Hopper Batching Plant

Hopper batching plant has wide application in industrial concrete mixing projects where temporary production requires ±2% error in concrete. It has characteristics of less land occupation, easy maintenance, easy installation and simple operation, so it is much more popular on the market, which is a smart investment. In China, we use cement. Additive, water, sand, pebble, etc as raw materials, through loading, conveying, storing, batching, weighing, mixing and unloading, can produce finished concrete that meets quality requirements. Now let’s learn about the types of hopper lift concrete batching plant.

AJ-50 hopper concrete plant
AJ-50 hopper concrete plant

Types of hopper type concrete batching plant

Aimix mainly can supply you with four types of plants: AJ-25, AJ-35, AJ-50 and AJ-75. And up to now, we have exported more than 100 sets of hopper batching plants to abroad. Such as, Pakistan, Indonesia, Philippines, Uzbekistan, Indonesia, Russia, Bangladesh, Kazakhstan, Tajikistan, Kenya and Sri Lanka. What’s more, we have set up after-sales offices in Pakistan, Philippines, Sri Lanka, Bangladesh, Indonesia, Uzbekistan and Russia, if you have any problems, contact them, they will provide you with best solutions. Moreover, we have spare parts supply, if you need some parts, we can arrange shipment within 48 hours.

AJ-25 hopper concrete plant in Pakistan

AJ-25 small concrete batching plant
AJ-25 concrete plant
AJ-25 concrete ready mix plant
AJ-25 skip hoist concrete plant Pakistan

Model AJ-25
Theoretical Productivity (m3/h) 25
Mixer Model (Mixer Output L) JS500
Mixer Power (kW) 18.5
Mixing Cycle Period (s) 67
Rated Input Volume (Model of Batching Machine L) 800
Standard Aggregate Bin Capacity (m3) 3×3
Category of Aggregate 2/3
Overall Weight (ton) ≈15
Installation Power (kW) ≈65

AJ-35 skip hoist concrete batching plant in Philippines

AJ-35 hopper concrete plant in Philippines
AJ-35 hopper concrete plant Philippines
AJ-35 hopper concrete plant
installation of AJ-35 hopper concrete plant

Model AJ-35
Theoretical Productivity (m3/h) 35
Mixer Model (Mixer Output L) JS750
Mixer Power (kW) 30
Mixing Cycle Period (s) 72
Rated Input Volume (Model of Batching Machine L) 1200
Standard Aggregate Bin Capacity (m3) 3×5
Category of Aggregate 2/3/4
Overall Weight (ton) ≈18
Installation Power (kW) ≈75

AJ-50 stationary hopper batching plant in Bangladesh

AJ-50 concrete batch plant Bangladesh
AJ-50 concrete batching plant
AJ-50 concrete plant
JS1000 twin shaft mixer

Model AJ-50
Theoretical Productivity (m3/h) 50
Mixer Model (Mixer Output L) JS1000
Mixer Power (kW) 2×18.5
Mixing Cycle Period (s) 72
Rated Input Volume (Model of Batching Machine L) 1600
Standard Aggregate Bin Capacity (m3) 3×8
Category of Aggregate 3/4
Overall Weight (ton) ≈23
Installation Power (kW) ≈100

AJ-75 hopper concrete plant in Uzbekistan

AJ-75 hopper concrete plant in Uzbekistan
AJ-75 concrete plant in Uzbekistan

Model AJ-75
Theoretical Productivity (m3/h) 75
Mixer Model (Mixer Output L) JS1500
Mixer Power (kW) 2×30
Mixing Cycle Period (s) 72
Rated Input Volume (Model of Batching Machine L) 2400
Standard Aggregate Bin Capacity (m3) 3×12
Category of Aggregate 4/5
Overall Weight (ton) ≈30
Installation Power (kW) ≈140

AJ-35 video

aimix service team

AIMIX Uzbekistan
in Uzbekistan

AIMIX Indonesia
in Indonesia

AIMIX Pakistan
in Pakistan

AIMIX Philippines
in Philippines

Aimix Sri Lanka
in Sri Lanka

Next, let’s know about characteristics of skip hoist type concrete batching plant, so that you will know which type is your best choice.

Characteristics and features of skip hoist concrete batching plant

1. This series of concrete plant consists of batching system, mixing system and electric control system. Meanwhile, it is with manual control, automatic compensation for drop, sandstone water content compensation, can achieve automatic concrete production.

batching system
batching system

planetary concrete mixer
planetary concrete mixer

JS1500 twin shaft concrete mixer
JS1500 twin shaft concrete mixer

electric control system
electric control system

2. Fast installation. Including control system and batching machine, it takes about ten days to install the equipment before production.

3. Feeding of skip hoist concrete batch plant is by means of hoisting lifting hopper. The unique design of the hopper and track makes it easy and efficient to hold and dump the aggregate, and greatly reduces the footprint of the site.

4. All of powders is in closed state during conveying, measuring and discharging. We use cement silos to store the powders. The main tower is provided with imported dust collector and induced draft fan, negative pressure adsorption aggregate aggregate cover, main machine, powder measuring bucket and other places; dust belt conveyor with outer packaging and receiving chute; the main tower can adopt a fully enclosed structure. Thereby reducing dust and noise pollution.

200t cement silo
200t welded cement silo

100t horizontal cement silo
100t horizontal cement silo

5. Small concrete plant with skip hoist has small electric power, light load, short track, and has general requirement of productivity. Generally, the lifting motor is directly started, and the limit switch is used to control the lifting and stopping.

In addition types and characteristics, you also need to know the working principle of the plant, so that you can operate the plant better.

Working principle of concrete plant with skip hoist

Before the production, you need to know no matter aggregate, powder or additive, batching, weighing of all raw materials are synchronously.

Aggregate: The wheel loader will load aggregate to the hopper of concrete batching machine, through batching and weighing, batched aggregate will be discharged to the skip hoist, and skip hoist will convey and discharge aggregate to the concrete mixer.

Cement and fly ash: In China, we use cement and fly ash as powder for skip hoist type concrete mixing plant, the powder will enter their own weighing system through screw conveyor, and through weighing, enter twin shaft concrete mixer.

screw conveyor
screw conveyor for powder delivering

Water and additive: users should prepare a water pool to supply water, and additive is in additive tank. Then two types of liquid enter their weighing, after weighing, enter the mixing engine.

When three types of raw materials are in the mixing tank, start mixing according to the designated time, later, produce fresh concrete.

But during the working, there are many things need to pay attention, here I will mention three things for you. If you meet any other questions, call us: +86 18569987230, we will help you solve it. Bellows are some principles when you operating the skip hoist concrete mixing plant.

Issues need to pay attention when you use the plant

1. Can’t take control computer as office computer.

2. Please do not produce during lightning weather, turn off the system and disconnect the main power supply.

3. The drawing and other brochures of skip hoist concrete production equipment should be always in the control room.

Besides these basic things, you must pay much concern to price and cost. I can’t show you price on this page, because different countries will get different price, for they use different configurations, different types, and they have different distances from us. So if you really want to know the price and cost of hopper batching plant, mailto us: market@aimixgroup.com, we can give you more details about hopper batching plant.

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