are many container concrete plant suppliers in the world, you can trust Chinese suppliers. We have established several local based center in Uzbekistan, Pakistan, Philippines, Bangladesh, Indonesia and Russia, etc. If you choose us, we can provide you with best service. We also can do some daily maintenance for you.