Our client is a long-standing commercial concrete supplier based in Kuching, Malaysia. Serving a wide network of construction contractors, their business plays a key role in supporting regional infrastructure projects, including bridges, housing, and roadways. As Malaysia’s infrastructure development accelerates, the client faced increasing pressure to meet higher daily concrete demand with limited equipment.
Despite having multiple batching units, the client’s production capacity was stretched thin, especially during peak periods. The existing plants suffered from inconsistent batching accuracy, frequent delays in raw material feeding, and prolonged downtime during maintenance.
The client needed a robust, high-output solution to:
- Increase production capacity
- Ensure consistent concrete quality
- Streamline operations for higher overall efficiency
Our Solution: AJ180 Stationary Batching Plant with SICOMA Mixer
To address these goals, AIMIX proposed the AJ180 stationary concrete batching plant, equipped with a 3m³ SICOMA twin-shaft mixer, engineered for heavy-duty, continuous operation.
Customized Configuration Highlights:
- Mixer: 3m³ SICOMA high-efficiency mixer
- Cement Silos: Three 200ton silos
- Aggregate Bins: Four-bin system with independent weighing
- Control System: Dual-mode automated system with mobile access
- Feeding System: Precision automated feeding with calibration and remote control
Installation and Commissioning Support
Beyond equipment supply, we provided on-site installation guidance and commissioning assistance, ensuring all components were installed correctly and operating smoothly. Our experienced engineers worked closely with the client’s team to complete the setup and training within the planned schedule.
The plant has already completed commissioning and trial production and is now fully ready for commercial operation.
Benefits: Automation, Efficiency, and Durability
The AJ180 offers more than raw output—it transforms how batching is done through smart automation and premium-grade components.
Integrated Control System
- One-click start/stop and dual operation modes
- Reduces preparation time by 30%
- Lowers manual error rate by 50%, improving production continuity
Precision Feeding System
- Real-time remote control via mobile terminal
- Automatic calibration for mix ratios
- Production continuity improved by 20%
- Raw material waste reduced by 10%
- Smart alerts for low material levels and automatic replenishment
SICOMA Mixer: Built for Heavy Loads
- International-grade mixer ensures durability under constant high-volume operation
- Wear-resistant components extend mixer service life by over 50%
- Maintenance intervals exceed 6,000 hours, lowering total cost of ownership
- Stable and uniform mixing performance enhances concrete strength and finish
Expected Impact and Business Outlook
With the AJ180 batching plant in place, the client can now confidently tackle larger contracts and service more customers without delay. Faster batching cycles, automated control, and minimal downtime ensure that every cubic meter of concrete is delivered on time and at consistent quality.
This upgrade positions the client as a strong and reliable RMC supplier in the region—fully prepared to scale operations as demand rises. Stay tuned to see how this high-capacity batching plant continues to support their business growth and long-term success!
