The mini concrete batch plant is a compact equipment, designed specifically for small construction projects, capable of efficiently preparing and supplying concrete within limited spaces. Its mini feature makes it suitable for small-scale construction projects and demands frequent changes in construction sites.
Maximizing Output with Mini Concrete Batching Plant Components
Mini concrete batching plants, whether mobile or stationary, are designed for small to medium-sized construction projects with characteristics of small size, high flexibility, and simple operation.
The components of both types differ based on their needs for use and mobility.
Mobile: The aggregate system is more compact, often made of lightweight materials and foldable structures to optimize space usage and facilitate transportation. Batching machines and conveyors are relatively smaller, catering to quick site setup and dismantling requirements.
Stationary: While also space-efficient, the fixed setup allows for a somewhat sturdier aggregate silo and conveying system, prioritizing long-term use.
Mobile: Powder silos are typically designed to be towable with smaller capacity, and screw conveyors are easy to assemble and disassemble for rapid site transitions.
Stationary: The powder storage system is relatively larger but still maintains a modest volume and efficient design in mini batching plants, ensuring minimal land occupation while meeting production needs.
The mixing system of a mini batch plant is its core component, responsible for efficiently and uniformly mixing cement, aggregates, water, and various additives to produce concrete that meets standards.
Whether mobile or stationary, the aimix mixing systems of mini concrete batching plants are designed to be efficient, energy-saving, easy to operate, and convenient for maintenance, meeting the requirements of different scales and needs of concrete production tasks.
Mobile: Due to considerations of space and mobility, the weighing system of mobile mini batching plants tends towards a compact and integrated design. Aggregate weighing usually adopts a containerized design, allowing for quick loading and transportation.
Stationary: The weighing system of a stationary mini concrete batch plant uses high-precision sensors and stable weighing platforms to ensure accurate mix proportions and consistent production stability over time.
Mobile: The control system of a mini concrete plant is designed to emphasize simplicity, easy operation, and rapid response. The control system typically adopts an integrated design, compactly incorporating all control modules into one operating platform for easy monitoring and management. Considering the variability of construction environments, this control system is highly adaptable, quickly adjusting parameters to meet different construction requirements.
Stationary: The control system of a stationary mini concrete batching plant focuses more on precision and stability. Since there’s no need for frequent relocation, the control system of a stationary plant can afford to be more complex, containing additional monitoring and automation features. Their strong scalability, allowing for the addition of extra modules or functionalities based on actual production needs.
Mobile: A distinctive feature of mobile mini batching plants is their ease of relocation, thus the towing unit is crucial. This includes wheeled chassis, and the entire plant can be moved under truck traction.
Stationary: Stationary mini concrete batching plants are designed for long-term use at a single location, so they don’t have a towing unit.
In summary,mobile mini concrete batching plants focus on easy moving and quick setup. Stationary mini concrete batching plants are better for steady production and stability.
The Complete Workflow of Mini Concrete Plants
Below, I will detail the entire workflow of a mini batch mix plant from loading materials to producing concrete:
- Material Storage: Just like normal size concrete batching plants, mini concrete batching plants come equipped with storage facilities for aggregates bins, cement silos, water tanks, and additive containers. Stationary plants usually have a larger raw material storage system. Due to their mobility, mobile batching plants have relatively smaller capacities for raw material storage.
- Loading Process: Mini stationary batching plants often use hoppers to convey aggregates. Mini mobile batching plants, on the other hand, typically choose belts for aggregate transportation.
Aggregate Loading: Aggregates are loaded into the aggregate bins by a loader, and then elevated to the batcher via conveyor belts or hoppers.
Cement Loading: Cement is usually transported to the site by bulk trucks and conveyed into the cement silo through a screw conveyor.
Water and Additives: Water is supplied directly through pipelines, while additives are stored in specific containers and injected via metering pumps. - Batching: Mini concrete batching plants are generally equipped with electronic scales or other metering devices capable of accurately measuring various materials according to the concrete mix ratio requirements. This process, known as batching, ensures the quality and strength of the concrete.
- Mixing: The metered materials are transferred to the mixer. The mixer will mix the various raw materials into wet concrete with a specified proportion and consistency.
- Concrete Discharge: After mixing, the concrete can be discharged through the discharge outlet at the bottom of the mini concrete batch mix plant.
In some designs of mini batching plants, concrete is directly discharged into transport vehicles, such as concrete mixer trucks, and then delivered to the construction site for use. Some batching plants have a temporary storage hopper for storing a certain amount of concrete for on-demand use.
Aimix knows every project is different. So, we have mini concrete batching plants for all needs – whether you need to move around or stay put. Our plants help you make high-quality concrete easily and keep your projects on time and budget.
Here are the parameters of different models of mini concrete batch plant for sale, hoping to provide you with a reference.
| Model | AJY-25 | AJ-35 |
|---|---|---|
| Theoretical Productivity (m3/h) | 25 | 35 |
| Mixer Model (Mixer Output L) | JS500 | JS750 |
| Mixer Power (kW) | 18.5 | 30 |
| Mixing Cycle Period (s) | 67 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 |
| Standard Aggregate Bin Capacity (m3) | 2×3 | 2×5 |
| Category of Aggregate | 2/3/4 | 2/3/4 |
| Overall Weight (ton) | ≈15 | ≈22 |
| Installation Power (kW) | ≈61 | ≈73 |
| Model | AJ-25 | AJ-35 |
|---|---|---|
| Theoretical Productivity (m3/h) | 25 | 35 |
| Mixer Model (Mixer Output L) | JS500 | JS750 |
| Mixer Power (kW) | 18.5 | 30 |
| Mixing Cycle Period (s) | 67 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 |
| Standard Aggregate Bin Capacity (m3) | 3×3 | 3×5 |
| Category of Aggregate | 2/3 | 2/3/4 |
| Overall Weight (ton) | ≈15 | ≈18 |
| Installation Power (kW) | ≈65 | ≈75 |
If you’re unsure how to choose a suitable mini mix concrete plant for sale, you can contact us. Our professional team will devise the most appropriate solution for you.
Below, we will introduce the applications of mini concrete batching plants. You can compare them with your own project to see if a mini batch plant for sale is a suitable choice for you.
Mini Mobile Concrete Plants for Modern Building Challenges
Mini mobile concrete batching plants offer a unique combination of flexibility, efficiency, and cost-effectiveness, making them indispensable for a wide range of applications in the modern construction industry.
Here’s a detailed overview of their features and applications.
Features of Mini Mobile Concrete Batching Plants
The choice between a mini mobile concrete batching plant and other batching plants depends on the project’s scale, budget, duration, and location constraints. Each type has its distinct advantages tailored to specific requirements.
Mini concrete mixing plants have their own unique features.
- Footprint: Larger mixing stations need more substantial areas for setup and operation. But mini concrete plant for sale requires significantly less space, making them ideal for cramped or congested sites.
- Mobility: The mini mobile plants can be transported easily between sites, a feature that stationary plants do not possess. Even though some larger concrete batching plants are mobile, they typically do not match the ease of relocation of their mini counterparts.
- Operational Costs: Mini mobile concrete batching plants have output capacities ranging from 20 to 35 cubic meters per hour. The mini batch plant cost is generally lower, attributed to the smaller size and simpler configurations.
- Infrastructure Requirement: Mini concrete batching plants demand minimal infrastructure to get started. Larger plants might necessitate dedicated foundations, electricity connections, and water supply arrangements before installation.
- Energy Efficiency: Compared to ordinary or large concrete batching plants, mini concrete plants themselves require less energy to operate. They often include energy-saving features and can be powered by electric motors, which are more efficient and have a lower carbon footprint than diesel engines.
The Role of Mini Mobile Plants in Construction
The applications of mini concrete batching plants span across various sectors.
- Small to Medium-Scale Construction Projects: Given their lower operational costs and output capacities ranging from 20 to 35 cubic meters per hour, mini concrete batching plants are ideal for small to medium-sized projects.
They can provide on-site mixing for road repairs, community centers, small schools, or even backyard renovations. - Environmental Sensitive Projects: For projects in environmentally sensitive areas, where minimizing the construction footprint and reducing emissions are critical. Mini concrete batching plants’ energy efficiency and potential for electric operation reduce carbon emissions, while their smaller size limits land disturbance.
- Supplemental Manufacturing Capacity: For big construction companies, having a mini batching plant helps during busy times or with extra projects. The mini concrete batching plant offers flexibility, enabling the firm to quickly adapt to changing demands without overextending its primary resources.
- Temporary Construction Sites: For short-term projects like building event venues or disaster relief work, mini plants are very useful. They can be brought in, set up, and operational in a short time frame, then moved out upon project completion.
The advent of mini concrete batching plants opens up a wealth of possibilities for efficient, cost-effective, and environmentally friendly construction practices.
Project Stories with Aimix Mini Concrete Batching Plants
Aimix is a professional mini concrete batching plant manufacturer. Aimix batching plants have characteristics of stable performance, long service life, and low maintenance cost. They have been exported to more than 100 countries.
Below are two recent cases of our mini concrete batching plants.
Mobile Mini Concrete Batching Plant in Singapore
A Singapore customer needing a mini concrete plant contacted us in January 2024. Our team quickly grasped the client’s needs and offered a suitable plan and quote. The customer thought the mini batch plant price was very good.
Pleased with our fast and expert response, the customer quickly agreed to buy our AJY-35 mini mobile concrete batching plant. By the end of January 2024, we had finished production, and the mobile concrete batching plant was on its way to Singapore.
Upon reaching Singapore, our engineers started the installation immediately. They used expert practices for a quick and correct setup and also trained the operators thoroughly. By March 2024, our team had finished setting up the plant in less than two weeks, making it operational.
Stationary Mini Concrete Batching Plant in Malaysia
A customer in Malaysia decided to purchase a highly efficient concrete batching plant. He selected our AJ-35 stationary concrete batching plant. Upon receiving the order, we swiftly began the production process at the end of December 2023.
By mid-January 2024, this plant was successfully manufactured. Then the machinery was sent to Malaysia.
In February 2024, our group sent an expert installation team on-site, providing detailed setup advice and fine-tuning services to guarantee the machine could start operating smoothly. The equipment was officially operational by the end of February.
You can follow our website to get the latest cases of mini concrete batching plants.
Aimix also has small concrete batch plant, mobile concrete batch plant, ready mix plant, dry concrete plant and wet concrete plant, etc. No matter which one you choose, we are sure that our products can meet your demands greatly.
I believe you have a certain understanding of what is a mini concrete batch plant . Still struggling to find reliable and efficient concrete batching equipment? We’re here to help! Contact us now to discover more possibilities.
