In today’s crushing industrial development, where efficiency, sustainability, and mobility are paramount concerns. Nowadays, the utilization of mobile crushing plants has revolutionized several key industries, including mining, construction waste recycling, and sand and gravel aggregate production.
And the mobile crushing plant has offered a host of benefits that address the unique challenges faced by each industry, making it indispensable tools in modern operations. First, let’s have an overview of the mobile crusher plant simply.
An Overview of Mobile Crushing Plants
In AIMIX, we have manufactured two kinds of mobile crushing plants to meet customers’ requirements. Actually, it is self-contained units that are mounted on tracks or wheeled frames. Therefore, there are track mobile crushers and wheeled crusher plants for choices.
Track-Type Mobile Crushing Plant
Track-type mobile crushing plants are mounted on caterpillar track. Thus, it is highly maneuverable and suitable for rough terrains and challenging environments. In general, the track crushers are equipped with crushers, screens, conveyors, and other auxiliary equipment. Thereby, crawler jaw crusher, crawler cone crusher, and crawler impact crusher, and crawler screen equipment are available in AIMIX Group. These equipment can cooperate with each other and form a crushing line in the quarry.
Key Features and Benefits of Track Mobile Crusher Plant
- High Mobility: Track type mobile crushing machine can navigate difficult terrain and reach otherwise inaccessible areas. It is particularly beneficial in mining operations where the work site changes frequently, and in construction sites with uneven ground.
- Stability: The special track system provides excellent stability, even on steep slopes and uneven surfaces. The system can ensure the stone crushing plant remains steady during operation.
- Quick Setup and Dis-apart: Track crushing plant can be set up and disparate quickly. Thus, it is ideal for projects requiring frequent relocation, which can reduce downtime.
Wheeled Mobile Crushing Plants
Wheeled mobile crushing plants are mounted on tires, making them easy to transport and ideal for operations that require frequent relocation over long distances. Same as the track crushers, it also can equip with different kinds of crusher hosts. To meet clients’ crushing demands, AIMIX has manufactured APY2, APY3, and APY4 series mobile crushing plants for choices.
| Model | APY3-1010F | APY3-1210F | APY3-1214F | APY3-1315F |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-3896W | APG-4211W |
| Crusher model | APF-1010H | APF-1210H | APF-1214H | APF-1315H |
| Vibrating screen model | APS-1548Y | APS-1848Y | APS-1860Y | APS-2160Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B650 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B650 | B800 | B800 | B1000 |
| Under-sieve belt conveyor model | B800 | B800 | B1000 | B1000 |
| Production capacity (t/h) | 70-150 | 100-285 | 150-350 | 180-500 |
| Transport length (mm) | 13000 | 15800 | 15800 | 16500 |
| Transport width (mm) | 2500 | 2550 | 2550 | 3000 |
| Transport height (mm) | 4200 | 4500 | 4500 | 4500 |
| Weight (t) | 41 | 45 | 53 | 60 |
| Model | APY4-4660S | APY4-4690S | APY4-57110S | APY4-6912S |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3090W | APG-3090W | APG-3896W |
| Primary crusher model | APJ-4060E | APJ-4060E | APJ-5070E | APJ-6090E |
| Secondary crusher model | APC-600Y | APC-900Y | APC-110C | APF-1214 |
| Vibrating screen model | APS-1237Y | APS-1548Y | APS-1848Y | APS-1848Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B500 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B500 | B650 | B00 | B1000 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 | B1200 |
| Production capacity (t/h) | 16-40 | 16-65 | 50-100 | 60-160 |
| Transport length (mm) | 15500 | 16500 | 16500 | 16500 |
| Transport width (mm) | 2800 | 2850 | 2950 | 2950 |
| Transport height (mm) | 4200 | 4200 | 4200 | 4200 |
| Weight (t) | 41 | 45 | 53 | 50 |
Benefits of Using Wheeled Mobile Crushing Plant
- Ease of Transport: Wheeled mobile crushing unit is easier to transport over long distances compared to track-type units. Because it can towed by a truck to easily transport on even roads and suitable for projects spread across large areas.
- Lower Operational Costs: Wheeled crusher plants typically have lower operational and maintenance costs compared to track-type units. Because their simpler design and fewer moving parts result in reduced maintenance requirements and lower fuel consumption during transport.
- Faster Relocation: While not as nimble on rugged terrain as track-type units, wheeled plants are still relatively easy to relocate within a site, offering flexibility without compromising too much on stability.
Nowadays, the mobile crushing equipment has been the primary choice for clients. The clients have been used it widely in these industries like mining, construction waste recycling, and aggregate production. Why is it has won popularity? You maybe find answers from what benefits of using mobile crushing and screening plant for sale in these industries.
Benefits of Using Mobile Crushing Plants In Different Industries
Sand and Gravel Aggregate Production: Enhancing Flexibility and Quality
The sand and gravel aggregate industry is the backbone of the construction sector, providing the essential raw materials in construction projects ranging from roads and bridges to buildings and landscaping. The primary advantage of mobile aggregate crushing plant in the sand and aggregate production industry lies in its ability to produce a wide range of aggregate sizes directly at the quarry or construction site.
Enhance Efficiency
It is designed to be easily transported and deployed, combine the crushing and screening functions into a single, integrated system. The compact design has optimized the material processing workflow and enhancing overall efficiency.
Cost Savings
By producing aggregates onsite, mobile crushing plants eliminate the need for transporting materials to a stationary plant for processing. This reduces transportation costs and allows for more competitive pricing of the final aggregate products.
Quality Control
Mobile crushing plants enable producers to maintain control over the quality of aggregates produced. They can adjust crushing parameters and monitor feed gradation to ensure consistent product quality, meeting stringent specifications for various construction applications.
Mining Industry: High Productivity and Adaptability
The mining industry has long been characterized by the challenges of remote, rugged terrain and the need for nimble, on-site processing capabilities. Traditional stationary crushing plants, while effective, often struggle to keep pace with the dynamic nature of mining operations. However, the mobile crushing plant is a best solution to optimize the way mines approach material processing. Here’s how mobile crushing plants benefit the mining industry:
Environmental Benefits
By reducing the need for extensive haulage, mobile crushing plant helps minimize dust and noise pollution, thereby improving air quality around mining operations. It also reduces fuel consumption and associated emissions, contributing to sustainable mining practices.
High Productivity:
The compact footprint and rapid deployment capabilities of mobile crushers allow miners to adapt quickly to changing resource locations and production demands. As mining operations shift to access new deposits, the mobile crusher plant can follow suit, minimizing downtime and maximizing productivity.
Easy Maintenance
The modular design of mobile crushing and screening plants also facilitates easy maintenance and servicing, ensuring minimal disruption to ongoing operations. In addition, with their rugged construction and proven reliability, it can face various challenging environments encountered in the mining industry.
Construction Waste Recycling: Embracing the Circular Economy
As the global focus on sustainability and environmental stewardship intensifies, the construction industry has been at the forefront of the circular economy movement. Construction and demolition (C&D) waste recycling has become a critical component of this shift, and the mobile crushing plants plays a pivotal role in the construction waste recycling sector.
Sustainable Development
Using the mobile crushing plant for sale in construction waste recycling is the ability to convert C&D waste into valuable secondary aggregates. By crushing and processing materials such as concrete, bricks, and asphalt, they can produce high-quality recycled aggregates that can be reused in a variety of new construction projects. The closed-loop approach not only diverts waste from landfills but also reduces the demand for virgin raw materials, contributing to a more sustainable construction ecosystem.
On-Site Processing
The contractors use the mobile mobile crushing and screening equipment to process construction waste directly at the demolition site. It not only can reduce the need for transportation co to a stationary plant, but save time and money while enhancing operational efficiency.
Choosing the Right Mobile Crushing Plant Used In The Industries
As a leading mobile crushing plant manufacturer, we understand that every industry has unique needs and challenges. Selecting the right mobile crushing station can make a significant difference in your operational efficiency, cost management, and overall productivity. Therefore, here is a useful guide to help you choose the best mobile crushing & screening plant for your specific industry.
Mobile Crushers Used in Mining Industry
When it comes to the mining industry, our mobile jaw crushers and mobile cone crushers are the perfect solution. Jaw crushers are typically used for primary crushing where high capacity is required, while cone crushers are used for secondary and tertiary crushing to achieve desired particle sizes and shape.
150tph Mobile Crushing Plant to Produce Quartz Sand
Best Equipment for Sand and Gravel Aggregates
If you’re involved in the production of sand and gravel aggregates, jaw crusher, cone crusher and impact crusher, and VSI crushers are all available.
There is no doubt that jaw crusher is the best choice for the first stage of crushing. For secondary crushing, the cone crushers produce well-shaped, graded aggregates essential for construction and impact crushers are suitable for producing a wide range of aggregate sizes and ensuring high production rates. If you need sand, it is better to add a VSI crusher as the three-stage crushing equipment.
150tph Track Crushers Processing Cobblestone for Aggregate Production
- Capacity: 150 TPH
- Type: tracked type
- Raw Materials: cobblestone
- Output Size: 0-5mm, 5-10mm, 10-20mm, 20-25mm
- Application Field: aggregate production for road paving
- Configuration: tracked mobile jaw crusher, mobile cone crusher and screen plant
Suitable Crusher for Construction Waste Recycling
For construction waste recycling, our mobile impact crushers are the go-to choices. The mobile impact crushers can effectively process a wide range of materials, from concrete and asphalt to bricks and glass, transforming waste into valuable aggregates.
200tph Mobile Impact Crushers Crushing Construction Wastes
Regardless of your industry, our team of experts is here to guide you through the selection process, ensuring that you obtain the mobile crushing plant best suited to your specific needs.
We take pride in our comprehensive product portfolio, which includes a wide range of models and configurations. We will tailor a crushing solution that perfectly aligns with your operational requirements and budget.
Don’t hesitate to reach out to our sales team to discuss your project details and receive a personalized recommendation. We’re committed to providing you with the best possible experience and supporting your success every step of the way. You can contact us through the following form, email, and tel. Our sales team will reply to you as soon as possible!
