A concrete batching plant for sale is an essential piece of equipment for construction projects requiring large quantities of concrete. Available in various types and configurations, the concrete plants are designed to produce concrete by combining several ingredients such as cement, water, aggregates and additives. Whether you’re looking for a stationary, mobile, wet, or dry mix plant, Aimix offers a suitable option for your needs.
AIMIX Concrete Batching Plants Projects
AJ-180 Stationary Concrete Batching Plant for Sale
Delivery time: April 2024
Location: in Kazakhstan
Services Provided: Safe Delivery, Installation, Commissioning, Operational Training
Customer Feedback: “Aimix team is professional in intalling the batching plant and always offers rapid support. This AJ-180 stationary plant meets our concrete production needs. We would be glad to introduce Aimix to other customers who have the need of concrete plants”
AJ-180 Stationary Batch Plant for Sale
Delivery time: Dec 2022
Location: in Malaysia
Services Provided: Safe Delivery, Installation, Commissioning, Operational Training
Customer Feedback: “This batching plant works efficiently and reliably, producing high-quality concrete for our projects. It is a cost-effective solution for us. Aimix has branch office here and is a reliable partner because the team can provide service and support for us anytime we need.”
AJ-60 Stationary Concrete Mixing Plant for Sale
Delivery time: Feb 2024
Location: in Indonesia
Services Provided: Safe Delivery, Installation, Commissioning, Operational Training, Maintenance Training
Customer Feedback: ” We appreciate Aimix’s profession and timing aftersales service. This concrete plant works reliably now and can meet our requirements of concrete production. We would like to cooperate with you again in the future.”
AJY-60 Mobile Concrete Plant for Sale
Delivery time: Aug 2023
Location: in Kazakhstan
Services Provided: Safe Delivery, Installation, Commissioning, Operational Training
Customer Feedback: “Thanks to Aimix’s timely support and the hard work of the professional team, the potential delay in the planned deployment was effectively avoided. When we have the need of new batching plant, we will purchase from your company again.”
Types of Concrete Batching Plant for Sale
Stationary Concrete Batching Plants for Sale
Stationary type concrete plant for sale is suitable for a project with a long construction period and a large amount of work. For instance, building construction, repair a road, bridge construction and air port project.
We classify the stationary batching plant into two types: hopper type and belt conveyor type concrete batch plant for sale. Hopper type batch plants have small land occupation, so if your construction site is not very big, you can choose such type, also can meet your demands. But it is not efficient as belt type concrete plant.
Available models of hopper type stationary batch plant: AJ-25, AJ-35, AJ-50 and AJ-75.
Available models of belt type stationary batch plant: AJ-60, AJ-90, AJ-120 and AJ-180.
Mobile Concrete Batching Plants for Sale
We supply mobile type concrete batching equipment for sale, the mobile batch plants are suitable for small and relative intensive projects. Because they are convenient to move, you can disassemble and assemble at construction site. Among the mobile batching plant models, our AJY-35 mobile batching plant beton is the most popular one.
Available models: AJY-25, AJY-35, AJY-50, AJY-60, AJSY mini mobile plants and AJZY drum type plants.
Dry Mix Concrete Plant for Sale
Features: Without concrete mixer.
Advantage: Evenly mix, cost-effectiveness, versatility, reduced environment impact, less maintenance, flexibility in location.
Selection guide: Production capacity, available space, mobility requirements, automation level, quality control features, maintenance requirements.
Wet Mix Concrete Plant for Sale
Features: Integrated mixing system, high-precision weighing, efficient mixing technology, admixture dosing and more.
Advantages: Consistent quality, improved workability, lower maintenance cost, enhanced durability, flexibility in mix designs.
Selection guide: Production capacity, mixing technology, mobility requirements, automation and control system, quality and durability of components, maintenance and support, environmental and regulatory compliance.
Environmental-friendly concrete batching plants are designed to minimize the environmental impact of concrete production while maintaining high quality and efficiency. These new batching plants incorporate various sustainable practices and technologies to ensure that they operate in an eco-friendly manner.
Advantages: Reduced environmental mpact, Resource efficiency, Water conservation, Energy savings, Improved quality control, Economic Advantages, Flexibility and adaptability.
Specifications of Concrete Batch Plants
| Types | Hopper type | |||
|---|---|---|---|---|
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
| Types | Belt type | |||
|---|---|---|---|---|
| Model | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
| Types | Belt Type | ||
|---|---|---|---|
| Model | AJY-25 | AJY-35 | AJY-50 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Category of Aggregate | 3/4/2002 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
Components of Concrete Batching Plant Equipment
Batching System
Concrete batching machine is to batch raw materials. Generally we use pebble, sand and macadam as raw materials, through this machine, these raw materials will be weighed accurately with the concrete batch mixing plant, it is good for producing high-quality concrete. AIMIX can supply you two-bin, three-bin and four-bin concrete batcher, and you can choose a proper one according to the kinds of raw materials.
Raw Materials Conveying System
As previously mentioned, there are two types of stationary batching plants available for sale. In a hopper-type batching plant, raw materials are delivered to the concrete mixer through a hopper. In contrast, a belt conveyor-type batching plant utilizes a belt conveyor to transport aggregates to a waiting hopper before they enter the concrete mixer. This type typically features a cover on the belt conveyor to prevent impurities from contaminating the materials, ensuring the production of high-quality concrete.
Powder Storage and Conveying System – Cement Silos and Screw Conveyor
For cement silos, there are three types for your selection: bolted type, welded type and horizontal type. Different types have their own advantages, welded type silo is the most popular one, it is cheap. But recently, many customers will prefer low level horizontal cement silo and mobile cement silo, they are very convenient for project.
Screw conveyor connects cement silos and powder weighing system, when the concrete equipment works, operator will open the butterfly valve, let powder enter to their own weighing system. This part is important for you to know how to manage a concrete batch plant.
Water Weighing and Additive Supply System
Water weighing system accurately measures the amount of water to be added to the concrete mix, and additive supply system adds chemical additives (e.g., admixtures like accelerators or retarders) to improve concrete properties.
Concrete Mixer
Concrete mixers are used to mix all the materials (aggregates, cement, water, and additives) to produce concrete. There are twin-shaft concrete mixer, planetary mixer and drum mixer to suit different mixing requirements, for example, twin-shaft mixers offer high-speed and efficient mixing for large batches.
Control System
Control system controls the entire batching process, ensuring precision and consistency. Computerized control panel automates the batching process, manages recipes, and ensures accurate measurements, while manual control system allows for human intervention in case of system errors.
Other Systems
Pneumatic system operates the concrete batching plant’s valves and gates using compressed air. Air compressor mainly generates compressed air to operate pneumatic devices; valves and cylinders generally control the flow of materials.
Discharge system discharges the ready-mix concrete to trucks or concrete pumps for delivery to the construction site.
Dust collection system captures dust generated during material handling and mixing to reduce pollution and maintain a clean environment.
Power supply system provides energy to the various electrical and mechanical components of the plant.
From the following video, you can know the components of our batching plants and how they work as a unit to produce quality concrete. Just click now for details.
Advantages of Concrete Batch Plant for Sale
High Production Efficiency
Concrete batch plants are designed to produce large volumes of concrete with speed and efficiency. Automation and advanced control systems ensure that the batching process is fast and accurate, significantly reducing human intervention and potential errors. This high efficiency allows construction projects to progress rapidly, minimizing delays and optimizing material usage, leading to lower labor costs and faster project completion.
Consistency and Precision
One of the key advantages of concrete batch plants is their ability to deliver consistent and precise concrete mixes. The advanced weighing systems ensure that the correct proportions of aggregate, cement, water, and additives are used every time, resulting in uniform concrete strength and quality. This precision reduces material wastage and enhances the structural integrity of construction projects, as the concrete meets required specifications batch after batch.
Customization and Flexibility
Concrete batch plants for sale can be tailored to meet a wide range of project requirements, whether they involve large-scale infrastructure or smaller, temporary construction sites. Stationary batching plants offer high-capacity production for long-term projects, while mobile concrete plants provide flexibility, allowing quick relocation to various job sites. This customization ensures that the batch plant adapts to the specific needs of each project, maximizing efficiency and minimizing logistical challenges.
Cost Savings
Investing in a concrete batch plant can lead to significant cost savings for construction companies. By automating the mixing process, batch plants optimize the use of raw materials, reducing waste and ensuring that only the required quantities are used. Additionally, mobile plants cut down transportation costs by allowing concrete production close to the construction site. These factors contribute to lower operational costs, making batch plants a cost-effective solution for concrete production.
Durability and Low Maintenance
Concrete batching plants for sale are built using high-quality materials and are designed for durability, withstanding tough working conditions over time. Their robust construction ensures a long service life, and they typically require minimal maintenance due to the use of wear-resistant components. Reduced downtime and maintenance costs contribute to increased plant availability and productivity, making them a reliable asset for construction companies.
Environmental Friendliness
Modern concrete batch mixing plants are equipped with environmentally friendly features such as dust collection systems, water recycling units, and noise control mechanisms. These systems reduce emissions, minimize water waste, and limit noise pollution, helping the mixing plant meet strict environmental regulations. By promoting sustainable construction practices, batch plants not only avoid potential regulatory fines but also contribute to a cleaner and greener work environment.
Concrete Batching Plants for Sale: Stationary Type VS Mobile Type
| Aspect | Stationary Concrete Batching Plant | Mobile Concrete Batching Plant |
|---|---|---|
| Definition | A plant that remains fixed in one location, designed for long-term projects. | A plant that can be easily transported to different sites for short-term use. |
| Mobility | Fixed in one location once installed, not easily movable. | Fully portable; designed to be moved between sites with minimal effort. |
| Setup Time | Requires longer setup (usually needs foundation construction). | Quick and easy setup (minimal foundation or no foundation needed). |
| Production Capacity | Higher capacity, can reach 180 m³/hr or more. | Lower capacity, usually ranging from 25 to 60 m³/hr. |
| Installation Complexity | Requires a more complex and permanent installation process. | Simple installation, often pre-wired and pre-assembled. |
| Cost | Higher initial investment due to larger scale and complex infrastructure. | Lower initial cost, but might incur frequent transportation costs. |
| Maintenance | Requires more regular and robust maintenance for long-term stability. | Easier to maintain due to compact and modular design. |
| Transport Logistics | Requires significant effort and resources for relocation. | Easily transported on trucks or trailers. |
| Best Use Case | Large-scale, high-volume, and long-term construction projects. | Short-term, small to medium-sized projects, or projects in remote locations. |
| Foundation Requirements | Requires strong and permanent foundations. | May not need a foundation or just minimal foundation work. |
| Footprint | Requires a larger footprint, suited for larger project sites. | Smaller footprint, ideal for tight or temporary sites. |
| Operational Flexibility | Less flexible, suited for continuous production at a single location. | Very flexible, can be moved quickly between job sites. |
| Batching Accuracy | High batching accuracy, suitable for large, precise operations. | Moderate accuracy, suitable for smaller or temporary operations. |
| Energy Efficiency | Generally more energy-efficient over long-term, high-output production. | May be less energy-efficient, especially with frequent relocations. |
Stationary Plants: Best for large, long-term projects where consistent, high-volume production is needed. They require more setup, space, and maintenance but offer greater efficiency in large-scale operations.
Mobile Plants: Ideal for short-term or medium-sized projects where flexibility and speed are essential. They are quick to set up, easy to transport, and work well in projects with frequent site changes.
How to Find the Most Suitable Concrete Mixing Plant for Sale?
To find the most suitable concrete batching plant available for sale, you are advised to consider the following factors based on project needs and site conditions.
Determine Production Requirements
Choose the capacity of the batching plant according to the scale and concrete demand of the project. For large, long-term projects, a stationary batching plant with higher capacity is ideal. For smaller, short-term projects, a mobile or small batching plant can offer flexibility and meet project needs.
Assess Site Space and Installation Conditions
Evaluate the available space and foundation conditions at the construction site. Stationary mixing plants require more space and a solid foundation, while mobile mixing plants have lower space requirements and offer quick installation, making them suitable for limited spaces or projects that require frequent relocations.
Consider Budget and Costs
Factor in the initial investment, operational costs, and future transportation expenses. While stationary batching plant have higher upfront costs and are better for high-capacity, long-term projects, mobile plants are less expensive upfront but may incur more frequent transport and relocation costs for short-term or multi-location projects.
Evaluate Performance and Reliability
Ensure the chosen mixing plant has high-quality equipment and reliable control systems to guarantee accurate and consistent concrete production. Automated control systems can improve efficiency and reduce human errors, especially for projects requiring precise concrete mixes.
Environmental Compliance
Modern batching plants often come equipped with dust collection systems and wastewater recycling systems to minimize environmental impact. Make sure the plant meets local environmental standards and regulations to avoid potential fines or project delays.
Costs of a Concrete Batching Plant and Cost-Reduction Measures
Cost Components of a Concrete Batching Plant
The cost of a concrete batching plant typically includes initial investment, operational costs, maintenance expenses, and hidden long-term costs. It matters a lot to know the concrete batching plants costs before investing in the equipment.
Initial Investment
- Batch Plant Purchase Costs: This includes the cost of mixers, aggregate conveyors, weighing systems, control systems and other components of the batch plant.
- Infrastructure Construction: The cost of setting up the batching plant’s foundation, site preparation, electrical, and water infrastructure.
- Transportation and Installation Costs: The expenses for transporting the concrete plant from the manufacturer to the site and installing it.
Operational Costs
- Raw Material Costs: The costs of aggregates (cement, sand, gravel), water, and additives.
- Energy Consumption: Costs related to electricity, fuel, and other energy sources, which can be significant in larger plants.
- Labor Costs: Wages and benefits for operators, maintenance staff, and managers.
Maintenance and Repair Costs
- Daily Maintenance: Costs for routine maintenance, lubricants, and routine inspections.
- Spare Parts Replacement: The cost of replacing worn-out or malfunctioning parts over time.
Other Long-Term Operating Costs
- Environmental Treatment Costs: Expenses for dust control, wastewater recycling, and compliance with environmental standards.
- Government Permits and Compliance Costs: Fees for environmental approvals and compliance with regulations.
Cost-Reduction Measures
Choosing the Right Batch Plant Equipment
Optimize Plant Equipment Selection: Choose the appropriate size and type of batching plant based on project needs to avoid over- or under-capacity. For short-term projects, a mobile batching plant can reduce installation and relocation costs, while for long-term projects, a stationary concrete plant saves on repeated transport costs.
Energy-Efficient Equipment: Use energy-efficient mixers, conveyors, and control systems to reduce electricity and fuel consumption, lowering energy costs.
Enhancing Production Efficiency
Automated Control Systems: Use modern automated control systems to improve production accuracy and efficiency, reducing human error and material waste.
Streamline Production Processes: Optimize raw material supply and production schedules to ensure smooth operation and minimize downtime.
Reducing Raw Material Costs
Bulk Purchasing: Negotiate long-term contracts with suppliers to purchase raw materials in bulk, which can lead to discounted prices.
Local Sourcing: Source raw materials from local suppliers whenever possible to reduce transportation costs.
Improving Plant Maintenance
Regular Maintenance and Inspections: Conduct regular maintenance and inspections to identify and fix issues early, preventing small problems from becoming major ones and reducing downtime.
Inventory Management for Spare Parts: Keep a stock of frequently used spare parts to avoid long production delays due to unavailable parts of the batching plants.
Optimizing Labor Costs
Employee Training: Regularly train staff to improve operational skills and batch plant equipment maintenance knowledge, reducing equipment misoperation and damage.
Efficient Workforce Management: Assign labor based on plant workload, avoiding overstaffing and reducing unnecessary labor costs.
Environmental Cost-Saving Measures
Optimize Wastewater and Dust Control Systems: Install efficient wastewater recycling and dust control systems to reduce treatment costs and improve resource recovery, minimizing water and material waste.
Ensure Regulatory Compliance: Maintain compliance with local environmental regulations to avoid fines and costly project delays.
Reasons to Choose a Reliable Batching Plant Supplier
- Quality Assurance: A reliable batching plant supplier consistently provides high-quality concrete batching plant equipment that meets industry standards. This ensures that the concrete produced is durable and reliable, which is essential for the safety and longevity of construction projects.
- Technical Support: Trustworthy suppliers often have dedicated technical teams offering comprehensive support, including installation, commissioning, and training for operators. This support helps users effectively operate the batching plants and troubleshoot any issues that arise, minimizing downtime.
- Timely Delivery: Selecting a reputable concrete batch plant supplier ensures that they can deliver the plant equipment on time. Timely delivery is crucial in construction, as delays in receiving batching plants can lead to project overruns and increased costs.
- Robust After-Sales Service: Reliable concrete mixing plant suppliers typically provide strong after-sales support, including maintenance services, spare parts availability, and ongoing technical assistance. The after-sales support is vital for maintaining equipment efficiency and minimizing operational interruptions.
- Customized Solutions: Experienced batching plant manufacturers and suppliers can offer tailored solutions to meet specific project requirements. They can design batching plants based on the scale and particular needs of a project, ensuring optimal performance and efficiency.
- Cost-Effectiveness: While reliable suppliers may have higher initial costs, their mixing plant equipment tends to have better efficiency and lower long-term operational costs. Investing in quality batching plant machines can lead to significant savings in maintenance and repair over time.
- Industry Experience: Choosing a batch plant supplier with extensive industry experience can provide valuable insights and knowledge. Experienced suppliers guide clients through the complexities of the batching process, helping to avoid common mistakes.
- Environmental Compliance: Reputable concrete plant suppliers are often committed to providing batching plants complying with environmental regulations. This commitment not only helps clients meet legal requirements but also enhances their corporate social responsibility efforts.
Aimix offers a diverse selection of high-quality concrete batching plants for sale, backed by expert support, competitive pricing, and comprehensive after-sales service. Partnering with Aimix ensures you get a reliable concrete batching plant equipment, designed to meet your specific construction needs. Please feel free to contact us for your customized solution now.
