Concrete batching plant USA is an automatic concrete mixing equipment including batching, mixing, electrical gas control and steel structure. It is a compulsory and efficient equipment, can produce plastic, dry concrete and other concrete, can realize high production efficiency. So it is widely used in large, medium construction, road and bridge engineering and production of concrete products in the precast plant, also is the ideal equipment for the production of commercial concrete. AIMIX, which is one of the most reliable concrete batching plant suppliers in USA, we use JS series twin shaft concrete mixer, it has characteristics of good mixing concrete homogeneity, short mixing time, long-life spare parts and easy maintenance. A good central part will decide the whole production quality. So if you want to purchase a quality concrete plant for sale USA, consider us now!
Now, let’s learn about the basic information about our concrete batching plant.
Components of concrete batching plant for sale in USA
1.Aggregate feeding system: aggregate hopper, aggregate weighing bucket, flat belt conveyor, oblique belt conveyor. Belt conveyor is an ideal efficient continuous transportation equipment for mixing plant, which has the advantages of long conveying distance, large volume and continuous conveying, etc. It runs reliably, which is easy to realize automation and centralized control, and is very convenient to disassemble and assemble.
2.Mixing system: the main machine is a horizontal twin shaft mixer or a vertical planetary concrete mixer. We usually use twin shaft concrete mixer as the main mixing machine. This mixer has reasonable structure, good mixing quality, short stirring time and low noise. In addition, it can mix fluidity, dry hardness, lightweight aggregate concrete and various types of mortar.
3.Cement supply system: cement silo, screw conveyor, cement weighing bucket. Cement silo is for bulk cement storage, can replace the civil silo, which is waterproof and moisture-proof. Moreover, it can prevent cement loss and environmental pollution, with features of small footprint, long life, low cost.
4.Automatic water supply system: water tank, water pump, pipeline, water weighing bucket, admixture weighing bucket.Weight sensor high precision is imported, can achieve accurate weighing and quick response. Pneumatic butterfly valve has characteristics of good seal performance, reliable action, simple structure, small volume, light weight, cost-effective.
5.Electrical control system: computer console, electronic control cabinet, operation room.The control system is the center of the concrete batching plant USA. The whole plant is controlled by computer. It can be controlled automatically or manually. Dynamic panel display, can clearly understand the operation of each part, at the same time can store and print reports.
6.Pneumatic control system: air compressor, air pipeline, solenoid valve, cylinder. Pneumatic system is a concrete plant for sale USA action execution device, the effect is a timely according to the directives issued by the industrial computer switch all bin, blender discharging door, cement said discharging door, within the cement silo on concrete arch, blowing air mixing of additive, ensure the accuracy of all kinds of aggregate, cement, additive measurement, and complete the task finished product loading.Only by using and maintaining the system correctly can the high efficiency and good economy of the whole machine be guaranteed.
When you buy a plant from reliable concrete batching plant manufacturers in USA, in addition basic components, you also need to know some issues about installation, it is also very important to prolong the service life of a plant.
Batching plants capacities
Stationary type
| Model | AJ-25 |
| Theoretical Productivity (m3/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Standard Aggregate Bin Capacity (m3) | 3×3 |
| Category of Aggregate | 2/3 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
| Model | AJ-35 |
| Theoretical Productivity (m3/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Standard Aggregate Bin Capacity (m3) | 3×5 |
| Category of Aggregate | 2/3/4 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
| Model | AJ-50 |
| Theoretical Productivity (m3/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 3×8 |
| Category of Aggregate | 3/4 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
| Model | AJ-60 |
| Theoretical Productivity (m3/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 4×7 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
| Model | AJ-75 |
| Theoretical Productivity (m3/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 3×12 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
| Model | AJ-90 |
| Theoretical Productivity (m3/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
Mobile type
| Model | Belt Type | ||
| AJY-25 | AJY-35 | AJY-50 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 67 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 3×5 |
| Category of Aggregate | 2/3/4 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
Things need to pay attention when install a concrete batching plant USA
1.During the installation process, it is forbidden to tilt the warehouse body and deform the supporting legs.
2.The bottom of the supporting leg shall be firmly welded with the embedded parts of the foundation.
3.Do wind and lightning protection carefully.
4.Strong impact on the supporting legs and warehouse body is strictly prohibited.
5.Regularly check the cement adhesion of the dust collector’s cloth bag and clean it timely.
6.The foundation must be solid, in accordance with the architectural design code.
7.Once the bag is blocked and the pressure inside the warehouse exceeds the safety pressure of the pressure relief valve at the top of the warehouse, the pressure relief valve can open and release the pressure inside the warehouse to prevent the explosion of the warehouse.
8.When the cement bin (cement tank) is working, it must be erected by a special crane, and then placed on the pre-prepared concrete foundation, and check the vertical angle of the cement bin (cement tank) after it is erected with the horizontal plane, and then weld the bottom of it with the embedded parts of the foundation firmly.
Install AJ-50
Install AJ-60
If you still have any problems, contact us, we will give you prompt reply. We are located in China, and have over sea office in Pakistan, Philippines, Sri Lanka, Indonesia, Uzbekistan and Russia. And in 2020, we will also develop agent, any customers can join us. Our local team can solve your problems quickly. What’s more, we have spare parts supply warehouse, any needs, contact us. We will try our best to give you best concrete batching plant USA.
