The stationary concrete plant is fixed on the foundation and won’t be moved to another site. So it has a solid base and compact configuration, meanwhile, can realize higher production than mobile concrete plant. Therefore, stationary concrete batching plants are very suitable for the project with a long period and amount of work. For example, building construction, water conservancy engineering, bridge, and airport project, etc. Now let’s learn about how many capacities for your choice.
Types of stationary concrete plants
In addition capacity, there is another way to define the stationary concrete batch plant: the delivery of aggregate.
Skip hoist concrete batching plant
AJ-25, AJ-35, AJ-50, and AJ-75 are hopper type stationary concrete plants. This type of concrete mixing equipment has features of small land occupation, quick installation, convenient maintenance, etc. But its productivity is lower than belt types.
AJ-25 in Pakistan
| Model | AJ-25 |
| Theoretical Productivity (m3/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Standard Aggregate Bin Capacity (m3) | 3×3 |
| Category of Aggregate | 2/3 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
AJ-35 in Philippines
| Model | AJ-35 |
| Theoretical Productivity (m3/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Standard Aggregate Bin Capacity (m3) | 3×5 |
| Category of Aggregate | 2/3/4 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
AJ-50 in Philippines
| Model | AJ-50 |
| Theoretical Productivity (m3/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 3×8 |
| Category of Aggregate | 3/4 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
AJ-75 in Uzbekistan
| Model | AJ-75 |
| Theoretical Productivity (m3/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 3×12 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
Belt conveyor type concrete plant
Why is it named belt type plant? Because all of aggregate will enter mixer through a long belt. This type stationary concrete batching plant for sale has characteristics of accurate weighing, efficient production and completely discharge. So if you want to produce a large quantity of quality concrete, this type will be your best choice. Models mainly are: AJ-60, AJ-90, AJ-120 and AJ-180. If you don’t wanna these types, we can customize a suitable one for you.
AJ-60 in Sri Lanka
| Model | AJ-60 |
| Theoretical Productivity (m3/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 4×7 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
AJ-90 in Uzbekistan
| Model | AJ-90 |
| Theoretical Productivity (m3/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
| Model | AJ-120 |
| Theoretical Productivity (m3/h) | 120 |
| Mixer Model (Mixer Output L) | MAO3000/2000(SICOMA) |
| Mixer Power (kW) | 2×37 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 3000 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5/6 |
| Overall Weight (ton) | ≈93 |
| Installation Power (kW) | ≈220 |
| Model | AJ-180 |
| Theoretical Productivity (m3/h) | 180 |
| Mixer Model (Mixer Output L) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×55 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 4500 |
| Standard Aggregate Bin Capacity (m3) | 4×20 |
| Category of Aggregate | 4/5/6 |
| Overall Weight (ton) | ≈101 |
| Installation Power (kW) | ≈290 |
In a word, you can choose a most suitable plant for your project. Now you have known the capacity of stationary concretebatching plant we can supply, next we will learn about the structure of the concrete mixing equipment, so that you will know what raw materials you need and how many labors you need.
Feedback from our users
AJ-50 user spoke highly of our plant
Customer Feedback From AJ-35 Hopper Concrete Batching Plant Operator In Philippines
Structure of stationary concrete plant
Raw materials storage system
For aggregate batching machine: we use wheel loader to discharge raw materials into aggregate batcher, through aggregate batcher, raw materials, such as, pebble, macadam, sand will be batched accurately,Our batching machine has 3 types to choose from:Central weighing batcher;Belt weighing batcher;Individual weighing batcher.
For powder cement silo: AIMIX has four types of powder storage system: welded type cement silo, bolted type cement silo, low level horizontal cement silo and mobile cement silo. Welded type is a complete unit with lower price; bolted type will cost very little in shipment; horizontal type is low-level; while mobile type is convenient to move around.
For water and additive. At the installation time, our engineer will build a reservoir. And additive is in its pump.
Mixing machine
According to the different mixing effect, you can choose JS series twin shaft mixer, Sicoma concrete mixer, JN series planetary concrete mixer. Usually we use JS series concrete mixer.
Specifications of JS series concrete mixer
| Item | Charging Capacity (L) | Discharging Capacity(L) | Productivity( m/h) | Aggregate Size(cobble/gravel) (mm) | Overall Dimension (LXWXH) (mm) |
| JS500 | 800 | 500 | 25 Min | 80/60 | 4486x3030x5280 |
| JS750 | 1200 | 750 | 35 Min | 80/60 | 5100x2250x6700 |
| JS1000 | 1600 | 1000 | 50 Min | 80/60 | 8765x3436x9540 |
| JS1500 | 2400 | 1500 | 75 Min | 80/60 | 9645X3436X9700 |
| JS2000 | 3200 | 2000 | 100 Min | 80/60 | 3500X2320X1677 |
| JS3000 | 4800 | 3000 | 150 Min | 80/60 | 3990X2600X1700 |
| JS4000 | 6400 | 4000 | 200 Min | 120/100 | 4450X3050X2380 |
Materials transport system
For aggregate: we use belt conveyor or bucket. They can realize different productivity. AJ-25, AJ-35, AJ-50 and AJ-75 are using bucket; AJ-60, AJ-90, AJ-120 and AJ-180 stationary batching plants use belt conveyor. So belt conveyor type concrete plant is much more efficient than bucket type.
Control system
There are two types control system you can choose: semi automatic and fully automatic. The only difference is whether it is with computer. Fully automatic can print some details, and visually display the working state of the stationary concrete batching plant and formula proportion.
In addition these systems, there are also weighing system, aggregate weighing system is aggregate batcher, while for powder and liquid, they have their own weighing system at the top of concrete mixer machine. Now it is time to know the whole concrete production procedure, you will know how does a stationary concrete mixing plant for sale work.
Installation about stationary concrete plants
Take skip hoist concrete plant as an example.
1. Assemble main mixer and weighing system. Main engine should be in the middle of the foundation.
2. Hoist the cement silo. If you choose bolted type cement silo, you need to assemble the silo in advance.
3. Assemble concrete batching machine. It will take three to four hours to finish this step.
4. According to the drawing, put the control room in right position.
5. Assemble other parts of the main mixer.
6. Add the oil and debug.
7. Train the local operator and produce concrete.
Installation Video Of AJ-35 Concrete Batching Plant
All in all, the normal installation time of skip hoist concrete batching plant is about 10 days, you need to pay attention.
Working procedure of stationary concrete batch plant
In general, there are five steps for equipment to produce concrete: loading, transport, weighing, mixing, and unloading.
Loading:
wheel loader loads the raw materials into the aggregate batching machine. After weighing, then transport to mixing system.
Water pump and additive pump pour the water and additive into weighing system, then enter mixing system.
Cement and fly ash will enter their own weighing system through a screw conveyor, then enter the concrete mixer machine.
Mixing:
After all above steps, three kinds of raw materials are in twin shaft concrete mixer, the core of stationary concrete batch plant for sale.
Unloading:
When the set mixing time is over, the finished products will be unloaded into a concrete transport truck and sent to the site. If you need an on-site concrete batching plant, you may don’t need a concrete transit mixer.
The above is the whole concrete production process and also the workflow of stationary concrete mixing plant. There are many details that need to be paid attention to. If you buy our machines, our staff will show you some routine repairs and maintenance.
How about stationary concretebatching plant price
Now you must be very curious about stationary concrete batching plant price. But we can’t display the price on this page, for our customers are from all over the world, because of different models, different configurations, and different transportation, the costs Prices will be inconsistent.Thus, if you want to get an accurate price, leave your contact information on this page, our salesman will make a corresponding quotation for you. At the end of this page, I want to show you some installation details, you can have a look, hope it is useful for you.
Through this page, I believe you have been very clear about a stationary concrete plant, you may know which type is your ideal choice. So if you have any other questions, contact us, we will give you a quick reply.