In the context of modern urban construction and road infrastructure development, the asphalt mix plant plays an indispensable role as a key technology. We may worry about the question” How complex is the installation process for an asphalt mixing plant?” In this article, we will take a closer look at the installation of an asphalt mix plant. With detailed steps and clear operational procedures, we will provide you with a comprehensive guide that will help you take full advantage of the asphalt mixing plant in your project, ensuring that the project runs smoothly and meets its high-quality construction goals. Let’s explore the installation points of asphalt mixing plant together and lead the new trend of engineering construction.
Preparation Work Before Installation of Asphalt Mix Plant
As the core equipment to ensure road quality and infrastructure reliability, the correct asphalt mixing plant assembly process is crucial to the successful implementation of the project. Before entering the installation process of the asphalt batch mix plant, ensuring thorough preparation is a key step to ensure the smooth running of the whole installation process. The following is a detailed description of the pre-installation preparations to ensure a smooth installation.
Site Planning and Foundation Building
Before installing the equipment, please make sure that the following preparations have been completed:
- When selecting the site, please plan the foundation according to the requirements of the plan foundation diagram to ensure the overall layout is reasonable.
- Note that the location of the mixing building should be conducive to the entry and exit of vehicles, and at the same time, the location of the material yard and asphalt tank should be set up.
- The location of the control room should be convenient for observing the operation of the whole station and not affecting the traffic of vehicles.
- The cold hopper should be placed in a convenient location for loading materials.
Equipment in Place and Inspection of Asphalt Mix Plant
- The first step is to ensure that the following equipment and procedures are in place.
- Then ensure that all equipment is in place and has passed inspection as required by the equipment configuration table.
- The installers should be qualified through technical briefing and specialized training.
- Ensure that the approval and filing procedures of the local authorities have been completed according to the system requirements.
- Equipment, machinery, and related materials required for installation have been prepared.
Through the above preparatory work, we can guarantee that in the next installation process, everything is in order, for the smooth installation of the plant mix asphalt to lay a solid foundation. Then let’s understand the installation process of the asphalt batch plant as a whole!
Overall Process of Asphalt Mix Plant Installation
Based on the successful completion of the preliminary preparatory work, the installation process of the asphalt mix plant will be carried out according to the following logic.
Foundation inspection and mixing plant in place: First, carry out a foundation inspection to make sure the size and position of the foundation meet the requirements, and then put the mixing plant in place.
Installation of Supply System
- Aggregate Supply System Installation: Immediately following this, the installation of the aggregate supply system is carried out, including the installation of the dust collector system.
- Setting up the stone powder supply system: The stone powder supply system is then installed to ensure the integrity and stability of the stone powder supply system.
- Assemebly the asphalt supply system: This step is followed by the installation of the asphalt supply system, including the installation of the thermal oil boiler.
- Finished product silo system installation: install the finished product silo system to ensure that the finished product storage and transportation system is complete.
- Pneumatic circuit installation: based on the system, carry out the installation of a pneumatic circuit, including the installation of an air compressor, pneumatic triplex, and control valves, to guarantee the pneumatic operation of the whole system.
- Electrical circuit installation: finally, the installation of the electrical circuit is carried out, including the power supply of the control room, electrical circuit, and the arrangement of the control circuit to ensure that the electrical operation of the whole system is normal.
- Inspection and commissioning: after completing the above installation, the whole equipment is inspected to ensure that the installation is correct. Next, carry out the debugging of the equipment to ensure the normal operation of each system.
Each step of the process of installing an asphalt mixing plant unfolds in a strictly logical sequence. It is through the implementation of these installation processes that the stability of the equipment and the coordinated operation of the systems can be ensured. In the next section, we will explore in detail the basic requirements of the major installation processes. Join us as we explore and learn how to ensure that this asphalt mixing plant delivers superior installation results in every aspect.
Basic Requirements of the Main Installation Process of the Asphalt Mix Plant
During the installation of the asphalt mix plant, each major process has its basic requirements to ensure that the equipment can be put into use smoothly.
Inspection of the Foundation of the Asphalt Mix Plant
When checking the foundation, the size and position of the foundation should be checked according to the size and position requirements on the flat foundation plan. Ensure that the parameters are within the allowable deviation. For the parts that do not meet the requirements, rework them to ensure the quality of the installation.
Mixing building installation
- On the foundation of the mixing building, draw the center line and determine the installation position of each column according to the drawing of the mixing building.
- Put the four columns on the ground bolts, put the mixing pot in position, and tighten the connecting bolts.
- Determine orientation and install the first level platform, escalator, and guardrail.
- Lift the second level of the mixing building, the batch bin, and attach it to the installed mixing pot.
- Installs the top tier of the mixing building, and the vibrating screen, and installs the platform, ladders, and guardrails.
- Pour concrete for footings after completing all installations of the mixing building.
Installation of Aggregate Supply System of Asphalt Mix Plant
An aggregate supply system is one of the vital components of an asphalt mixing plant. Its installation involves the orderly installation of multiple pieces of equipment to ensure a smooth supply of aggregate during the mixing process. The following are the detailed steps for installing an aggregate supply system.
- Firstly, install the hot material elevator and align it with the inlet of the vibrating screen at the top of the mixing building.
- Then install the drying cylinder, adjust the installation inclination of the drying cylinder, and align its discharge port with the inlet of the hot material elevator.
- Please install the inclined belt conveyor in such a way that it aligns with the inlet of the drying drum for discharge.
- Install the cold material rotating screen to ensure that the aggregate passing through the rotating screen falls completely onto the inclined belt conveyor.
- Align the flat belt conveyor in a straight line with the inclined belt conveyor, ensuring discharge enters the rotating screen hopper.
Install With Great Confidence
- Then install the continuous cold hopper on one side of the flat belt conveyor so that it is parallel to the flat belt conveyor and adjust the feed belt material to fall completely onto the flat belt conveyor.
- Next, install the burner to the drying cylinder outlet and connect the line to the oil supply system.
- Then install a cyclone dust collector against the feeding end of the drying cylinder and connect the pipe with the dust discharge port of the drying cylinder.
- Of course, install the bag duster and connect it with the cyclone duster by the air duct, and tighten all the screws on the flanges of both ends.
- Install the induced draft fan and adjust its level, connect the air inlet of the induced draft fan with the air outlet of the bag filter by an air duct.
- Finally, install the smoke pipe and square it with a plumb line.
Installation of Stone Powder Supply System
The stone powder supply system is an indispensable part of the asphalt batch plant, and its correct installation ensures the accurate supply of stone powder in the mixing process.
- Firstly, lift the stone powder silo, put on the anchor bolts, drop the discharge port to the foundation with the side of the mixing building, and then use the plumb line to find the correct position. 2.
- Then install the feeding screw onto the bracket under the stone powder bin by connecting one end to the discharge port of the stone powder bin and the other end to the inlet port of the stone powder metering hopper.
- In addition, install the cold elevator close to the stone powder bin, so that the powder outlet of the elevator is directly opposite to the inlet of the stone powder bin.
- Of course, install a conveying screw with one end connected to the baghouse and one end connected to the cold elevator.
- After all the equipment of the stone powder bin supply system is squared and connected, pour concrete into the holes reserved for the ground bolts, and tighten all the ground bolts when they are well nourished. Reasonably arrange and fix the position and height of the powder metering hopper according to the actual situation.
Asphalt Supply System Installation
The asphalt supply system is a key component of the asphalt mix plant, and its installation is directly related to the quality and efficiency of asphalt concrete production. The following steps are related to the installation of the asphalt supply system.
- First, install the asphalt tank, according to the size and position of the tank, and use the crane to lift the tank to the foundation.
- Then install the asphalt metering hopper. One end is connected to the discharge port of the asphalt tank. The other end is connected to the feed port of the asphalt pump.
- Secondly, please reasonably arrange and fix the position and height of the asphalt pump according to the actual situation.
- Further install asphalt bag filter at the feed port of the pump.
- Finally, make sure that all the asphalt pipelines are installed and connected to the equipment tightly and without leakage.
Installation of Finished Silo System in Asphalt Mixing Plant
The proper installation of a finished silo system is critical to the quality of the asphalt concrete output. The following are simplified installation steps.
- Column Installation: First determine the centerline location of the four columns on the finished bin foundation. Then lift the finished silo so that it is threaded through the ground bolts according to the centerline to ensure stability. Finally, connect all the connecting bolts to make sure the silo is firmly connected.
- Orientation adjustment: Ensure correct installation direction by checking orientation in all directions and using plumb lines for vertical alignment. Please install the platform, escalator, and guardrail to ensure the safety of operators.
- Installation of the chute: pay attention to prevent deformation and skewing when installing the chute to ensure flatness and stability.
- Winch and adjustment: Install the winch on the foundation and connect the wire rope to the hoisting trolley. Install and adjust the travel switches and limit switches at both ends to ensure that the operating range meets the requirements.
- Ground Bolt Pouring: Pour concrete in the holes reserved for the ground bolts to ensure that the system is stable and reliable.
- Final stabilization: Tighten all the connecting bolts to ensure a tight and reliable connection between the components.
Installation of Air Circuit in Asphalt Mix Plant
In an asphalt mixing plant amp, proper installation of the airline system is a critical step to ensure proper operation. The following are the brief steps of airline installation:
- Site selection and equipment placement: Firstly, select a suitable site to ensure easy operation and maintenance. Secondly, the air compressor should be installed to ensure that its location is reasonable.
- Air source connection: Lead the air source using the pipe to the mixing building and other equipment.
- Confirm the layout of the equipment: Install storage tank, triplex, control valves, and equipment systematically for easy connection.
- Check the air circuit system: First, start the air compressor and check whether the operation status and pressure are normal. Secondly, check whether the pipeline of the gas circuit system is leaking to ensure smooth gas circulation. Finally, check the working status of the pneumatic triplex to ensure that the control valve accurately controls the gas flow.
- Consideration of special circumstances: It’s necessary to consider more details. An advanced asphalt batching plant may need extra gas lines, like compressors and tanks.
- Airline systems for baghouse dust collectors: Baghouse dust collectors may require a separate compressed air system.
- Final inspection: The cylinder travels are checked to ensure that the travels are flexible. Additionally, verify the air circuit system’s sealing joints and bolts for firm and reliable connections.
Electrical Wiring Installation of Asphalt Plant
Proper installation of electrical wiring is a critical step to ensure the normal operation of the amp asphalt mixing plant. The following are the detailed steps for electrical wiring installation.
Control Room Placement and Power Connection
- Choose a convenient location for observation: Position the control room for easy observation of machine operation and operator safety.
- Power Connection: Connect the power supply from the control room to the site’s transformer supply system.
Electrical Wiring Installation
- Lead out the power line: Pull the power line from the cabinet and connect the electrical equipment individually.
- Installation of sensors and electronic scales: Install the sensors and electronic scales of the weighing system. Besides, please make sure that they are connected accurately and reliably.
Control Line Installation
- Connection of industrial control computer: Professionals install the industrial control computer and connect the interfaces.
- Interface check: Ensure that you correctly connect the interface between each device by checking the control line connection.
Installation in Position Check
- Observation point of the whole machine: Select an appropriate location for observing the machine operation and placing the control room.
- Electrical wiring connection check: Check whether the electrical wiring connection is correct, there are no misplaced, or missing items.
System check
- Installation correctness check: Check whether the installation is correct and whether the parts are firmly and reliably in place.
- Connection check: Verify the connection, displacement, and sealing for correctness, firmness, and reliability.
Operation Check
- Running check of each part: Check each running part for normal operation, collisions, interference, stagnation, deflection, or other issues.
- Sound check: Start the equipment, and ensure normal sound, no touch or impact sound, for smooth operation.
Through the above steps, your air system installation of the asphalt concrete mixing plant will be completed. AIMIX as a professional asphalt batching plant manufacturer and supplier has a strong service team. We offer installation services and training for those who buy our asphalt mix plant for sale. Our professionalism allows you to have no worries about the excellent operation of the equipment. Before formal use, thoroughly inspect and debug the system for stable and safe operation.
Inspection and Adjustment After Installation of the Asphalt Mix Plant
The installation of an asphalt mix plant is a complex and important process. Before putting it into operation, we must thoroughly inspect and adjust it. Then we can ensure that the equipment operates properly, is productive, and is safe and reliable. The following are the key steps after the installation.
- Verify installation of equipment matches design drawings, ensuring correct positioning, height, level, and connection.
- Perform function tests on equipment to ensure normal operation and task fulfillment.
- Carry out the debugging of the electrical system. Check whether the connection of all electrical equipment is correct. Ensure that the control system functions properly.
- Carry out pressure tests on all the conveying pipelines. The pipelines must connect without leaks and the gas, water, and oil systems must function properly.
- Ensuring accurate meters and control of equipment operation by debugging the control system.
- According to mixing requirements, gradually trial production, monitor, and adjust various parameters to ensure production quality.
The above is a brief guide about how to set up an asphalt mixing plant. Please adjust the specific operation steps and requirements according to the actual equipment type and project requirements. Always follow safety regulations to ensure personnel and equipment safety in operation. By choosing our professional asphalt plant supplier, your road to success will be smoother! More videos about the product of the asphalt plant are on YouTube.
Choose Our Asphalt Mixer Plant, and Win the Future!
With the above installation guide, you can improve the productivity and stability of the asphalt mix plant. During the installation process, it is necessary to operate in strict accordance with the process requirements. Then it can ensure that each step meets the relevant standards, to ensure the normal operation of the equipment. The asphalt mix plant near me is crucial in road and infrastructure construction due to its efficiency, precision, and environmental benefits.
All in all, we devote to providing customers with high-quality and reliable asphalt mixing plants and supporting services. For inquiries or additional information on our types of asphalt mix plants such as mobile asphalt mixing plant, hot mix asphalt plant, please contact our customer service. Therefore, we look forward to working with you to promote the development of engineering construction and create a better future.
