A mobile batching plant for sale is a versatile, portable concrete production facility designed to mix and supply concrete on-site, directly at the construction location. Mobile concrete batching plants can be easily transported from one site to another, making them ideal for projects that require frequent relocation or are located in remote areas.
Key features: Easy transport, quick setup, precise batching, compact design, automated controls, and flexible production.
Models of Mobile Batching Plant for Sale
Aimix offers different models of mobile batching plants for sale designed to meet different production capacities and project needs, the production capacity of the mobile plant generally ranges from 25 m³/h to 75 m³/h or even higher-90 m³/h, and the models consist of AJY-25, AJY-35, AJY-50, AJY-60 and AJY-75.
Brief guidance on selection of mobile plant model:
- For small construction projects like residential housing and small road work, the AJY25 and AJY35 models are ideal choices, meeting typical requirements efficiently.
- For medium-sized projects such as bridge construction or larger buildings, the AJY50 and AJY60 models offer the necessary capacity and performance.
- For large-scale projects—including highways, railways, hydropower, or commercial concrete production, the AJY75 and AJY90 models are recommended for their high output and durability.
For customers looking for mobile batch plant, we will provide professional support to help them choose the most suitable batching plant model to match all the project requirements. If you are not very sure about how to make a right selection, just feel free to contact us without hesitation.
Applications of Mobile Batching Plants in Construction
Mobile batching plants are increasingly being utilized across various construction projects due to their flexibility, efficiency, and ability to produce high-quality concrete on-site. Here are some common applications of mobile concrete mixing plants on construction site:
For Road Construction
Mobile batch plants are frequently used in road construction projects to produce large volumes of concrete for pavements, bridges, and highways. Their ability to set up quickly allows for continuous operations, ensuring timely completion of roadworks.
For House Contruction
For residential developments and commercial buildings, mobile concrete mixing plants facilitate on-site concrete production, allowing contractors to efficiently manage varying concrete needs, such as slabs, walls, and foundations.
For Bridge Construction
Mobile batch plants support the construction of bridges by providing the necessary concrete on-site for various components, including foundations, beams, and deck slabs. The ability to produce custom mixes ensures that the concrete meets the specific structural requirements.
For Precast Concrete Production
Mobile batching plants are also used for precast concrete elements, allowing for the efficient production of components like beams, columns, and panels on-site, which can be quickly assembled, speeding up the overall construction process.
Key Components of a Mobile Batching Plant
A mobile batching plant is designed for quick setup, efficient production, and flexibility, especially popular in projects like roadwork, bridge construction, and remote developments where on-site concrete production is crucial. The key components of a mobile batching plant for sale include the followings:
- Aggregate Bins and Feeders: The aggregate bins and feeders store and distribute aggregates like sand, gravel, and crushed stone. Each bin typically has its own conveyor for accurate dosing.
- Weighing System: Essential for accurate proportions, the system weighs materials such as aggregates, cement, water, and additives. High-precision load cells are usually included to ensure mix consistency.
- Mixing Unit: The concrete mixer is the core of the mobile batch plant, and it blends all ingredients. Common types include twin-shaft, planetary, and pan mixers, each suited to different types of concrete and production capacities.
- Water Supply System: The water supply system controls water dosing, crucial for mix quality and consistency, and it often includes a water tank and dosing pump for precise control.
- Cement Silos and Screw Conveyors: Cement silos store and transport cement and other powder materials like fly ash. Screw conveyors feed cement into the mixer in a controlled manner.
- Control System: Control system is the central unit for operating the plant, this system typically features a PLC-based or computerized system for managing batching operations, storing recipes, and monitoring production in real-time.
- Additive System: This system handles admixtures like plasticizers and accelerators, and it usually includes a dosing pump and tank for accurate addition of these materials.
- Chassis and Wheels: They make the mixing plant for sale mobile. The chassis is designed for easy transport and can be quickly mounted on-site.
- Power Supply: The power supply provides the necessary energy for plant operations. It can be powered by a generator or connected to an onsite power supply, depending on the setup.
Adavantages of Mobile Concrete Batching Plant
Mobile concrete batching plant for sale offers many advantages for construction projects that require flexibility, efficiency, and ease of use. Here are the key advantages of using the plant:
Portability and Quick Setup
Easy Relocation: Mobile batching plants can be quickly disassembled, transported, and reassembled at new job sites. This portability is ideal for contractors working on multiple projects or for temporary construction sites.
Rapid Deployment: Designed for fast setup, mobile plants can be ready for operation within hours, saving time on preliminary setup work and helping projects stay on schedule.
Cost-Effectiveness
Reduced Transportation Costs: With a mobile batching concrete plant on-site, there’s no need to transport ready-mix concrete from a central location, reducing fuel and transportation costs significantly.
Lower Labor Costs: Automation features in most mobile plants simplify operation, minimizing the need for a large crew and reducing labor expenses.
Flexible Production Capacity
Adaptable Output: Mobile mixing plants come in various capacities, allowing them to handle small to large-scale projects. Adjusting production levels based on project requirements ensures optimized concrete production.
Consistent Concrete Quality: With in-built mixing capabilities, mobile plants ensure a consistent and high-quality concrete mix, crucial for meeting construction standards on-site.
Automated Control Systems
Ease of Operation: Most mobile batching plants are equipped with automated control systems that allow operators to easily monitor and adjust the production process, improving accuracy and efficiency.
Remote Monitoring and Control: Advanced models offer remote monitoring, enabling operators to control and troubleshoot the batching plant from a distance, which is especially useful for large or remote job sites.
Environmental and Compliance Benefits
Emission Control Options: Mobile plants often come with diesel and electric power options, allowing contractors to choose environmentally friendly options and comply with emissions standards.
Reduced Waste: With precise control over batch sizes, mobile batching plants help minimize concrete wastage, ensuring materials are used efficiently and sustainably.
Versatility Across Projects
Wide Range of Applications: Mobile concrete batch plants are ideal for various applications, from road construction and bridge building to residential and commercial projects. Their versatility makes them suitable for contractors handling diverse types of projects.
Adaptable to Any Job Site: Whether operating in urban areas or remote, rugged environments, mobile batching plants are designed to perform consistently in varied settings.
Low Maintenance Requirements and Reliable Support
Durable Design: Mobile batching plants are built with durable materials to withstand frequent relocations and challenging conditions, reducing wear and tear.
Supplier Support: Reputable suppliers offer ongoing maintenance, spare parts, and training, ensuring the plant’s longevity and smooth operation, which maximizes return on investment.
Reasons to Choose Mobile Batch Plant from Reliable Supplier
Quality Assurance and Warranties
Reliable suppliers offer high-quality mobile batch plants for sale with durable components, precise manufacturing, and adherence to industry standards, which ensures longevity and consistent performance.
Comprehensive warranties provided by reputable suppliers cover essential parts and labor, giving you peace of mind and protection against unexpected costs. Warranties also often come with scheduled maintenance services to keep the equipment in peak condition.
Post-Sales Support and Maintenance Services
A reputable concrete plant supplier provides post-sales support, including quick access to spare parts, technical assistance, and troubleshooting. This support helps avoid costly downtime and ensures your batching plant operates efficiently throughout its lifespan.
Maintenance services offered by trusted suppliers include regular inspections, cleaning, and parts replacement. Preventative maintenance minimizes wear and tear, reduces the risk of breakdowns, and optimizes production rates.
Supplier Expertise in Installation and Training
Installing a mobile batching plant requires technical expertise to ensure safe, efficient operation. Reliable concrete batching plant suppliers provide skilled technicians to guide you through setup and adjustments tailored to your site’s specifications.
Training services from trusted plant suppliers help your team quickly gain confidence in operating and maintaining the batching plant. Comprehensive training minimizes operational errors, increases productivity, and enhances safety on the job site.
Commitment to Compliance and Innovation
Reliable batch plant suppliers stay updated with industry regulations and standards, ensuring the plant equipment is compliant with environmental, safety, and quality standards, which is essential for construction projects to avoid penalties or delays.
Many reputable suppliers invest in research and development, offering modern features like advanced automation, remote monitoring, and energy-efficient technology. These innovations not only improve mixing plant performance but can also save on operational costs over time.
Investing in a mobile batching plant for sale from a reliable supplier guarantees product quality, dependable support, and access to the latest technology, all of which contribute to a more efficient, productive, and profitable operation on construction projects.
Installation Steps for Mobile Concrete Batch Plants
1. Site Preparation
Level the Ground: Ensure the site is level and firm to support the weight of the mobile plant.
Power and Water Setup: Make provisions for power and water connections, depending on plant requirements.
2. Position the Chassis and Stabilize
Move the Plant into Position: Transport the mobile batching plant to the prepared site, usually by towing or loading it on a trailer.
Unfold the Stabilizers: Mobile plants typically have hydraulic or mechanical stabilizers. Extend and adjust them to provide a stable foundation for the plant.
3. Install Aggregate Bins
Place Bins: Position the aggregate bins in their designated area on the plant chassis.
Secure Connections: Check and secure bolts and fasteners to hold the bins firmly in place.
4. Set Up the Conveyors
Position the Belt Conveyor: If using a belt conveyor, unfold and position it to transport aggregates from bins to the mixer.
Adjust and Secure: Make sure the conveyor is aligned properly and securely attached.
5. Install the Mixer and Cement Silo
Mount the Mixer: Place the concrete mixer unit on its supports or stand, ensuring it’s stable and level.
Position the Cement Silo: If the cement silo is separate from the plant, position it nearby. Connect the screw conveyor to transport cement from the silo to the mixer.
6. Connect Weighing Systems and Control Panel
Weighing Systems: Connect load cells and weighing sensors for aggregates, water, cement, and additives.
Control System Setup: Install the control panel in a designated area, typically in an operator cabin or nearby shelter, and link it to the plant’s weighing and dosing systems.
7. Connect Water and Additive Systems
Install Water Tank and Pump: Position the water tank and connect it to the dosing pump and mixer.
Set Up Additive Tanks: Place any additive tanks and connect them to the dosing pump. Ensure that all pipelines are secure and leak-free.
8. Power Up the Plant
Power Source Connection: Connect the power supply, whether from an onsite generator or main power line.
System Check: Power up the control panel and ensure all systems respond correctly. Verify that sensors, motors, and pumps are working.
9. Calibration
Calibrate Weighing Systems: Conduct calibration for accurate measurement of aggregates, cement, water, and additives.
Mixer Calibration: Run a test batch to ensure the mixer operates smoothly and produces consistent quality.
10. Test Run and Inspection
Run a Trial Batch: Start a trial mixing cycle to verify that all components operate as expected.
Inspect for Leaks or Loose Parts: Check all connections, bolts, and seals for stability and fix any issues.
Final Adjustments: Make any last-minute adjustments to ensure smooth operation and quality mixing.
Interested in learning more about Aimix mobile concrete plant for sale and finding the perfect model for your construction project? Reach out to us for tailored recommendations, and we’ll do our utmost to support you in achieving outstanding results for your business.
