A sand making machine is now essential for producing high-quality manufactured sand as natural resources become scarce and construction standards grow stricter. Rapid urbanization and infrastructure development demand aggregates with precise shape, strength, and consistency. But something traditional crushers can no longer guarantee.
By integrating advanced crushing technology and intelligent control, AIMIX sand manufacturing machine offers higher efficiency, lower operating costs, and greater flexibility for customized projects. Choosing AIMIX reliable equipment can ensure steady production, premium product quality, and a solid return on investment. First, let’s get detailed information about it.
Sand Making Machine – AIMIX VSI Crusher for Superior Sand Production
Although many machines on the market, such as HVI sand makers, impact crushers, and hammer crushers, can be used for sand production, AIMIX focuses on the VSI (Vertical Shaft Impact) crusher because of its outstanding shaping performance and efficiency. Unlike conventional crushers, a VSI crusher uses high-speed rotor impacts to finely crush and reshape aggregates, producing sand with uniform size, excellent cubic form, and fewer needle-like particles.
APV Series Sand Making Machine
- Capacity Range: 40 – 650 t/h, meeting requirements from small-scale projects to large commercial plants.
- Feed Size: up to 50 mm, allowing for diverse raw materials including granite, basalt, limestone, and river pebbles.
- Discharge Size: adjustable between 0–5 mm to ensure precise control of finished sand grading.
Specifications
| Model | VSI7611 | VSI8518 | VSI9526 | VSI1140 | |
| Capacity(t/h) | Cascade and Central Feeding | 120~180 | 200~260 | 300~380 | 450~520 |
| Fully Central Feeding | 60~90 | 100~130 | 150~190 | 220~260 | |
| Max. Feeding Size(mm) |
Soft Material | <35 | <40 | <45 | <50 |
| Hard Material | <30 | <35 | <40 | <45 | |
| Rotation Speed(r/min) | 1700~1890 | 1520~1690 | 1360~1510 | 1180~1310 | |
| Double Motor Power(kW) | 110 | 180 | 264 | 400 | |
| Overall Dimension L×W×H(mm) | 3700×2150×2100 | 4140×2280×2425 | 4560×2447×2778 | 5000×2700×3300 | |
| Weight (t) | 11.8 | 14.5 | 17.8 | 25.6 | |
| Thin Oil Lubrication Station |
Double Oil Pumps Motor’s Power (kW) | 2×0.25 | |||
| Safty Assurance | Dual oil pump system stabilize oil supply; switch-off automatically without oil flow or oil pressure; air cooling system /water cooling system available; preheating-start engine adopted. |
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| Overall Dimension L×W×H(mm) | 820×520×1270 | ||||
| Power of Oil Tank Heater(kW) | 2 | ||||
Applications of Sand Making Crusher Machine
Artificial Sand Production
The sand maker machine is widely used to process various raw materials, including river pebbles, mountain stones such as limestone, granite, basalt, diabase, and andesite, as well as ore tailings and stone chips. These materials can be efficiently transformed into high-quality manufactured sand with uniform particle shape and size.
Construction Industry
The machine produces aggregates suitable for a wide range of construction purposes, including concrete, asphalt concrete, highway roadbeds, bedding materials, and other infrastructure projects, ensuring durability and stability.
Engineering Projects
Sand and aggregates produced by VSI crushers are ideal for large-scale engineering works, such as water conservancy and hydropower projects, high-grade roads, highways, high-speed railways, bridges, airport runways, municipal engineering, and high-rise building construction. The uniform particle shape improves compaction, bonding, and structural integrity.
Mining and Industrial Applications
In the mining and industrial sectors, they are used for fine crushing and pre-grinding processes. They are applicable in building materials, metallurgy, chemical industry, cement, refractory materials, and other sectors that require high-quality crushed or shaped aggregates.
Benefits of AIMIX Sand Maker Machine
Superior Shaping And Grading Performance
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Operates with both “rock-on-rock” and “rock-on-iron” crushing modes, producing uniform particles, excellent cubic form, and continuous gradation. Sharp, angular sand particles improve bonding with cement paste, with a fineness modulus typically between 2.6 and 2.8.
Higher Throughput With Optimized Rotor Design
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The combination-style throwing head and deep-cavity rotor, engineered with smooth internal curves, increase material passing capacity and enhance overall productivity.
Reliable Operation With Low Oil Consumption
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The specially sealed lower spindle design eliminates traditional oil seals, preventing leakage and reducing lubrication costs. A dual-purpose distributor plate makes operation easier and more flexible.
Durable And Eco-Friendly Working Conditions
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The internal air circulation of the vortex chamber minimizes dust and noise. A self-formed material lining protects the chamber from wear, extending service life.
Versatility For Multiple Applications
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Suitable for crushing hard rock, soft rock, and highly abrasive materials such as granite, basalt, quartz, and river pebbles, making it ideal for concrete aggregates, dry-mix mortar, and high-grade asphalt.
Intelligent Control And Easy Maintenance
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Optional PLC control system monitors machine status in real time. Large inspection doors, replaceable wear parts, and a hydraulic lid lifting device simplify maintenance and reduce downtime.
These advantages show why AIMIX sand making plant consistently deliver excellent shaping performance, high output, and long-term reliability. But in real-world projects, a single machine alone is rarely enough. Different raw materials, capacity goals, and application requirements call for a fully integrated approach. That’s why AIMIX goes beyond individual equipment to provide customized sand making plant, complete solutions that combine crushing, screening, washing, and material handling into one efficient workflow. This ensures that every benefit of the VSI sand making machine for sale is fully realized in a system designed around your specific needs. Next, explore the customized solutions for clients
Customized Sand Making Solutions for Reference
200T River Pebbles Sand Making Machine Running Well In Uzbekistan
- Output: 200-250 t/h
- Finished product requirements: 0-5mm, 5-20mm, 20-40mm, and 40-70mm.
- Configurations: APG-4911W (vibrating feeder) + APJ-7510E (jaw crusher) + APC-300M (cone crusher) + APV-1145 (vsi crusher) + APW-3019D (sand washing machine).
Customer feedback: “I’m happy working with Aimix Group. Their local office in Uzbekistan helps build trust. They provided great service from delivery to installation, sending engineers to assist. My sand-making production line has been running well for six months. Highly recommend!.”
200TPH Sand Production Line In Saudi Arabia For Crushing Granite
- Production demand: 200tph
- Finished product requirements: 0-5mm, 5-10mm, 10-20mm
- Configurations: Jaw crusher + Cone crusher + VSI crusher + Sand washing machine
Customer feedback: “I’m very satisfied with the granite crushing plant from Aimix Group, which my friend recommended. The process, from purchase to design, went smoothly. The price fits my budget, and the plant is efficient with a low failure rate. The intelligent control system makes it safe and easy to use!”
150 tph Quartz Sand Making Plant for Ceramic Glass Production
- Raw materials used: up to 400mm
- Yield demands:100TPH
- Crushing capacity: 150TPH
- Finished product demand: medium and fine sand between 0-3mm.
- Configurations: vibrating feeder + jaw crusher + compound cone crusher + primary vibrating screen + vsi sand making machine + sand washing machine.
Customer feedback: “Impressed with the quartz sand production line from Aimix. The performance has exceeded my expectations, delivering consistent output and quality. The support team was helpful throughout the process, making installation easy. This investment has significantly boosted my production efficiency.”
Depending on raw material types, desired sand specifications, and production capacity, AIMIX engineers design the layout, select equipment sizes, and optimize workflows to maximize output while minimizing energy consumption and operational costs. From small-scale plants producing a few dozen tons per hour to large industrial operations exceeding 500 t/h, each line is engineered to ensure consistent quality and reliable operation for any construction or mining application. Next, I will also show you how AIMIX customized the solution for you.
From Consultation to Commissioning – How AIMIX Delivers End-to-End Solutions
AIMIX follows a structured, step-by-step approach to ensure every customized sand making plant operates flawlessly from day one. Here’s how we do it in detail:
Needs Assessment
AIMIX engineers conduct in-depth discussions to understand your raw materials, expected production capacity, desired sand gradation, and end-use applications. This ensures that the plant design aligns perfectly with your project goals.
Site Survey
Our team evaluates your available space, infrastructure, and logistical constraints. We analyze terrain, access routes for crushing and sand making equipment delivery, power supply, and water availability to prevent future bottlenecks and optimize layout.
Custom Design
Based on your requirements and site conditions, AIMIX engineers create a tailored process flow. We select the right combination of primary jaw crusher, secondary cone crushers, VSI crushers, screens, conveyors, and washing equipment, and simulate material handling to maximize efficiency and minimize energy consumption.
Manufacturing
All components are produced with strict quality control. From rotors to bearings and control panels, every part is engineered to project specifications, ensuring durability, consistent performance, and minimal downtime.
Installation & Commissioning
AIMIX technicians supervise on-site setup, machine alignment, and calibration. Each system undergoes rigorous testing with real material to confirm performance, ensuring smooth operation before handover.
Training & Support
Your staff receive hands-on training on machine operation, process control, troubleshooting, and preventive maintenance. This empowers your team to manage daily production efficiently and safely.
After-Sales Service
AIMIX provides ongoing technical support, supply of spare parts, and process optimization advice. We monitor system performance and assist with upgrades to ensure long-term reliability and productivity.
This end-to-end service model not only reduces project risks and shortens timelines but also ensures that every AIMIX sand making solution delivers consistent quality, high efficiency, and maximum return on investment.
Key Factors in Designing a Tailored Sand Making Production Line
Designing a customized stone crusher sand making machine China requires careful planning and a detailed understanding of materials, production goals, and operational requirements. The following factors are critical to ensure a highly efficient, reliable, and environmentally compliant system:
Raw Material Properties
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The characteristics of the raw material directly influence equipment selection and process design:
- Hardness & Abrasiveness: Measured by Silicon (SiO₂) content or compressive strength. Highly abrasive materials, like granite and basalt, require jaw crushers, cone crushers, and wear-resistant components. Softer materials, like limestone and concrete wastes, may allow for vertical shaft impact crushers and different liner choices.
- Feed Size & Gradation: The maximum input size from the quarry determines the type and size of primary crushing equipment needed.
- Moisture Content: Sticky, high-moisture clay can cause clogging in crushers and screens. A washing circuit or a special roller crusher might be necessary to handle it.
Targeted End Product
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The quality requirements of the final sand or aggregate are key to shaping the production line:
- Particle Size Distribution: The required proportion of different grain sizes, such as 0-3mm, 3-5mm, and 5-10mm. This defines the need for and the type of screening equipment.
- Grain Shape: Applications like high-quality concrete require cubical, angular particles for strength. This is a key factor in choosing the type of stone sand making machine. For example, the VSI crusher is superior for shaping.
- Cleanliness & Classiness: Standards for concrete and asphalt often limit the amount of fines (particles smaller than 75µm) and require washed, chemically inert sand. This may necessitate incorporating a sand washing and fines recovery system.
Required Capacity
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The target output determines the scale and model of all equipment.
- Plant Availability: Factoring in scheduled maintenance, shift patterns, and potential downtime to ensure the line can meet production demands over the long term.
- Future Expansion: Is the design scalable? Can capacity be increased in the future with minimal disruption and cost?
Site Conditions and Layout
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The target output determines the scale and model of all equipment.
- Space Constraints: A compact, modular plant design is crucial for confined spaces, whereas a large quarry can accommodate a sprawling stationary plant with conveyors.
- Topography and Elevation: The natural slope of the land can be used to advantage by arranging equipment in a vertical layout to minimize conveyor lengths and leverage gravity.
- Power and Water Availability: Reliable access to sufficient electrical power is essential. Water availability is a prerequisite for a wet processing (washing) plant; in arid regions, a dry processing system might be the only viable option.
- Environmental Regulations: Dust suppression systems (enclosures, misting systems) and noise control measures are often legally mandated and must be integrated into the design.
Process Flow & Equipment Selection
- Crushing Stages: A typical vsi m sand machine plant is a multi-stage process:
Primary Crushing: (e.g., Jaw Crusher) to reduce large quarry rock.
Secondary Crushing: (e.g., Cone Crusher or Impact Crusher) for further size reduction. - Screening: Multiple decks of vibrating screens are used to classify the material and route oversize particles back to the crushers (closed-circuit crushing).
- Material Handling: The choice of conveyors (type, width, speed) must be matched to the capacity and abrasiveness of the material.
- Control & Automation: Modern PLC-controlled systems optimize production, ensure consistent product quality, and allow for remote monitoring, reducing labor costs and human error.
Tertiary Crushing (Sand Making): The heart of the line. Vertical Shaft Impact (VSI) Crushers are the industry standard for producing high-quality, shaped manufactured sand.
Economic Considerations
- Capital Expenditure: The initial investment cost for the entire stone crushing plant and installation.
- Operating Expenditure: Ongoing costs including power consumption, wear parts, like crusher liners and rotor tips , maintenance labor, and downtime.
- Return on Investment: The design must balance higher initial quality equipment with budget constraints to achieve the fastest and most sustainable ROI.
It is necessary factors to consider when designing a vsi sand crusher production line that maximizes output, reduces maintenance costs, and meets environmental and quality standards. Every project is unique, and so should your sand production line. The right design turns your specific raw materials into high-value sand, maximizes your profit, and grows with your business. Contact our experts today for a free consultation. We’ll analyze your material, discuss your targets, and design a crushed sand making machine plant that is perfectly engineered for your profitability.
How Does A Sand Making Machine Work?
- The wheel loader sends the raw materials into the feeder, and then the materials are sent into the crushing cavity of the stone crusher sand making machine by the feeder;
- Then, under the action of centrifugal force generated by the high-speed rotation, the materials collide with another part of the material in the form of umbrella shunt around the impeller;
- After that, in the powerful vortex formed between the impeller and the casing, they again or repeatedly collide with each other, rub, and crush;
- Finally, it is discharged from the lower discharge port of the rock sand making machine to complete the crushing of materials.
Here is an sand making plant working on-site video, you can check it:
Keep Your Sand Maker Running Smoothly: Maximize Uptime & Profit
A little routine care protects your investment and ensures your sand production line remains profitable. Here’s a quick guide to essential maintenance for your sand making machine from stone.
Daily & Weekly Checks
- Visual Inspection: Check for unusual wear, cracks, or loose parts before and after operation.
- Lubrication: Regularly check bearing grease levels. Proper lubrication prevents overheating and is the number one defense against major failures.
- Vibration & Noise: Listen for new or unusual sounds and feel for excess vibration, which are early warning signs of issues.
Key Wear Parts to Monitor
The heart of your sand making machine includes parts designed to wear and be replaced. Keeping a close eye on these saves you from costly downtime:
- Rotor Tips & Anvils: Worn tips reduce crushing efficiency and product quality. Rotate and replace them as needed.
- Feed Tube & Liners: Inspect for wear to ensure material is correctly fed into the rotor, protecting the internal components.
By integrating these simple routines, you transform maintenance from a reactive cost into a proactive strategy for profit. Remember, consistent care maximizes uptime, extends lifespan, and protects your bottom line.
But even the best practices are enhanced by the right partner and genuine parts. That’s where AIMIX comes in. With AIMIX Group, you get a partnership. Our sand making machine is designed for easier maintenance, longer wear life, and supported by 24/7 expert technical support and guaranteed genuine parts to ensure your operation never stops.
