In today’s fast-paced road construction industry, having the right equipment is crucial for delivering projects on time and within budget. This is especially true for companies seeking to expand their capabilities and meet increasing infrastructure demands. Recently in Fiji, a client has purchased the 40TPH Asphalt Drum Mix Plant to support local road construction and enhance their production capacity. Let’s learn more about this case in the following.
Fiji Client’s Decision to Invest in the ALT40 Asphalt Plant
For construction companies in developing regions, investing in high-quality, reliable machinery is essential to meet both current and future demands. Our client in Fiji made a strategic decision to purchase the ALT40 asphalt drum mix plant to strengthen their position in the growing local infrastructure sector.
| Courts Models | ALT40 |
|---|---|
| Capacity | 45 t/h |
| The ability to | 75kw |
| Cold Aggregate Hoppers | 4m³×4 |
| Finished Product Hopper | 3t |
| Asphalt Temperature | 120-180 ℃ |
| Fuel consumption | 13-15kg/t |
| Asphalt Tank | 20 t |
| Control room | 2.2m |
| Option | Bag dust filter |
Why Choose the ALT40 Asphalt Plant?
When the client evaluated their options for expanding asphalt production, the ALT40 stood out for several key reasons:
Optimal Production Capacity
The ALT40 offers a 45 tons per hour production rate, which was a perfect fit for the client’s road construction needs. This capacity allows for consistent asphalt production even during peak demand periods.
Efficient Fuel Consumption
The drum mix asphalt plant for sale’s 13-15kg/t fuel consumption rate offers significant savings on operational costs, making it a highly economical choice for businesses focused on long-term sustainability.
High-Quality Asphalt Production
With a temperature range of 120-180°C, the ALT40 ensures consistent asphalt quality, making it ideal for producing a variety of asphalt mixes, including those needed for high-traffic roads.
Flexibility with Custom Options
The option to add a bag dust filter made the drum plant even more attractive, as it allowed the client to meet local environmental standards while minimizing dust emissions.
These factors collectively made the ALT40 the ideal choice for the client’s growing operations in Fiji, enabling them to meet the demands of local road construction projects.
The Installation and Setup Process of Asphalt Drum Mix Plant
Once the decision was made, the next step was the installation of the ALT40 asphalt drum mixing plant. This process involved several key stages, from transportation and assembly to testing and commissioning.
Transporting and Assembling the Drum Mix Plant
The ALT40 is designed for ease of transport, with a compact configuration that made it easy to ship to Fiji. Once the continuous asphalt plant arrived, the installation team began the assembly process, which involved positioning key components such as:
- Cold Aggregate Hoppers: With a capacity of 4m³×4, these hoppers allow for the efficient storage and transfer of raw materials.
- Finished Product Hopper: This 3-ton capacity hopper enables the plant to store large quantities of finished asphalt, providing flexibility for continuous production.
- Asphalt Tank: The 20-ton capacity asphalt tank ensures the asphalt mix plant can handle significant volumes of asphalt without interruption.
Efficient Installation and Commissioning
- The AIMIX team worked closely with the client to set up and commission the continuous asphalt mixing plant.
- Thanks to careful planning and coordination, the installation process was completed on time, allowing the client to quickly transition from setup to production.
- Comprehensive operator training was also provided to ensure the team could efficiently operate the asphalt mixing plant and perform routine maintenance tasks.
Smooth Transition to Production
With the asphalt mixer plant fully set up and tested, the client moved into full production. The transition was seamless, as all systems were running smoothly. This allowed the client to quickly meet the growing demand for asphalt in local road construction projects.
Meeting Production Demands with Efficiency and Quality
The client’s primary goal was to enhance asphalt production while maintaining high-quality standards. With the ALT40, they were able to achieve both.
High-Quality Asphalt Production
The ALT40 delivers asphalt at temperatures ranging from 120°C to 180°C, ensuring optimal consistency and quality. This is especially important in road construction, where the durability and performance of the asphalt are critical for long-lasting roads.
By producing a variety of asphalt mixes suitable for different road types and conditions, the client was able to meet the diverse needs of their projects. Whether it was for dense mixes for highways or smooth mixes for urban roads, the stationary asphalt plant provided the flexibility required to produce asphalt for every type of road construction.
Efficiency and Cost Savings
The ALT40 not only meets high production standards but also delivers significant cost savings. With a fuel consumption rate of 13-15kg/t, the hot drum mix plant is highly efficient, reducing fuel costs and improving profitability for the client. This efficiency, combined with low maintenance requirements, ensures long-term sustainability for their asphalt production operations.
Customer Satisfaction: A Testimony to Quality and Performance
The client has expressed high satisfaction with the ALT40 continuous asphalt mixing plant, noting its reliable performance and consistent results. Below are some of the reasons why the client is so pleased with their purchase:
Reliable and Consistent Production
The ALT40 operates continuously with minimal downtime, a feature that has proven invaluable in the fast-paced world of road construction. Despite the tropical climate and challenging conditions in Fiji, the drum mix asphalt plant has consistently delivered high-quality asphalt on time.
Responsive Customer Support
The client has also praised the AIMIX team for their ongoing support. From pre-sale consultations to post-sale troubleshooting and guidance, the AIMIX team has been responsive and helpful throughout the entire process. Whether it was answering technical questions or offering advice on optimizing the mini asphalt plant’s performance, the team’s expertise ensured smooth operations.
AIMIX and the client ensured that the asphalt drum plant was up and running without any issues, allowing for a seamless transition from installation to operation.
Benefits Realized: Boosting Productivity and Reducing Costs
Since the ALT40 Stationary Asphalt Drum Mix Plant has been operational, our client has seen a significant increase in production efficiency and output. The combination of high production capacity and low fuel consumption has enabled the client to take on larger projects while keeping operational costs under control.
Enhanced Efficiency in Asphalt Production
The high production rate of 45 tons per hour has allowed the client to meet tight project deadlines without compromising the quality of the asphalt produced. The consistent temperature control and precise mixing process ensure that the asphalt meets the required specifications for various road construction projects in Fiji.
Cost Savings Through Fuel Efficiency
One of the most notable benefits for the client has been the reduction in fuel costs. With fuel consumption rates of 13-15 kg per ton, ALT40 allows the client to operate at a lower cost per ton of asphalt produced. This is particularly important in an industry where fuel is a significant cost factor, making the ALT40 a highly cost-effective solution for long-term operations.
Better Control Over Raw Material Production
By using their own crushing equipment in conjunction with the ALT40, the client has greater control over the entire production process—from the raw aggregates to the final asphalt product. This integration ensures a consistent supply of high-quality raw materials, further improving the overall efficiency of the operation.
Client Feedback: Satisfied with the Performance of the ALT40
Our client has expressed their complete satisfaction with the performance of the ALT40 Stationary Asphalt Drum Mix Plant. They’ve reported improvements in productivity, better fuel efficiency, and enhanced operational control. The ability to seamlessly integrate the asphalt plant with their existing crushing equipment has allowed them to optimize their entire production process.
The user-friendly interface and control system have also received praise, as it allows operators to monitor production in real-time, adjust settings, and maintain a smooth workflow. The client is particularly pleased with the reliability and longevity of the ALT40, as it has consistently delivered high-quality results with minimal maintenance.
Why Choose AIMIX for Your Asphalt Mixing Plant Needs?
AIMIX offers innovative solutions that meet the needs of modern infrastructure projects. As an outstanding asphalt plant supplier, we provide types of asphalt plants for sale. Here’s why you should consider AIMIX’s asphalt mixing plants for your road construction needs:
- High-Performance Plants: AIMIX’s asphalt mixing plants are designed for maximum efficiency, ensuring high-quality asphalt production and low operational costs.
- Flexible and Customizable Solutions: With models and optional features, AIMIX offers equipment tailored to your specific project requirements.
- Fuel Efficiency: AIMIX plants are built to minimize fuel consumption, offering cost savings for your business.
- Environmental Compliance: With options like the bag dust filter, our tarmac asphalt plants help reduce emissions and comply with environmental regulations.
- Comprehensive Support: AIMIX provides end-to-end services, from asphalt plant selection and installation to training and after-sales support.
Get in Touch with AIMIX Today
If you’re ready to take your business to the next level, reach out to AIMIX today. Our team is here to help you select the right asphalt mixing equipment for your specific needs. With our range of high-quality asphalt mixing plants, including the ALT40, we are ready to support your growth and success.
Contact us now to learn more about how the ALT40 can help you take on more challenging and profitable projects. Send an inquiry to get the asphalt plant price from us!
