Extending the lifespan of self-loading concrete mixers not only reduces the operating costs of your business, but also improves efficiency and safety. This article will discuss in detail how to extend the self-loading concrete mixer’s service life from the correct use and operation, and good maintenance.
Correct Use and Operation
This is a self-loading concrete mixer video, visually demonstrating the exact steps involved in using and operating a self-loading mixer:
- Equipment structure and principle: the operator should understand the basic structure and working principle of the self-loading mixer, and be familiar with the function and position of each component.
- Operation process and norms: the training should detail the operation process of the mixer, including the steps of starting, operating and stopping, as well as the safety norms that should be observed.
- Troubleshooting and basic maintenance: operators should have basic troubleshooting skills and be able to identify common problems and carry out simple repairs and maintenance.
Regular training and assessment can ensure that the skill level of operators is constantly improved, reducing equipment damage caused by improper operation.
- Compliance with load regulations: operators should operate in strict accordance with the load regulations of self-loader mixers to avoid overloading.
- Reasonable distribution of load: When loading materials, the load should be evenly distributed to avoid being overweight on one side leading to an imbalance of the machine.
- Use of auxiliary equipment: When heavy materials need to be handled, auxiliary equipment, such as cranes or forklifts, can be used to reduce the load of the equipment.
- Slow starting and stopping: When starting and stopping, manoeuvre slowly and avoid violent shocks.
- Smooth turning and driving: When turning and driving, maintain proper speed and avoid sharp turns and harsh braking.
- Pay attention to road conditions: During driving, pay attention to the road surface to avoid bumps and uneven roads that may cause damage to the machine.
- High-temperature environment: In a high-temperature environment, attention should be paid to the cooling system of the vehicle, and the coolant should be checked and replaced in time to avoid overheating of the engine.
- Low-temperature environment: In a low-temperature environment, the condition of the antifreeze and battery should be checked to ensure that the machine can start and run normally.
- Humid environment: In a humid environment, care should be taken to prevent the vehicle from being wet, and the electrical system and lubrication system should be checked regularly to prevent corrosion and malfunction.
- Dusty environment: In a dusty environment, it should be cleaned regularly to prevent dust from entering the engine and hydraulic system and affecting the operation of the equipment.
If the self-loading mixers must be used in harsh environments, appropriate protective measures should be taken and maintenance efforts should be increased.
Proper Maintenance
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Body Maintenance
1. Regular washing: Wash the bodywork regularly to prevent the accumulation of dirt and corrosion and to keep the mix clean and beautiful.
2. Inspection and repair: Timely inspection and repair of damaged parts of the body, such as scratches, dents, etc., to avoid minor problems from evolving into major failures.
3. Anti-rust treatment: Carry out anti-rust treatment in concrete self loading mixer parts that are prone to rust, such as the chassis and frame, to delay the occurrence of rust and corrosion. -
Components Maintenance
1. Replacement of oil and fluids: Regularly replace the oil, hydraulic oil and filters to keep the oil clean and performance, and prevent impurities and pollutants from damaging the equipment.
2. Inspection and replacement of parts: Regularly check the status of each part and timely replace worn parts, such as belts, seals, etc., to ensure the normal operation of the equipment.
3. Lubrication and maintenance: Ensure the lubrication of each lubrication point is in good condition, add and replace lubricating grease regularly to reduce the wear and friction of mechanical parts. -
Storage Maintenance
1. Choose a suitable storage place: Choose a dry, ventilated and level site for storing it to avoid damage caused by humidity, stagnant water and uneven ground.
2. Regular starting and checking: Even when the mixer has not been used for a long time, it should be started and checked regularly to prevent breakdowns caused by prolonged standing.
3. Protective measures: During storage, protective measures, such as covering dust cloth and sun cover, should be taken to protect the machine. -
Seasonal Maintenance
1. Winter maintenance: The condition of antifreeze, battery and other components should be checked. And insulate the hydraulic system to prevent the hydraulic oil from solidifying.
2. Summer maintenance: You should take care of the cooling system and tyre maintenance. Check and replace the coolant regularly to ensure that the engine does not overheat.
3.Rainy season maintenance: Pay attention to preventing the machine from getting wet, and the electrical system and lubrication system should be checked regularly to prevent corrosion and malfunction.
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By following these guidelines, you can significantly extend the service life of your self-loading concrete mixer. Not only will it ensure that the mixer can remain reliable and efficient for many years, but it will also help you reduce the cost of repairing the equipment.
Aimix concrete self-loading mixers are efficient, reliable and long-lasting. If you would like to know about it, please contact us for more information.
