A mobile ready mix concrete plant is a portable concrete batching solution designed for on-site concrete production. This type of plant can be easily transported and quickly installed, making them ideal for projects that require flexibility and efficiency. The mobile rmc plants are widely used in road construction, bridge building, remote-site projects, and urban development, reducing transportation costs and increasing productivity.
Types of Our Mobile Ready Mix Concrete Plant
Aimix offers a range of mobile ready mix concrete plants to meet diverse project needs, including the AJY, AJSY, and AJZY types. These portable ready mix plants feature compact, modular designs that allow for quick installation and easy relocation, making them ideal for various construction projects. If you’re looking for a plant for your project, simply share your requirements with us, and we’ll provide a tailored solution to fit your needs perfectly.
AJY Type Mobile Ready Mix Plant
- Hot-sale Models: AJY60, AJY90, AJY120
- Productivity: 60-120 m³/h
- Mixer: Twin shaft mixer, Planetary
- Aggregate Feeder: belt type
AJSY Type Ready Mix Mobile Concrete Plant
- Hot-sale Models: AJSY20, AJSY40
- Productivity: 20-40 m³/h
- Mixer: twin shaft mixer
- Aggregate Feeder: 2×3.5 m³
AJZY Drum Type Mobile RMC Plant
- Hot-sale Models: AJZY40, AJZY60
- Productivity: 40-60 m³/h
- Mixer: JZM750-JZM1500
- Mixing Period: 90-120s
Applications of Mobile Ready Mix Concrete Plants
Mobile ready mix concrete plants are versatile and can be used in a wide range of construction projects. Their portability and efficiency make them ideal for various applications:
01Road Construction Projects
Ideal for Highway and Remote Roadwork: Mobile ready mix plants can be transported directly to road construction sites, allowing for continuous concrete production and reducing delays caused by transportation.
Efficient for Large and Small Roads: Whether it’s a small rural road or a major highway, mobile plants provide flexibility to meet the demands of road construction.
02Small to Medium-Sized Construction Sites
Residential and Commercial Building Projects: For residential complexes, office buildings, and small commercial structures, RMC mobile plants offer a cost-effective solution for on-site concrete production.
Quick Setup for Smaller Sites: These plants are ideal for construction projects with space constraints, providing fresh concrete without the need for extensive infrastructure.
03Infrastructure Projects
Bridges, Tunnels, and Rail Construction: Large-scale infrastructure projects often require specific concrete mixes and high production rates. Mobile ready mix concrete plants can be relocated based on the project’s needs, ensuring the timely availability of concrete.
Customizable Concrete Types: The mobile batching plants are ideal for producing different types of concrete, such as high-strength or self-compacting, necessary for infrastructure work.
04Remote and Rural Locations
Suitable for Areas Where Stationary Plants Are Impractical: In remote or rural areas where it is difficult to set up a stationary batching plant, mobile ready mix plants provide a practical solution.
No Need for Extensive Site Preparation: These mobile type ready mix plants can be set up quickly and without the need for significant infrastructure, making them perfect for projects in hard-to-reach locations.
Mobile ready mix concrete plants are perfect for a variety of construction projects, offering flexibility, cost savings, and on-site concrete production. From road construction to infrastructure projects in remote areas, they help meet the growing demand for efficiency in the construction industry.
Top Reasons to Invest in a Ready Mix Mobile Concrete Plant
Investing in a ready mix mobile concrete plant offers significant advantages, from cost and time savings to quality control and environmental benefits, making it a smart choice for construction projects of all sizes.
Portability and Flexibility
Mobile ready mix concrete plants can be easily transported between different construction sites. This portability allows for quick deployment in various locations, especially on projects that require frequent relocation or are in hard-to-reach areas. They provide flexibility in meeting the needs of diverse project types.
Cost Savings
Investing in a mobile rmc plant can lead to significant cost savings by eliminating the need for transportation of ready-mix concrete from off-site batch plants. Concrete is produced on-site, reducing fuel and logistics costs. Additionally, waste is minimized by mixing only the required amount of concrete, lowering material expenses.
Quick Setup and Operation
Mobile ready mix plants are designed for fast setup, generally within several days, reducing downtime and allowing projects to progress smoothly. This efficiency in setup ensures that construction teams can quickly get started without long delays, making them ideal for time-sensitive projects.
Consistency and Quality Control
With precise, on-site batching, mobile ready mixed plants allow for accurate control of the concrete mix. This ensures consistent quality and strength for every batch, reducing the likelihood of errors or subpar concrete, which can lead to costly rework or delays.
Sustainability
Ready mix mobile plants help reduce waste by mixing the exact amount of concrete needed for each jobsite. Aimix mobile plants are equipped with eco-friendly features such as water recycling and dust suppression, contributing to more sustainable and environmentally responsible construction practices.
Reduced Infrastructure Requirements
Unlike stationary batching plants that often require heavy infrastructure or permanent foundations, mobile ready mix plants can be set up without extensive site preparation. This makes them a cost-effective and practical solution for temporary or smaller construction sites.
Increased Productivity
Mobile RMC plants enable continuous, on-demand production of fresh concrete, ensuring that construction teams have a steady supply of material. This reduces delays caused by concrete shortages and keeps the workforce productive, ultimately speeding up the project timeline.
Adaptability for Various Projects
Whether for small residential buildings, large commercial complexes, or infrastructure projects, RMC mobile plants can be easily adapted to meet the unique requirements of different concrete types, including high-strength, self-compacting, or specialty mixes.
How to Choose the Right Mobile Ready Mix Concrete Plant Equipment
Choosing the right mobile ready mix concrete plant equipment is crucial for ensuring efficiency, cost-effectiveness, and seamless operation in the construction projects. You can make a right decision by considering the following factors:
Understanding your construction project needs is the first step in selecting the appropriate batching plant.
Project Scale:
- Small-scale projects (housing developments or road repairs) may only need a compact mobile ready mix plant with a capacity of 25–50 m³/h.
- Large-scale projects (bridges or high-rise buildings) might require a higher-capacity plant ranging from 60–100 m³/h or more.
Project Location:
- Remote or rural sites benefit from plants with self-contained power sources and water tanks.
- Urban locations may require more compact portable ready mix plant designs to fit within tight spaces.
Concrete Volume Needs:
Determine the daily or weekly concrete output required and choose a plant that can handle your peak demand without overloading.
Balancing your investment with long-term value is key.
Initial Investment Costs:
Compact mobile read mix concrete plants tend to be more affordable compared to larger, high-capacity models.
Operating Costs:
Consider the factor in fuel, labor, and maintenance expenses. Mobile rmc plants with efficient energy use and low maintenance requirements can lead to greater long-term savings.
Return on Investment (ROI):
Calculate how quickly the plant will pay for itself based on usage frequency and project needs. A ready mix mobile concrete plant that serves multiple projects can significantly enhance ROI.
Different projects may demand specialized concrete mixes.
Standard Mixes:
Suitable for general construction like foundations and slabs.
High-Strength Concrete:
Structural components like beams, columns, and bridges need high-strength concrete. It is essential to ensure the mobile plant can precisely mix and batch high-strength grades to meet the concrete production needs.
Self-Compacting or Specialty Mixes:
For projects requiring specialized properties, it is necessary to choose a mobile rmc plant with advanced mixing and control systems to ensure consistency and quality.
Evaluate how often the plant needs to be relocated.
Frequent Relocation:
Opt for a trailer-mounted concrete mobile plant for quick transport and setup.
Occasional Relocation:
For projects requiring limited movement, skid-mounted plants may suffice. They are easier to relocate with the aid of cranes or flatbeds.
Site Accessibility:
Ensure the mobile ready mix plant can be transported to sites with challenging terrain or limited road access.
Supplier Reliability:
Choosing a reputable concrete plant manufacturer and supplier ensures reliability and quality.
Research customer reviews or case studies to know real-world performance and reliability. Reliable manufacturers usually provide durable and high-performance mobile ready mix batching plants.
Good support ensures smooth operation and minimizes downtime of the concrete plant.
Warranties:
Look for mobile rmc plant suppliers offering comprehensive warranties on parts and equipment.
Training Services:
It matters a lot to ensure the supplier provides operator training to maximize efficiency and safety.
Maintenance and Spare Parts:
Availability of local service centers and quick access to spare parts is crucial to avoid project delays. Some manufacturers offer scheduled maintenance packages to keep the plant in optimal condition.
Mobile VS Stationary Ready Mix Plant: Which is Better for Your Project?
When deciding between a mobile or stationary ready mix plant, it’s important to consider the specific needs of your project. Both types have distinct advantages, so choosing the right one depends on factors like project size, location, budget, and production requirements.
Mobile ready mix plants are highly portable and ideal for projects where flexibility is key. They can be easily transported between job sites, making them perfect for small to medium-sized projects, remote locations, or temporary construction sites. The mobile ready mix plants offer quick setup and dismantling, ensuring minimal downtime. Mobile plants are also cost-effective for short-term projects due to their reduced infrastructure requirements and lower transportation costs for concrete.
On the other hand, stationary ready mix plants are better suited for large-scale, long-term projects that require a consistent, high volume of concrete over an extended period. They are more suitable for permanent setups in large urban developments or major infrastructure projects like highways, bridges, or tunnels. These stationary batching plants offer higher production capacities and greater efficiency in mass concrete production.
In conclusion, choosing the suitable concrete production solution depends on the scale, location, and duration of your project. For smaller, flexible, and mobile needs, a mobile plant is the best choice, while stationary plants are ideal for large, continuous, long-term projects requiring higher volumes and stability.
How to Cut Costs and Improve Productivity with a Mobile RMC Plant?
The cost of a mobile ready mix concrete plant varies depending on factors like production capacity, features, and customization. Additional costs include transportation, installation, maintenance, and operational expenses. Cutting costs and improving productivity with a mobile RMC plant requires strategic planning and operational efficiency. Here we list some ways to help you achieve this:
Minimize Transport Costs
Mobile RMC plants allow concrete to be produced directly on-site, which eliminates the need for long-distance transportation. This reduces fuel consumption and transport-related costs, making the entire process more cost-effective.
Optimize Material Usage
Modern mobile RMC plants are equipped with automated batching systems that ensure precise mixing of materials. This minimizes waste, ensures that only the necessary amounts of raw materials are used, and prevents over-ordering. Additionally, unused concrete can often be recycled and reused in future mixes, further reducing material costs.
Increase Flexibility
RMC mobile plants can be relocated to various job sites, maximizing their use across multiple construction projects. They also offer adjustable production capacities, so output can be scaled according to demand, helping to avoid unnecessary production during slower periods.
Reduce Labor Costs
With automated processes for batching, mixing, and discharging concrete, this type of mobile plants require fewer manual laborers. This reduces overall labor expenses and streamlines logistics by eliminating the need for extra workers to manage transportation.
Streamline Maintenance
Regular maintenance and efficient spare parts management help prevent unexpected breakdowns and downtime, saving on repair costs and keeping the plant running smoothly.
Use Technology
Real-time monitoring and digital tools allow for efficient scheduling and performance tracking, ensuring that resources are utilized optimally.
Improve Site Planning
Proper production scheduling helps reduce idle time, ensuring concrete is ready when needed and that delays are minimized.
