A wet mix concrete batching plant is a type of batching plant where all ingredients — including aggregates, cement, water, and additives — are pre-mixed in the plant before being transported to the construction site. This type of plant ensures that the concrete is thoroughly mixed and ready for immediate use, providing consistency and high-quality results.
Features: High precision mixing, Efficient production, Automated control systems, Large production capacity, Reduced on-site mixing and Environmental safety.
Projects Cases of Our Wet Mix Concrete Batching Plants
Aimix wet mix concrete batching plants are used in diverse applications such as large infrastructure projects, commercial buildings, residential developments, precast concrete production and other projects, check the following project cases of our wet mix batching plants.
AJ-180 Wet Mix Concrete Batching Plant for Commercial Concrete Production
- Delivery Time: April 2024
- Project Location: in Kazakhstan
- Customer Feedback: “Aimix team is professional in intalling the batching plant and always offers rapid support. This batch plant meets our concrete production needs. We would be glad to introduce Aimix to other customers who need concrete plants”
AJ-180 Wet Mix Concrete Plant for Highway Construction
- Delivery Time: December 2022
- Project Location: in Malaysia
- Customer Feedback:“This batching plant works efficiently and reliably, producing high-quality concrete for our projects. It is a cost-effective solution for us. Aimix has branch office here and is a reliable partner offering us service and support anytime we need.”
AJM-75 Wet Batch Plant for Substation Construction
- Delivery Time: October 2024
- Project Location: in Saudi Arabia
- Customer Feedback:“Your team has put in lot of effort and hard work for the batching plant installation which we appreciate from the bottom of our hearts.”
AJ-60 Wet Mixing Plant for House Building and Precast Concrete Production
- Delivery Time: October 2024
- Project Location: in Uzbekistan
- Customer Feedback:“AIMIX’s mixing plant is very good, we like it very much. Your engineer did a good job and trained us on the equipment operation.”
AJY-60 Wet Mix Batching Plant for Road Construction
- Delivery Time: August 2023
- Project Location: in Kazakhstan
- Customer Feedback:“Thanks to Aimix’s timely support and the hard work of the professional team, the potential delay in the planned deployment was effectively avoided. Within two weeks, the AJY-60 mobile concrete mixing plant was successfully installed and officially commissioned by the end of August.”
Stationary Type VS Mobile Type Wet Mix Concrete Plants
Stationary Wet Mix Concrete Plant
- High Production Capacity：Stationary type wet mixing plantsCan produce large quantities of concrete, often up to 180 m³/h or more, depending on the construction project needs.
- Durability：Designed for long-term use with heavy-duty components that withstand constant operation.
- Fixed Location：These stationary batching plants are installed in one location, ideal for large infrastructure projects where concrete is needed continuously.
- Automation：These plants usually feature advanced control systems for precise batching and mixing, ensuring consistent quality.
- High Quality Control：Centralized mixing of aggregates, cement, water, and additives ensures a uniform mix and superior concrete quality.
- Best For：Large-scale construction projects such as highways, bridges, power plants, and industrial complexes.
Mobile Wet Mix Concrete Plant
- Portability：Easy to transport and set up at different job sites, ideal for projects in remote areas or locations with limited access.
- Compact Design：These mobile type we mix plants are designed with a smaller footprint compared to stationary plants, making them perfect for tight spaces.
- Quick Setup and Dismantling：Can be set up and ready to produce concrete within a short period.
- Flexible Production：The mobile batch plants are suitable for a range of construction needs and allows for quick adjustments between different mix designs.
- Cost-Effective：Ideal for small to medium-scale projects, reducing the need for permanent infrastructure and setup costs.
- Best For: Road construction, rural development, and small to medium-sized projects that require moving the plant to multiple locations over time.
What Are The Main Components Of A Wet Mix Concrete Batching Plant?
Aggregate Batching System
This system accurately weighs and measures aggregates like sand, gravel, and crushed stone. It typically consists of multiple bins for different materials, weighing hoppers to ensure precise measurements, and conveyor belts to transport the aggregates to the mixing unit.
Weighing System
In general, aggregates are stored in open-air places. The powder is stored in a closed silo. Admixture is stored in steel structural containers. Cement is stored in a cement silo. Our cement silo is equipped with a digital display, which can provide an accurate indication of the cement remains in the silo. In addition, the capacity of our cement silo is usually in a range from 20 to 200 tons, so it can be customized by our users in line with their different needs.
Weighing System
The weighing system ensures precise measurement of each component before mixing to maintain consistent concrete quality, consisting aggregate weighing system, cement weighing system, water weighing system and additive weighing system.
Cement Silo and Conveyors
The cement silo stores bulk cement in an airtight container, keeping it dry and uncontaminated. The screw conveyor transports the cement from the silo to the mixer, ensuring a consistent flow. Aggregates are usually conveyed by hopper or belt to the mixer.
Water Supply System
This system provides the exact amount of water needed for each batch. It includes storage tanks, pumps, pipes, and flow meters to deliver water efficiently to the mixing system, ensuring proper hydration of the cement for a high-quality mix.
Concrete Mixer
The concrete mixer is the heart of the wet mix concrete batching plant, where all materials are combined and mixed thoroughly to produce uniform concrete. There are twin-shaft mixer, planetary mixer and drum mixer available.
Control Room and Sytem
The control room houses the automated system that manages the entire batching and mixing process. Using a programmable logic controller (PLC) and a computer interface, operators can manage mix designs, track production, and generate batch reports for quality assurance.
In addition to the above components and systems, there are also additive supply system, pneumatic system, discharging system, dust collection system and more. All the components work together to produce high-quality concrete to match specific project needs.
Benefits of Using A Wet Mix Concrete Batch Plant
Higher Concrete QualityWet mix plants ensure thorough and consistent mixing of all ingredients including aggregates, cement, water, and additives before delivery. This leads to a homogenous concrete mix with better strength, durability, and uniformity, making it ideal for projects with strict quality requirements.
Efficiency and SpeedWet batching plants streamline the production process by delivering ready-to-use concrete directly to the jobsite. This reduces mixing time on-site, minimizes delays, and enhances productivity, allowing for faster project completion and reduced downtime.
AdaptabilityWet mix concrete batch plants are versatile and suitable for a wide range of construction applications, including infrastructure projects, commercial buildings, residential developments, and precast manufacturing. They can handle various mix designs and accommodate custom requirements.
Reduced Dust EmissionsSince water is added during the mixing process at the batching plant, dust emissions are minimized compared to dry mix concrete plants. This results in a cleaner and safer working environment, promoting better compliance with environmental regulations.
How to Choose The Right Wet Concrete Batching Plant
Selecting the right wet concrete batching plant for your needs can greatly impact the efficiency, quality, and cost-effectiveness of your construction projects. Here are five key factors to consider while you are selecting a suitable wet mix plant.
Capacity Requirements (Small vs. Large Projects)
The capacity of a wet mix plant determines how much concrete it can produce within a specific timeframe. Assess your project scope and future demand to avoid underestimating or overspending.
- Small Projects: For residential or minor infrastructure work, a plant with a capacity of 25–50 m³/h might suffice.
- Large Projects: For large-scale projects like highways, bridges, or commercial buildings, consider a plant with capacities of 120 m³/h or more.
Portability Needs (Stationary vs. Mobile)
Decide whether a stationary or mobile wet batching plant best fits your operational requirements.
- Stationary Plants: Ideal for long-term, high-volume projects where the site remains consistent.
- Mobile Plants: Perfect for projects that require frequent relocation, offering flexibility without compromising efficiency.
Budget Considerations
Your budget will influence the size, type, and features of the batching plant you can afford. While staying within budget, prioritize durability and performance to avoid frequent replacements or repairs.
- Initial Investment: Consider the upfront cost of purchasing the wet mixing plant.
- Operational Costs: Factor in energy consumption, maintenance, and labor costs.
- Return on Investment (ROI): Evaluate how the plant will save costs in the long term through enhanced efficiency and reduced waste.
Automation Level (Basic vs. Advanced Control Systems)
Modern batching plants offer various levels of automation to streamline operations. Opt for advanced systems if you aim for higher accuracy, reduced manual labor, and scalability.
- Basic Automation: Suitable for smaller projects with lower demand and simpler operations.
- Advanced Automation: Includes programmable logic controllers (PLCs), computerized systems, and remote monitoring for precision and ease.
Supplier Reputation
The supplier you choose can significantly impact your experience and plant performance. Research reviews, client feedback, and case studies to evaluate the batch plant supplier’s credibility.
- Trusted Brands: Companies like Aimix are renowned for high-quality wet mix concrete batching plants.
- After-Sales Support: Ensure the wet mix batching plant manufacturer offers robust customer support, warranties, and readily available spare parts.
- Global Presence: A supplier with local service centers can minimize downtime and improve operational reliability.
What Is The Wet Mix Plant Price?
A wet mix plant price can vary significantly based on several factors, such as plant capacity, brand reputation, features, level of automation, and geographic location. Below are approximate price ranges of different wet mix concrete batching plants for reference, helping you budget more effectively and choose the most suitable plant for your needs.
(Tips: AJ stands for our stationary type wet mix plant model and AJY stands for mobile type plant model.)
| Model | Price |
|---|---|
| AJ-25-AJ-50 | $33000-$48000 |
| AJ-60-AJ-180 | $78000-$210000 |
| AJY-25-AJY-90 | $38000-$120000 |
To get the most accutate and up-to-date price of concrete plant, it’s important to contact batching plant suppliers or manufacturers directly. Providing details such as project size, required output capacity and customized features can help the suppliers give you a more precise quote.
What Is The Difference Between Wet Mix and Dry Mix Batching Plant?
 |  |  |
|---|---|---|
| Wet Mix Batching Plant | Type | Dry Mix Batching Plant |
| All ingredients (cement, aggregates, water, additives) are mixed in the plant before transport. | Mixing Process | Only dry materials (cement, aggregates) are batched; water is added later during transportation or on-site. |
| Ready-to-use concrete. | Output | Semi-mixed concrete requiring further mixing at the site. |
| High consistency and quality due to thorough mixing at the plant. | Concrete Quality | Quality may vary depending on water addition during transport. |
| The configuration is more complex, requiring not only batching and conveying systems but also a mixer and a water supply system to produce wet concrete. | Equipment Configuration | The configuration is relatively simple, consisting of batching and conveying systems for dry materials, without the need for complex mixing equipment. |
| Projects requiring precise concrete specifications (e.g., infrastructure, precast). | Best For | Projects where flexibility in water content is needed or long transport distances. |
| Delivered in ready-mix trucks or containers for immediate use. | Transport | Transported in dry form and mixed in transit mixer trucks. |
| Ensures consistent quality, ready for immediate use. | Advantages | Easier setup, flexible mixing on-site. |
| Large infrastructure projects, precast concrete manufacturing. | Common Applications | Smaller projects, remote sites, or when concrete can be mixed on arrival. |
How To Maintain A Batching Plant Wet Mix?
Proper maintenance ensures efficiency and longevity. Here are key maintenance steps:
- Daily Maintenance: Inspect mixers, conveyors, and batching components for wear or damage. Clean residual concrete from mixers and chutes to avoid buildup.
- Weekly Maintenance: Check lubrication points and grease bearings. Inspect water systems for leaks or blockages.
- Monthly Maintenance: Calibrate the weighing systems to ensure accuracy. Examine all electrical and control systems for faults.
- Preventative Maintenance: Replace worn-out parts before failure occurs. Schedule regular inspections and servicing by professionals.
Contact Aimix for Reliable Wet Mix Batching Plant
As a trusted supplier of high-quality wet mix concrete batching plants, Aimix offers both stationary and mobile models to meet diverse project needs. Our concrete plants feature advanced automation, accurate weighing systems, and robust mixing technology to ensure consistent concrete quality.
With excellent service support, we ensure smooth operations and minimal downtime. Whether you need a plant for large infrastructure projects or flexible mobile solutions, Aimix delivers reliable performance and cost-effective solutions for your concrete production needs. Please feel free to contact us for reliable plants now!
