A Malaysian quarry faced a big problem: thousands of large cobblestones (over 200mm) were piling up. These stones were a little bigger for most construction projects and costly to transport. Instead of wasting resources, the client partnered with AIMIX to install our 100-200 t/h crawler crusher plant. The result? They turned these rocks into high-demand sand and gravel, boosting profits. Let’s see how.
Quarry Problem: Big Stones, Low Profits
The quarry struggled with three key issues:
- Wasted Material: Most stones were over 200mm, too large for sale.
- High Costs: Older machines used too much fuel and wasted 30% of materials.
- Missed Opportunities: Local builders needed 5-40mm sand and gravel, but the quarry couldn’t produce it efficiently.
After evaluating the quarry, AIMIX sales and engineers found the client’s old equipment only processed 80 t/h and wasted 40% of materials. But with AIMIX’s mobile crushing plant solution, they could crush 200 t/h and waste just 8%.
Customized Solution: AIMIX’s Smart Track Crusher System
We designed a crawler-mounted crusher plant with three powerful modules working together:
- Vibrating Feeder: Pre-screen stones to remove dirt and debris. Then, feed material evenly into the crusher equipment, reducing wear and saving energy.
- Crawler Cone Crusher: With a powerful motor – 220kW, it is built to crush stones up to 260mm. Besides, adopting a multi-cylinder hydraulic system to adjust settings quickly. It can turn hard rocks into 10-40mm particles in one pass.
- Mobile Screen: With a three-layer system, the screener can automatically sort crushed stones into three sizes (5-10mm, 10-20mm, 20-40mm).
Why This Setup Wins the Client’s Favorite
This customized solution not only boosts profits while saving time and resources. Here’s why clients like it:
Energy Savings
The system uses advanced hydraulic technology to reduce power consumption compared to traditional crushers. For a crushing plant running 10 hours daily, this cuts energy costs by MYR 1,500/month alone. “We spend less on fuel and earn more on sales,” the Malaysian client shared.
Rapid Relocation
The crawler-mounted design allows workers to disconnect, move, and restart the entire plant in just 3 hours, no cranes or extra labor needed. The flexibility let the client test three new quarry sites in six months, adding extra revenue.
Zero Errors, Zero Downtime
Automated controls adjust settings instantly, like crushing force and screen angles. Workers no longer waste time recalibrating machines manually. The client reported a 15% increase in daily output.
Therefore, don’t let oversized stones hold your business back. AIMIX’s crawler crushers help clients worldwide turn rocks and waste into cash. Ready to start? Contact us now and get a customized solution for your project!
